Turning Super Precision RS 51 Turning Center

Transcription

1 Turning Super Precision RS 51 Turning Center Quotation to: ABMNameAlpha Quotation Number: SOHDocumentOrderInvoice Contact: Contact Name Address: ShipToAddressLine1 ShipToAddressLine2 ShipToAddressLine3 ShipToAddressLine4 ShipToCity1, ShipToState, ShipToCountry Date: Month/Day/Year Prices Valid for 30 Days Your Hardinge Representative Sales Person Name Phone Address 1 Address 2 City, State, Zip TURNING MILLING GRINDING WORKHOLDING

2 Machine Summary and Quotation Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Hardinge Super Precision RS 51 Turning Center as a solution to your machining requirements. The Hardinge Super Precision RS series turning center sets the standard in high-performance turning that will take your machining capabilities to new heights. Ideal for basic two axis machining or complex multi-tasking operations in a single setup, Super Precision RS turning centers are offered with Super Precision turning in mind. Machine packages are configured with our most popular options so you can quickly and efficiently select the proper machine tool to produce your parts in a single setup! High productivity options include Live Tooling with C-axis, Sub Spindle with C-Axis, Y-axis, and many more allowing Done in one machining operations to maximize your throughput capability. Standard Specifications Spindle Nose Configuration A2-6 / 20C Collet Collet Capacity (in/mm) 2/51 Chuck Size (in/mm) 6/150 Dual Wound Spindle Motor (hp/kw) 20/15 Max Spindle Speed (rpm) 6,000 Number of Turret Stations (Standard) 12 Turret Tooling Type (Standard) ESA Turret Tooling Type () Hardinge T Style or VDI 30 Rapid Feed Rate in X (ipm/mpm) 1,100/28 Rapid Feed Rate in Z (ipm/mpm) 1,500/38 Rapid Feed Rate in Z with HyrdroGlide option (ipm/mpm) 2,300/58 Inspection Specifications: Part Surface Finish 8 micro-inch /.20 micron Overall Axis Repeatability /.50 micron Continuous Part Accuracy (Total variation on dia.).0002 / 5 micron Turret Indexing Repeatability / 2 micron Part Roundness /.50 micron CNC Control Hardinge GE Fanuc i Series RS Included Features /.00010mm Resolution Control Manual Guide i (Conversational Programming) 20 C Collet/Chuck ready spindle Ethernet Ready Custom Macro B Rigid tapping HARCRETE reinforced cast iron base Pendent mounted control color display Environmentally friendly grease lubrication User friendly operators panel X and Z-axis linear glass scales Bright Florescent Work Light 187 psi through tool coolant PCMICA flash card slot Run Time Parts Counter Dynamic balanced spindle and drive motor SP certification Laser and Ball Bar tested Basic Tooling Included for your Top Plate Maintenance Kit (Grease and Grease Gun) (3 ID and 3 OD Holders) Single Position Collet Closer Foot Switch Top Plate has 12 stations, additional tooling holders or blanks may be required) Please refer to the attached lists for available options and full machine specifications.

3 Super Precision RS 51 Turning Center s Machine Configurations SP RS 51 LIST PRICE RS 51 - Less Tailstock RS 51 - Tailstock RS 51 M - Live Tooling, C-Axis, Less Tailstock RS 51 M - Live Tooling, C-Axis Main, Tailstock RS 51 MY - Live Tooling, C-Axis Main, Y-Axis, Tailstock RS 51 S - Sub Spindle RS 51 MS - Live Tooling, C-Axis Main, Sub, C-Axis Sub RS 51 MSY - Live Tooling, C-Axis Main, Sub, C-Axis Sub, Y-Axis Top Plate 12-Station ESA Top Plate ¾ square 1 ¼ round shank tooling Standard Included 12-Station VDI-30 Top Plate 3/4" square - 1 1/4" round shank tooling 16-Station VDI-30 Top Plate 3/4" square - 1 1/4" round shank tooling 10-Station Hardinge T-Style Top Plate 1" Square shank tooling (No Live Tooling) 12-Station Hardinge T-Style Top Plate - 1" Square Original Equipment Only (No Live Tooling) Machine s Sub Spindle Part Present Detector Hardinge Style Main Spindle Air Blast Sub Spindle Air Blast Three Position Stack-light Renishaw Part Probe ESA Renishaw Part Probe VDI Renishaw Part Probe T-Style Top Plate Renishaw Auto Tool Touch Probe Barfeed Interface Auto Door (Light Touch) Parts Catcher Parts Catcher #1 Swing Arm Style and Conveyor Left Side Discharge Parts Catcher #2 Sub Spindle Gripper and Conveyor Left Side Discharge Parts Catcher #1 and #2 with Conveyor Chip Management Main Spindle - Thru-Spindle Coolant Sub Spindle - Thru-Spindle Coolant Chip Conveyor Right Side Discharge (Interface Included) High Pressure Coolant - Electrical/Mechanical Interface For Chip Blaster or Cool Jet units Chip Blaster High Pressure Coolant Unit 230 Volt Model No. J8-1,000 PSI Separate power source required Chip Blaster High Pressure Coolant Unit 460 Volt Model No. J8-1,000 PSI Separate power source required Cool Jet High Pressure Coolant Unit 230 Volt Model No ,000 PSI Separate power source required Cool Jet High Pressure Coolant Unit 460 Volt Model No ,000 PSI Separate power source required

