HIGH PERFORMANCE TRAVELING COLUMN VERTICAL MACHINING CENTER

Transcription

1 5M1E HIGH PERFORMANCE TRAVELING COLUMN VERTICAL MACHINING CENTER YEONG CHIN MACHINERY INDUSTRIES CO., LTD. headquarters : 888 homu road, hsinchuang, Shengang, Taichung, Taiwan sales@ general Tel : ServiCe Tel : fax : fax : E

2 All new TCV series, traveling column vertical machining center, is specially engineered for extended long parts with ultra high feedrate and efficiency to produce all your job requirements. Thanks to the traveling column and fixed table design, TCV series provide a wide machining area with minimum tool interference, is extremely suitable for large and long workpieces machining. 1 2

3 T r av e l C o l u m n S t r u ct u r e Design to Increase Machining Efficiency. Fixed work table ensures best possible dynamic leveling, and eliminates parts movement on the axial and greatly improves precision. Massive Meehanite casting, designed through FEM analysis offers exceptional damping property and highest cutting rigidity. fem finite element analysis 3 HEIDENHAIN Linear Scales (opt.) 6 slider blocks in both X/Y axes; delivering maximum cutting rigidity. 4

4 Installation of Dividing Wall in The Work Area New TCV2000A offers large work area is ideal for large and long workpiece machining. With the installation of dividing wall in the work area, both long and complex parts can be manufactured in the same machine It s very suitable for aerospace, auto industry and job shop. Extra large table can be divided into dual working envelopes for easy setup and machining flexibilities. All three axes are equipped with high rigidity roller type guideways, extra large diameter precision ballscrews, and direct coupled axial motors to achieve ultra high speed and rigidity. Circulated sleeve cooling system is installed on X-axis ballscrew to ensures stable temperature and retain optimal accuracy during long period of operation. 5 6

5 Integral Spindle Motor Exclusive YCM made 12,000rpm 30hp Integral spindle motor is finely tuned to offer extremely low vibration. It is optimized to produce excellent surface finish and designed to extend both spindle and tooling life under heavy milling conditions. BBT40 with simultaneous taper and flange contact design promotes higher machining accuracy. High Chip Removal Rate FACE MILL 608 cc/min Width of Cut Depth of Cut Ø63mmx6T 1500 rpm 2250mm/min 60mm 4.5mm FACE MILL Depth of Cut 7.5 mm Width of Cut Ø80mmx5T 596 rpm 298mm/min 65mm 145cc/min END MILL 1960 cc/min Width of Cut Depth of Cut Aluminum Ø40mmx4T rpm 20000mm/min 28mm 3.5mm END MILL END MILL 400 cc/min cc/min Spindle Speed Width of Cut Depth Width of Cut Depth of Cut Ø16mmx4T 5000 Ø16mmx4T rpm 2000mm/min 5000 rpm 10mm 2000mm/min 20mm 10mm 20mm DRILLING DRILLING Cutter Diameter Cutter Diameter 44 mm mm Ø44mmx2T 1030 Ø44mmx2T rpm Spindle Speed 206mm/min 1030 rpm 206mm/min TAP TAP M24 M24 60 rpm 180mm/min High Performance Applications Power Chart kgf-m Ib-ft STANDARD 12000rpm kw HP kgf-m Ib-ft OPTIONAL 15000rpm kw HP S2 10min S2 10min S3 60% a S3 60% b S2 30min c d kw HP kw HP S3 60% a S3 60% b S2 30min c d kw HP kw HP L H L H rpm rpm SPINDLE SPEED (std.) Low Speed Low Speed Low Speed Low Speed SPINDLE SPEED (opt.) TORQUE High Speed POWER TORQUE POWER High Speed High Speed High Speed 7 8

6 Ultra High Speed The TCV2000A incorporates powerful axial servo motors direct coupled to ballscrews to achieve astonishing 40m/min rapid feedrate and up to 0.8G of acceleration to improve your production efficiency. 40m/min 0.8g Lower center of gravity and saddle mounted servo driven tool magazine design allow ultra smooth movement and fast tool change time. Standard 30T and optional 40T tool magazine to satisfy all application requirements. Extra guideway blocks support ATC magazine to ensure smooth and stable movement. TCV 9 10

