MEB560 MANUFACTURING TECHNOLOGY - II PRACTICAL
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1 MEB560 MANUFACTURING TECHNOLOGY - II PRACTICAL OBJECTIVES: Identify a milling machine and its parts Identify a cylindrical grinder, surface grinder and tool and cutter grinder Identify the tools and instruments used in milling. Handle the different types of work holding devices Machine a component using different machine tools. Calculate the indexing for a work Machine a gear using milling machine. Machine a cutting tool using Tool and Cutter grinder. Machine a plug gauge using Cylindrical grinding machine. SYLLABUS 1. Introduction to milling machine and its parts. 2. Introduction to grinding machine and its parts 3. Introduction to work holding devices. 4. Types of cutter used in milling machine 5. Types of grinding wheels used in grinding machines 6. Setting of work, tools and cutters in milling and grinding machines 7. Operation performed in milling and grinding machines 8. Operation of milling and grinding machines. EXERCISES: 1. Prepare a square block from round rod using Milling machine 2. Prepare a V Block using Milling machine 3. Prepare a Groove cut using Milling machine 4. Prepare a Spur Gear using milling machine by Simple Indexing 5. Prepare a Spur Gear using milling machine by Differential Indexing 6. Prepare a Hexagon by straddle milling process using milling machine 7. Prepare a Helical Gear using milling machine 8. Prepare a Plug Gauge using Cylindrical Grinding machine 9. Prepare Progressive type Plug gauge Progressive type Plug gauge using
2 Cylindrical Grinding machine 10. Prepare a Facing Tool using Tool and Cutter Grinder 11. Prepare a plain surface using surface Grinder 12. Prepare a Parting Tool using Tool and Cutter Grinder 13. Prepare a Internal grooving by using slotting Machine 14. Prepare a External grooving by using slotting Machine. Note: Sketches enclosed Note: All dimensions in mm Note to the faculty:-last job of the raw material (MS Rod Ǿ32x33mm, MS Rod Ǿ25x98mm and 13x13x75 mm MS square rod) to be retained in student wise or batch wise.this may be verifiable at the time of Board Practical Examination by the external examiner All Linear dimensions are in ± 0.5 mm tolerance and all cylindrical dimensions ± 0.2 mm tolerance except grinding operation.
3 I MILLING Exercise No:1 Raw Material: Ǿ 32x33mm MS rod Milling a maximum size of square block from a 32 mm diameter round rod Exercise No:2- V Block Milling Raw Material: Exercise No:1
4 7 Exercise No:3- Groove Milling Raw Material: Exercise No.2 Exercise No: 4- Spur Gear milling (Simple Indexing) Raw Material: Ǿ 32x105 mm MS rod
5 Exercise No:5- Spur Gear milling (Differential Indexing) Raw Material: Exercise No: 4 Exercise No:6- Hexagon by straddle milling process Raw Material: Exercise No: 5
6 Exercise No:7- Helical Gear Milling Raw Material: Exercise No: 6 GRINDING CYLINDRICAL GRINDING Exercise No:8- Plug Gauge (Cylindrical Grinding) Raw Material: Exercise No:7
7 Exercise No: 9- Progressive type Plug gauge (Cylindrical Grinding) Raw Material: Exercise No: 8 Exercise No:10- Surface Grinding Surface Grinding Raw Material: 13x13x75 mm MS square rod TOOL AND CUTTER GRINDING Exercise No:11- Facing Tool (Tool and Cutter Grinder) Raw Material: Exercise No: 10 RAFT
8 Exercise No: 12- Parting Tool (Tool and Cutter Grinder) Raw Material: Exercise No: AUTONOMOUS EXAMINATION Exercise should be given either in milling or grinding in the Autonomous Examination for 75Marks. A. Milling Exercise Milling a V- block from the given round rod Milling a V- block & groove as in the Ex no3 Milling a spur gear by simple indexing at the centre of the rod Milling a spur gear by differential indexing at the centre of the rod Milling a helical gear at the centre of the rod B. Grinding Exercise Grinding a plug gauge Grinding a rectangular/ square using surface grinding machine and Grinding a facing tool using tool and cutter grinder Grinding a rectangular/ square using surface grinding machine and Grinding a parting tool using tool and cutter grinder Autonomous Examination : 75 Marks
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Illustration A Crankcase, Crankshaft Illustration A Crankcase, Crankshaft Ref.Nr. Item code Quantity Description 1 1111 020 2116 1 Crankcase 2-7 2 9371 470 3120 2 Cylindrical pin 6x20 3 9022 341 1010 10
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