4 Super Precision RS 51 Turning Center, s cont. Coolant Chillers Coolant Chiller High Capacity Coolant Chiller Spindle Liners Hardinge Spindle Liner Kit Includes (2) steel spacers and (3) nylon bushings. Bushings will need to be bored to bar stock size. Hardinge Spindle Liner Bushing (3 required for each bar stock size) Other Accessories Maintenance Kit includes: grease for linear guideways & ballscrews, and grease gun Collet Closer Foot Switch 2 -Main & Sub-Spindle or Tailstock CE Mark Specification (Europe) CSA Specification (Canada) Transformers 50/60HZ Power Transformer (75 KVA) For use with 200, 230, 400, and 460 volts Isolation type transformer 50/60HZ Power Transformer (90 KVA) For use with 200, 230, 400, and 460 volts Isolation type transformer 50/60HZ Power Transformer (110 KVA) For use with 200, 230, 400, and 460 volts Isolation type transformer Mist Collection 208 Volt 60HZ Mist Collector Does not run off machine power 230 Volt 60HZ Mist Collector Does not run off machine power 460 Volt 60HZ Mist Collector Does not run off machine power 575 Volt 60HZ Mist Collector Does not run off machine power 200 Volt 50HZ Mist Collector Does not run off machine power 380 Volt 50HZ Mist Collector Does not run off machine power Control s Tailstock, M, S, Machine Configuration Automatic Machine Power Down Used with magazine bar feeds Polygon Turning Hardware Includes live tool holder, two cutters and box of ten inserts. Available on VDI 30 only. Spindle Orient Main Spindle Spindle Orient Sub Spindle Extended Part Program Edit Registered Part Programs total programs Registered Part Programs total programs Registered Part Programs total programs Multiple Repetitive Cycles II (Pockets) Thread Cutting Cycle Retract Continuous Thread Cutting Additional Custom Macro Variables Polygon Turning Software Part Program Storage Meters (Total) includes SRAM module Part Program Storage Meters (Total) includes SRAM module Part Program Storage Meters (Total) includes SRAM module

5 Super Precision RS 51 Turning Center, s cont. Additional Offset 32 for a total of 64 total offsets French/German Language Display Italian Language Display Spanish Language Display Chinese Language Display Helical Interpolation Electrical Kit Anti Gravity Function MS, MY, MSY Machine Configurations Automatic Machine Power Down Used with magazine bar feeds Polygon Turning Hardware Includes live tool holder, two cutters and box of ten inserts. Available on VDI 30 only. Spindle Orient Main Spindle Spindle Orient Sub Spindle Extended Part Program Edit Registered Part Programs total programs Registered Part Programs total programs Registered Part Programs total programs Multiple Repetitive Cycles II (Pockets) Thread Cutting Cycle Retract Continuous Thread Cutting Additional Custom Macro Variables Polygon Turning Software Part Program Storage Meters (Total) includes SRAM module Part Program Storage Meters (Total) includes SRAM module Part Program Storage Meters (Total) includes SRAM module Additional Offset 32 for a total of 64 total offsets Floating Reference Return French/German Language Display Spanish Language Display Chinese Language Display Helical Interpolation Electrical Kit Anti Gravity Function 3D Coordinate System Conversion (Y-axis with angular Tool) Prices listed in USD Factory installed pricing only

