Spindle. Machine Capacity. Structure Design. ATC Options. CNC Controller. Machine Spec. Optional Equipment. Guaranteed Machine.

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2 Spindle Machine Capacity Structure Design ATC Options CNC Controller Machine Spec. Optional Equipment Guaranteed Machine Accuracy Machine Dimension Version V13/V15E /1

3 Spindle Type V13/15 Gear Belt Belt Spindle speed and nose ISO50 ISO40 ISO rpm 10000rpm 12000rpm Spindle bearing inner diameter 100mm 65mm 70mm Max spindle torque 48.3kg-m kg-m 9.52kg-m Spindle drive motor(ratedouput for 30 minutes) Mitsubishi SJ-18.5A 18.5KW SJ-11XW8 11KW SJ-11XW8 11KW Ditto for Fanuc α15 /18.5kw αp18 /11kw αp18 /11kw Spindle speed change command S5 digits direct command Spindle air blow Standard Spindle orientation Standard Spindle Supported by superior precision P4 class bearing, the spindle provides extra wide range machining capacity and high speed. Cooling System The circulating oil cooling system on spindle head prevents thermal expansion and offers the best precision machining environment. Coolant Through Spindle (Option) Coolant circulating through spindle offer a direct cooling effect on tools, removing heat occurred during machining. 1

4 Spindle V13/V15 GEAR V13/V15 BELT 10000rpm V13/V15 BELT 12000rpm 2

5 Machine Capacity *V13/V15 was installed with ball screws at accuracy grade C3 with tailor-made lubrication system and pre-tensioned nuts and pre-loaded ball screws. *V13/V15 can ensure consistent accuracy, and effectively reduce the backlash and thermal growth during operation. *Precision guide-ways provides a large contact surface resulting in high rigidity, high load capability, low friction, stable accuracy, and excellent dynamic smoothness. AC Servo Motor Y Axis AC Servo Motor Z Axis Feed rate Type Rapid traverse (X/Y/Z) Cutting feed Manual continuous feedrate V13/V15 16x16x12 m/min 5000 mm/min mm/min AC Servo Motor X Axis Motor Type V13/V15 Motor Spec. Mitsubishi Fanuc Drive Motor X-axis HA200N(3.5kw) α22/2000(3.8kw) Drive Motor Y-axis HA300N(4.5kw) α30/2000(4.5kw) Drive Motor Z-axis HA200NB(3.5kw) α22b/2000(3.8kw) Coolant motor 0.4 kw Lubrication pump motor 0.075kw 3

6 Four Hard Boxways Widest Working Area The table design provides a wide working area to meet various machining applications. Constant temperture controlled ball screw cooling. A constant volumetric lubrication system keeps slideways stable and accurate. Rigid construction throughout for maximum loading capacity. All bearings are automatically lubricated for long life. Cooled Ball Screw System V15- Guideway Hard Boxways Machine Capability Type Mitsubishi Fanuc X axis thrust 1447kgs 1413kgs Y axis thrust 2389kgs 1921kgs Z axis thrust 1446kgs 1413kgs Max. work weight on pallet 1500kgs Ballscrew( dia. x pitch, X/Y/Z) 45 x 12mm ~ V13 50 x 10mm ~ V15 Guideway width(x/y/z) X:100x2 Y:110x2/50X2 Z:120x2mm Narrow guideway width(x/y/z) X:270 Y:325x2/400 Z:294mm Bearing To maintain high precision High loading Prolong bearing life 4

7 Structure Design Four Massive Box-ways on Base Provide uniform weight distribution When a heavy work piece is offset, it will never twist, deflect, or warp the table Smooth traverse and long machine life. Superior cutting performance. Pre-tensioned ball screws perform with high accuracy. Four Massive Box-ways on Base advantage: Equally table loading. Avoid any damage to working table. General Machine Design Takumi Four Massive Box-ways Design General Machine Design Takumi Four Massive Box-ways Design Takumi Four Massive Box-ways Design 5

8 Structure Design Constructions and Rigidity The major structural components of the machine are constructed of high quality Meehanite cast iron. The base incorporates a durable ribbed box design for maximum rigidity. Hardened and precision ground slideways on the 3 axes. Way bearings surfaces are coated with wear resistant Turcite B for smooth and stable movement. V13 / V15 Range Type V13 V15 Longitudinal travel (X) 1320mm 1524mm Cross travel (Y) 762mm 762mm Headstock travel (Z) 720mm 720mm Distance of spindle end to table top mm mm Distance from floor to table surface 920mm 920 mm Distance of table center to column surface mm mm Distance of spindle center to column surface 820mm 820mm Made of High-quality Meehanite cast iron with durable ribbed frame. Carbon equivalent analysis Element analysis Tension test Hardness test Metallograph inspection Type V13 V15 Pallet size 1400x760mm 1600x760mm Pallet loading capacity 1500kgs 1500kgs Pallet surface-locating groove (width x no.) 22x5mm 22x5mm V13 / V15 Pallet 6