7 Efficient Chip Disposal System All 3 axles are cleverly designed to avoid main machining area to minimizes problems associated with chip accumulations. Swivel Milling Head & Integrated NC Rotary Table for Complex Machining Application Optional chip coolant flush system rapidity transport chips into dual screw type chip augers. Screw type chip augers on each side of X-axis table that dumps coolant into a large 600 liter tank. Optional wide, lift-up chip conveyor can be mounted on the top of the coolant tank provides the machine with even greater chip disposal efficiency. Swivel spindle offers +/-100 degree of variable machine capacity. Built-in rotary table (360, ) is available for simultaneous 5-axes machining. Dimensions mm(in) 660(25.98 ) 259(10.2 ) 788(31.02 ) 20Bar(opt.) 710(27.95 ) 2845( ) 1565(61.61 ) 1105(43.5 ) 20Bar(opt.) 1655(61.16 ) 4479( ) 3819( ) 3819(347.2 ) 1213(47.76 ) 1048(41.26 ) 1048(41.26 ) 2099(82.64 ) 4650( ) 4479( ) 5863( ) 6468( ) 11 12

8 Specifications 2000A 3000A 3000A-5AX Spindle (Opt.) 12,000rpm (15,000rpm) Spindle Power[/30/10/5/1min](Opt.) 7.5/11/15/18.5/22kW (10/15/20/25/30HP) Spindle Taper BBT40 Travel X Axis Travel 2000mm (78.7") 3000mm (118.1") X Axis Travel working in 2 areas 2x650mm (25.59") 2x1150mm (45.27") Y Axis Travel 520mm (20.05") 800mm (31.5") Z Axis Travel 540mm (21.3") 700mm (27.56") 800mm (31.5")[V] 850mm (33.46")[H] Distance Between Spindle Nose & Table Top (V.) 180~720mm (7.08"~25.98") 100~800mm (3.94"~31.5") 0~800mm (0~31.5") Distance Between Spindle Center & Table Top (H.) 250~1100mm (9.84"~43.31") Table Table Size 2500x520mm (98.4"x20.5") 3500x800mm (137.79"x31.5") No. T-Slots x Size x Pitch 5x18mmx100mm (5x0.71"x3.94") Max. Load on Table 2000kg (4,409lb) 3000kg (7,715lb) 3000kg (6,613lb) 5AX Swivel Head Degree ±110 Accuracy of Swivel Head Rotary Table Size Ø800mm (31.5") Max. Rotary Table Load 1200kgs (2,646 lb) Max. Work Piece Size Ø800mm (31.5") Accuracy of Rotary Table Rapid 40/40/40 m/min (1574/1754/1754ipm) 30/40/40 m/min (1315/1754/1754ipm) Cutting 1~10,000mm/min (0.04~394ipm) Accuracy (Linear) Positioning (ISO ) mm (0.0006") mm ( ") Repeatability (ISO ) mm (0.0004") mm (0.0006") Positioning ( JIS B 6338) mm/300 mm ( "/11.8") Repeatability (JIS B 6338) ±0.003mm (± ") ATC Magazine Capacity(Opt.) 30T(40T) Max. Weight (Per Piece) 6kg (13.2lb) Max. Dimensions(W/O Adjacent s) ø76x300mm (ø3"x11.8") (ø110x300mm (ø4.3"x11.8")) General Power Consumption 53kVA Machine Weight 13,300kg (28658lb) 16,000kg (30863lb) 16,500kg (36374lb) Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,...etc., to improve the performance of the machine witho ut notice. All the specifications shown above are just for reference. Accessories : Standard : Option Kit Work Lamp Pilot Lamp Coolant Gun Air Gun Guideway Cover on X/Y/Z Chip Aurgers Spindle Air Blast Cutting Air Blast Spindle Air Seal Spindle Cooling System Full Chip Enclosure Leveling Blocks Heat Exchanger for Electrical Cabinet Mechanical, Electrical & Operation Manuals Safty Door Linear Scale Foundation Bolt Chip Conveyor Chip Flush Coolant Device Circula Coolant Nozzle Oil Skimmer A/C Cooler for Electrical Cabinet Coolant Through Spindle System NC Rotary Table Heavy Duty Coolant Pump Workpiece Measurement System Length & Radius Measurement Heidenhain itnc-530 Control HEIDENHAIN itnc-530 Control (Opt.) Linear Encoder HEIDENHAIN Linear Scales are available on 3 axes With the absolute measuring method, the position value is available from the encoder immediately upon switch-on. By using absolute measuring position information is read from the scale graduation, which is collected from a serial absolute code structure. Laser Measuring System BLUM non-contact precise tool setting and breakage control The integrated electronic system checks each individual cutting edge at full speed. Length & Radius Measurement BLUM Z-3D tool length & radius measurement Universal and economic solution for fast tool setting and breakage control. Workpiece Measurement System BLUM TC50 multidirectional touch probe Allows fast, precise, and automatic calculation of work piece position and dimensions. Coolant through Spindle Form A 10 Bar/20 Bar/30 Bar/50 Bar/70 Bar Chip Conveyor Hinge type Scraper type Chip Flush Coolant Groundfos pump, max flow rate at 120L/min Efficient chip disposal system Magazine 40T servo driven tool magazine Form A