6 Super Precision RS 51 Specifications Swing Diameter Maximum Swing Over Way Covers Work Capacities Chuck Size Maximum Bar Capacity Maximum Machining Diameter Maximum Machining Length w/tailstock and 6 Chuck Maximum Machining Length w/tailstock and 20 C Collet Spindle Maximum Speed Maximum Power Rating (Dual Wound Motor) Torque at Base Speed (750 rpm) Torque at Base Speed (500 rpm) Spindle Nose Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Travels and Feedrates Maximum X-Axis Travel Maximum Z-Axis Travel Maximum Y-Axis Travel (+2.0" ") (al) Maximum Z-Axis Thrust Maximum Y-Axis Thrust X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Y-Axis Rapid Traverse Rates Turret Top Plates ESA Static Tooling Top Plate (Standard) ESA bi-directional Square Shank Round Shank Tooling Index Time Tool Shank Dia. w/er 25 Collets Live Tooling Available Power Rating (15 Min Rating) Torque Rating Max Speed VDI 30 Static Tooling Top Plate () VDI 30 bi-directional Square Shank Round Shank Tooling Index Time Tool Shank Dia. w/er 25 Collets Live Tooling Available Power Rating (15 Min Rating) Torque Rating Max Speed Hardinge T-Style Top Plate () Block Type (Static) bi-directional Square Shank (Left, Right or Inverted Tooling) Round Shank Tooling Index Time 22.44" (519.2mm) 6" (150mm) 2" (51mm) 12.65" (321.3mm) 19.7" (500.4mm) 24" (609.6mm) 6000-rpm 20-hp (15 kw) 211 ft-lb (287 Nm) 141 ft-lb (191.2 Nm) A2-6 / 20 C 2.378" (60.4mm) 41" (1041.4mm) 18.7" (457.2mm) 1.0 degree 7.45" (189.2mm) 25.13" (638.3mm) 3.377" (85.77mm) 2,250 lbs. (10,000N) 1,175 lbs. (5,227N) 1100-ipm (28m/min) 1500-ipm (38m/min) 375-ipm (9.52m/min) 12-station 1" (25mm) 1.25" (32mm).35 Seconds " (2mm - 16mm) 5-hp (3.7 kw) 17.4 ft-lb (23.6 Nm) 8,000-rpm 12 or 16-station 1" (25mm) 1.25" (32mm) 0.1 Second " (2mm - 16mm) 5-hp (3.7 kw) 17.4 ft-lb (23.6 Nm) 8,000-rpm 12-station 1" (25mm) 1.5" (40mm).35 Seconds

7 Super Precision RS 51 Specifications cont. Fully Programmable Hydraulic Tailstock (al) Morse Taper (no quill needed) MT # 4 Maximum Cutting Length 24" (609.6mm) Maximum Tailstock Travel 21.50" (546.1mm) Maximum Traverse Rate 300 ipm (7.6 m/min) Minimum Applied Force 630 lb. (280N) Maximum Applied Force 1,570 lb. (700N) Sub Spindle (al) Maximum Speed Torque at Base Speed Base Speed Maximum Power Rating Spindle Nose Chuck Size (Chuck Not Included) Maximum 16C Collet Capacity Spindle Center Height Spindle Reach Spindle Orient (optional) Maximum Travel Maximum Traverse Rate Coolant Facilities Coolant Capacity Maximum Pressure Coolant Flow Rate (Per-Minute) High Pressure Through Turret () Accuracy and Surface Finish Specifications Overall Axis Repeatability (X, Z) Part Surface Finish Part Roundness Power Requirements (Standard Configuration) Maximum KVA Rating Volts/Full Load Amps Phase/Hertz Miscellaneous Program Resolution Machine Lubrication Machine Communication Machine Length (Sub-Spindle Version) Machine Length (w/chip conveyor) Machine Depth Machine Height Approx. Machine Weight Approx. Shipping Weight Air Requirement 6000-rpm 35 ft-lb (47.7 Nm) 1,500-rpm 10-hp (7.5 kw) A2-5/16C 6" (150 mm) 1.625" (42mm) 41" (1041.4mm) 18.70" (475mm) 1.0 degree 23.75" (603.3mm) 1500 ipm (38 m/min) 50 gallon (189 liter) 187 psi (12.9 bar) 6.75 gallon (25.48 liters) 1,000 psi (68.95 bar) " (1.27 micron) 8 micro-inch (.20 micron) " (.50 micron) 58 kva 230 volt/112 FLA 3-phase/50-60 Hz.00001" (.0001mm) Grease RS-232-C, Ethernet 117.8" ( mm) 163.2" (4145.3mm) 89.3" (2286.2mm) 77.7" (1973.6mm) 14,986 lb ( kg) 15,586 lb ( kg) psi ( bar)