9 ATC Type V13 V15 Tool Holder BT40/50,CAT40/50 BT40/50,CAT40/50 Pull Stud MAS-P50T-1 ( 45º ) MAS-P50T-1 (45 ) No. of tools ISO40/16T ISO40/16T ISO40/24T ISO50/24T ISO50/32T ISO40/24T ISO50/24T ISO50/32T Max. adj. tool diameter 100mm 100mm 90mm 110mm 125mm 90mm 110mm 125mm Max. tool diameter N/A N/A 160mm 229mm 250mm 160mm 200mm 250mm Max. tool length 250mm 250mm 250mm 300mm 300mm 250mm 300mm 300mm Max. tool weight 7kg 7kg 7kg 15kg 15kg 7kg 15kg 15kg Tool pocket pitch 100mm 100mm N/A N/A N/A 90mm N/A N/A ATC time(tool to tool) N/A N/A 1.8sec 2.5sec 2.5sec 1.86sec 2.5sec 2.5sec Ditto chip to chip 11sec 11sec 6.1sec N/A N/A 6.1sec N/A N/A Tool selection Random, bi-direction Random, bi-direction ATC arm 16T/Geneva 16T/Geneva 24T&32T/Double grip type 24T&32T/Double grip type 16T Geneva 24T-Arm 32T-Arm 7

10 CNC Controller Mitsubishi M64 Standard Max. number of servo axes ( NC axes + PLC axes): 7 Max. number of spindles: 2 Standard Program memory capacity /Programs stored: 600m/400 HPS (High-speed program Server) / Ethernet interface Simple conversation Program - NAVI MILL HEIDENHAIN itnc 530 Control Panel The powerful contouring control - HEIDENHAIN itnc 530 The itnc 530 from HEIDENHAIN is a versatile, workshop-oriented contouring control for milling, drilling and boring machines as well as machining centers. It features an integrated digital drive control with integrated inverter, which enables it to produce a highly accurate workpiece contour while machining at high velocity. The itnc 530 controls up to 13 axes and a spindle. The block processing time is 0.5 ms. A hard disk serves as program memory medium. In the hardware option with two processors, the itnc 530 is also equipped with the Windows 2000 operating system as user interface, which enables the user to simultaneously run standard Windows applications. Fanuc 18iMB CNC Control Both machine tool manufacturer and end users profit from the leading-edge technology of the i-series CNC. Thanks to the integrated LCD, the modular controls are ultra-compact and ultra-flat.the CNCs are equipped with an Ethernet interface as standard and have optional PC functionalities. *Nano CNC system. *High-speed precision machining. *High-speed PMC. *5-axis machining. *NURBS. Fanuc 18iMB Control Panel 8

11 Machine Specifications Coolant Through Spindle Coolant Through Tool Adapter Link Type Chip Conveyor Scrape Type Chip Conveyor Tool Length Measuring System The Fourth Axis Linear Scale Tapping Lubrication Device Transformer Heat Exchanger On Electrical Cabinet Oil Skimmer Power Supply System Electrical power source 220VAC, 3Phase, 60/50Hz Electrical power supply 35KVA Compressed air supply 6kg/cm 2 Volume of 6000rpm 750L/min compressed air to 10000rpm 750L/min be supplied 12000rpm 1200L/min Tank Capacity Type V13 V15 Lubricant oil tank capacity 6L Coolant tank capacity 820L 825L Hydraulic unit tank capacity 6000/10000rpm 12000rpm N/A 60L Oil cooler tank capacity 20L(10000/12000rpm) Machine Size Floor space(lxwxh) 3635x3653x3241mm 3835x3653x3241mm Operation space (LXWXH) 12600kg 12000kg Net weight 13800kg 14500kg Packing measurement(seaworthy wooden case) 382x327x335cm 408x363x336cm Machine Standard Optional Equipment Tool Length Measuring System The Fourth Axis Link Type Chip Conveyor Transformer Linear Scale 9

12 Guaranteed Machine Accuracy Geometry test Ball-bar test ATC test Angular optical units one used for this calibration system. The laser beam is split in the differential beam splitter. Geometry Test Ball-bar Computer adjustment Laser inspection Computer adjustment Accuracy Positioning accuracy VDI/DGQ3441 Repeatability VDI/DGQ mm 0.005mm Laser inspection 10

13 Machine Dimension Unit:mm 11

14 Takumi Machinery Co., LTD No.50, 35 th Rd, Taichung IND Park, Taichung, Taiwan 407 TEL FAX Website:// Kunshan (China) 20F, No.23, Fuquei Park, Tzuju Rd., Yushan Town, Kunshan City, China TEL FAX Takumi Seiki (U.S.) 6880 Oran Cr. Unit H Buena Park, CA Tel Fax Website:// Japan Machine Tools (U.S.) OLGA LANE HOUSTON TEXAS TEL FAX