BUCKET TEETH & ADAPTERS - STARMET SYSTEM. Available for Loaders and Excavators up to 400 tonnes

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Tamsyn Butler
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1 UKT TTH & PTRS - STRMT SYSTM INNOVTIV HMMRLSS TOOTH SYSTM FOR MINING, QURRY N HVY UTY ONSTRUTION PPLITIONS vailable for Loaders and xcavators up to 400 tonnes 7

UKT TTH & PTRS - STRMT SYSTM YOUR NSWR TO GURNT SFTY, SVINGS N PROUTIVITY Ultimate Safety: The hammerless twist pin mechanism requires no hammering action to install the

No Loss of Teeth: The hammerless locking system uses the twist pin and an elastomet retainer that has excellent retention. This ensures teeth never come loose or fall off.

Longer Service Life: ll teeth styles are designed to self sharpen as they wear and do not need to be reversed, therefore reducing machine downtime.

The teeth auto tighten onto the adapter under impact so there is no movement or wear on the adapter nose. dapter noses do not need to be built up.

dapter Wear ap: slide-on mechanical wear cap is fitted to the top of each adapter to prevent wear and damage.

Faster Tip hanges: The teeth and wear caps are very quick and easy to replace on-site by only one person.

2 UKT TTH & PTRS - STRMT SYSTM YOUR NSWR TO GURNT SFTY, SVINGS N PROUTIVITY Ultimate Safety: The hammerless twist pin mechanism requires no hammering action to install the pins, greatly reducing the risk of flying metal and accidents. The pins are simply pushed into place by hand and turned 90 degrees with a tool to securely fasten them. No Loss of Teeth: The hammerless locking system uses the twist pin and an elastomet retainer that has excellent retention. This ensures teeth never come loose or fall off. Through out the history of this STRMT system worldwide, there have been no reports of loosing teeth. Longer Service Life: ll teeth styles are designed to self sharpen as they wear and do not need to be reversed, therefore reducing machine downtime. dapter geometry is designed to protect the welded area from wearing, ensuring they are held on securely at all times. The teeth auto tighten onto the adapter under impact so there is no movement or wear on the adapter nose. dapter noses do not need to be built up. Reuseable eable Pin and Retainer: The twist pin and retainer are not damaged ag during installation or removal and can be reused several times. dapter Wear ap: slide-on mechanical wear cap is fitted to the top of each adapter to prevent wear and damage. These are held on by the tooth and can last up to 4 teeth changes before needing to be replaced, depending on the abrasiveness of material. Faster Tip hanges: The teeth and wear caps are very quick and easy to replace on-site by only one person. Well Proven Product: This STRMT system has been very well proven, tried and tested in extreme mining applications all over the world. With most large mining excavators successfully using this system in New Zealand mines and quarries, this is the obvious choice for maximum safety, savings and productivity. Reliable Supply: West-Trak maintain large stock holdings of componentry at all times to ensure exemplary service and reliability of supply. Increasing your productivity and safety is our business too!! NVR Lose a bucket tooth again! 8

UKT TTH & PTRS - STRMT SYSTM TH LOKING SYSTM: The innovative twist pin solution ensures quick assembly and disassembly reducing your machine s downtime.

3 UKT TTH & PTRS - STRMT SYSTM TH LOKING SYSTM: The innovative twist pin solution ensures quick assembly and disassembly reducing your machine s downtime. lastomet Retainer Locking rm Safer holding mechanisim giving excellent pin retention. The pin is tapered to ensure a tight fit in the adapter, preventing any movement. Tapered Pin ody asier xtraction xtraction rm Square avity for a Standard Square Key Plug TTR UKT PNTRTION: Welding rea Protected The streamline integrated geometry of the Tooth, Wear cap and dapter allows for good flow of material and improved bucket penetration. LONGR PTR LIF: The welded area is protected from premature wear (one of the primary causes of adapter breakage). SLF SHRPNING TTH ll teeth styles are designed to self sharpen as they wear, providing excellent penetration and longer service life. Teeth are available in a range of different styles to suit all types of working applications and terrain. Sharp teeth mean less fuel consumption for your machine. () xtra (X) xtreme () brasion (for loaders) (V) Vector (W) ouble Vector 9

UKT TTH & PTRS - STRMT SYSTM 2-Strap entre dapters Part No F Machine Size 1M40W45 45mm 266 198 114 30 409 20-30 Tonne 1M50W50 50mm

100mm 445 337 200 30 717 120-140 Tonne 1M240W100 100mm 566 421 218 30 877 140-220 Tonne 1M240W120 120mm 566 421 218 30 877 140-220

Straddle dapters G F Part No F G Machine Size 1M240WS100 100mm 574 427 224 30 876 75 140-220 Tonne 1M240WS120 120mm 574 427 224 30

4 UKT TTH & PTRS - STRMT SYSTM 2-Strap entre dapters Part No F Machine Size 1M40W45 45mm Tonne 1M50W50 50mm Tonne 1M60W60 60mm Tonne 1M120W80 80mm Tonne 1M180W mm Tonne 1M240W mm Tonne 1M240W mm Tonne 1M500W mm Tonne 1M500W mm Tonne imensions in mm F 2-Strap Straddle dapters G F Part No F G Machine Size 1M240WS mm Tonne 1M240WS mm Tonne 1M500WS mm Tonne 1M500WS mm Tonne imensions in mm 1 0

UKT TTH & PTRS - STRMT SYSTM entre dapter Wear ap Fig.