8 Hardinge GE Fanuc i Series RS Control Specifications General Pendent-mounted Full Control 10.4 LCD Display Ethernet and RS-232C Communication Ports Program Resolution.0001" (.001mm) Tool Offset Capability.0001" (.001mm) Absolute N Coders Inch/Metric Selection by G-Code 160 Meters Part Program Storage Part Program Storage (320/640/1280) Programming Functions Absolute/Incremental Programming Tool Offsets Geom/Wear (32 pair) Additional Custom Macro Variables Alarm Display Auto Acceleration/Deceleration Auto Coordinate System Setting Background Editing Canned Cycles (Drilling) o Chamfer/Corner Rounding Constant Surface Speed Programming Continuous Thread Cutting Coordinate System Setting (G50) Custom Macro B Decimal Point Programming Diameter/Radius Programming Direct Drawing Dimension Programming Display Position, Program, Alarm, History, Operator Message, Speed, T-Code Extended Part Program Edit (copy/replace) External Workpiece Number Search Hardinge Safe Start Format o Helical Interpolation Help Screen Input of Offset Values by (G10) Interpolation (Linear/Circular) Programming Functions (continued) MPG Manual Pulse Generator Manual Guide i with full color display Multiple Repetitive Cycles I (Turning) Multiple Repetitive Cycles II (Pocketing) Polygon Turning Software Program Number Search Reference Point Return Registered Part Program Storage (63) Registered Part Program Storage (125, 200, or 400) Rigid Tapping Spindle Synchronization Sequence Number Search Single Block Operation Stored Stroke Check 2 & 3 Thread Cutting Retract Thread Cutting Tool Life Management Tool Nose Radius Compensation Variable Lead Thread Cutting Miscellaneous Actual Cutting Speed and T-Code Display C-Axis with Polar and Linear Interpolation English French/German/Italian/Spanish Language Chinese in Fanuc menus only Flash Card Capability PCMICA (up to 1-GB) o Floating Reference Point Return Full Keyboard Ladder Diagram Display Mechanical Run Meter One-Degree Spindle Orient Program Protect Run Time Parts Count Self-Diagnostic Function Y-Axis offset (32 pair) 3D Coordinate System Conversion (Y-axis with angular Tool) Standard al

9 Super Precision RS 51 Floor Plan

10 SUPER PRECISION RS 51 Productivity Packages These new Productivity Packages for the RS machine models include standard ESA Top Plate, Foot Switch, Hardinge GE Fanuc i Series RS Control and 6 tool holders for your top plate (3 OD 3 ID). Popular productivity packages have been created below with the addition of the most popular options. s not listed can be ordered but the package price is no longer applicable and the delivery may be extended. SUPER PRECISION RS 51 (Less Tailstock) Main spindle air blast SUPER PRECISION RS 51 Tailstock Main spindle air blast SUPER PRECISION RS 51 M Tailstock Main spindle air blast ESA 12 Station Live Tool Top Plate 2 ESA Cross Working Live Toolholder 1 ESA End Working Live Toolholder SUPER PRECISION RS 51 MY Tailstock Main spindle air blast ESA 12 Station Live Tool Top Plate 2 ESA Cross Working Live Toolholder 1 ESA End Working Live Toolholder SUPER PRECISION RS 51 S Main spindle and sub spindle air blast Sub Spindle Parts Present Detector Thru Sub Spindle Coolant SUPER PRECISION RS 51 MS Main spindle and sub spindle air blast ESA 12 Station Live Tool Top Plate Sub Spindle Parts Present Detector Thru Sub Spindle Coolant 2 ESA Cross Working Live Toolholder 1 ESA Double End Working LT 1 ESA Cut-Off Toolholder SUPER PRECISION RS 51 MSY Main spindle and sub spindle air blast ESA 12 Station Live Tool Top Plate and #2 Sub Spindle Parts Present Detector Thru Sub Spindle Coolant 2 ESA Cross Working Live Toolholder 2 ESA Double End Working Live Toolholder 1 ESA Cut-Off Toolholder

11 Investment Summary for ABMNAME Quote Number: All Prices in: U S D Quantity Item Number Description 1 Unit price Total Investment: $