9 domain Policy CONTROL by High Performance AC Digital Servo & Spindle Drives Powerful Servo Motors with Super Precision Absolute Positioning Encoders High-Resolution 10.4 LCD Color Monitor with Dynamic Graphic Display Manual Guide i Conversational Function Greatly Reduces Programming and Setup Time Built-in AI Contour Control 2 and High-Speed JERK Function Auto Switching on/off High Speed High Accuracy Machining Control Functio Program Management by Program Folders and File Names High Speed Rigid Tapping, Helical interpolation, Custom Macro B, and Path Graphics Large Program Capacity with 1,280 Meters of Memory Full Alphanumeric Keyboard Allows Easy Program Editing PCMCIA Slot for Easy File Transfer and Memory Expansion Dynamic Display Language Switching Function RS-232C interface Ready for Fast Program Transfer Combined Uses of Many High Performance Microprocessors, High Speed Memory and The Adoption of Multi-CPU System for Super High Speed Control Processing Editing and Operation of a Memory Card and Data Server (Option) Fanuc Program Transfer (Option) Management Functions (Option) G-menu Function User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps. Calculator Function Convenient calculator function provides fast calculation and setting of work-piece offsets. OPERATION Software enhancement exclusively from YCM Multi-function Display Easily select multiple windows from the following list of display for your monitoring needs. G-modal Status M-code Status Spindle Status Feed Rate Data Work Coordination Parts Count Machining Hours Date and Time High Speed Machining Mode:M400 Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results. Machining efficiency improved by +25% without sacrificing machining accuracy. Wireless Message Notification (Optional) Controller Running Hours Spindle Load Function Display +25% Efficiency increased by: Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report. YCM work-piece status: Complete YCM WORKPIECE STATUS: COMPLETE Easy Shop-floor Programming Manual Guide i Easy to use conversational software offers convenience of part programming right on the shop-floor with 3-D graphical display and full simulation function. Intelligent Data Management Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine. Pop-up Alarm Display Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime. Counter Function Allows user to easily keep track on number of work pieces with: Main Counter Periodical Counter Daily Counter Over Cycle Alarm High Performance Machining Mode:M300 High performance mode with 5 settings that allows user to select for the best machining results. Intelligent Maintenance Reminder Pre-set maintenance schedules are programmed to remind operators to inspect periodically and to prolong machine life. a remote monitoring system i-direct, the latest YCM software enhancement innovation for remote factory production line monitoring system. Its powerful features include complete machine operation status, record, history, and data analysis. During alarm generated events, instant messages can be sent thru or short message to 3 sets of cellphones. All these are done remotely thru internet with our user friendly interface, truly making unman factory management at your finger tips. Report Internet system chart e-manual User account administration Machine model, number, , sms and ip setup Individual machine status display Complete production, standby, and down time record Automatic Length Measurement Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function. Manual Length Measurement Easy setup of tool length measurement provides convenient setting of tool offsets data from one tool to the other. Data Program Alarm Parameter Over all machine status display Production data graphical analysis