2 Fig Part No Machine Size 1 4M40M 135 50 90 20-30 Tonne 1 4M50M

104 129 60-110 Tonne 1 4M180M 231 148 117 120-140 Tonne 1 4M240M

5 UKT TTH & PTRS - STRMT SYSTM entre dapter Wear ap Fig.1 Straddle dapter Wear ap Fig.2 Fig Part No Machine Size 1 4M40M Tonne 1 4M50M Tonne 1 4M60M Tonne 1 4M120M Tonne 1 4M180M Tonne 1 4M240M Tonne 1 4M500M Tonne 2 4M500MS Tonne imensions in mm 1 1

UKT TTH & PTRS - STRMT SYSTM xtra Tip (1) - Premium quality, self sharpening design For general purpose applications. Provides good penetration Part No KG Machine Size M40 321 70 6 126 141 10.

6 UKT TTH & PTRS - STRMT SYSTM xtra Tip (1) - Premium quality, self sharpening design For general purpose applications. Provides good penetration Part No KG Machine Size M Tonne xtreme Tip (X) - Premium quality, self sharpening design For high abrasive applications. Increased wear material for long service life Part No KG Machine Size M50X Tonne M60X Tonne M120X Tonne M180X Tonne M240X Tonne M500X Tonne 1 2

UKT TTH & PTRS - STRMT SYSTM Vector Tip (V) - Premium quality, self sharpening

13 20-30 Tonne M50V 359 13 8 139 153 10.13 35-40 Tonne M60V 407 15 10 161 176 15.

45 60-110 Tonne M180V 516 10 18 212 225 32.

7 UKT TTH & PTRS - STRMT SYSTM Vector Tip (V) - Premium quality, self sharpening design Provides maximum penetration Part No KG Machine Size M40V Tonne M50V Tonne M60V Tonne M120V Tonne M180V Tonne ouble Vector Tip (W) - Premium quality, self sharpening design Provides maximum penetration. Often used on the outside adapters Part No KG Machine Size M40W Tonne M50W Tonne M60W Tonne M120W Tonne 1 3

UKT TTH & PTRS - STRMT SYSTM brasion Tip ()

2M40PR 113 24 3/8 2M50PR 132 28 1/2 2M60PR

32.5 1/2 2M240PR 213 37 3/4 2M500PR 246 41

8 UKT TTH & PTRS - STRMT SYSTM brasion Tip () - Premium quality, self sharpening design For use on loaders in high abrasion applications Part No KG Machine Size M T 992 / W900 Pin & Retainer Part No ø 2M40PR /8 2M50PR /2 2M60PR /2 2M120PR /2 ø 2M180PR /2 2M240PR /4 2M500PR /4 T 992 Loader ucket with StarMet brasion Teeth, Hammerless Lip and Side Protectors 1 4

9 UKT TTH & PTRS - STRMT SYSTM General instructions for assembly and disassembly of StarMet teeth Tools Recommended equipment To assemble and disassemble MTG StarMet teeth, an extraction tool is required. The use of protective clothing is also recommended: helmet, gloves and googles. Position the bucket To facilitate assembly and disassembly of the teeth, place the bucket so that the teeth are facing slightly upwards. leaning adapter lean the whole tooth nose and the retainer housing. This enables subsequent assembly of the tooth and the retainer. Push in the retainer Push the retainer into the recess in the nose of the adapter. Slide the wear cap on to adapter. ssemble the tooth Push the tooth on the nose of the adapter. Push in the pin Insert the pin by hand until it stops. xtraction tool Standard size square headed extraction tool. Turn the pin. Place the square head Place of the extraction square head tool into of the the pin extraction hole and tool rotate into the the pin clockwise. pin hole and rotate the pin clockwise. isassembly instructions Fit the plug. Put on a stopper Push to prevent in the plug pin hole to becoming prevent the pin filled hole with becoming soil, saving filled time with and soil, saving cleaning time when and disassembling. cleaning when disassembling. Remove the the plug. plugremove the Remove stopper to the allow plug the to removal allow removal of the of pin the using pin the using extraction the tool. extraction tool. Turn the pin. pinplace the square head Place of the extraction square head tool into of the the pin extraction hole and tool rotate into the the pin pin hole anticlockwise. and rotate the pin anticlockwise. Remove the pin Remove the pin by hand to free the tooth. 1 5

HENSLEY...YOUR WEAR SOLUTIONS SPECIALIST

HENSLEY...YOUR WEAR SOLUTIONS SPECIALIST MINING PRODUCTS TABLE OF CONTENTS Hydraulic Excavator Buckets... 5 Wheel Loaders Buckets... 5 Front Shovel Buckets... 7 Lip Systems...8-9 Cast Lips...8 LHD Edge System...9 XS Tooth System...10-11 TS Tooth