Northcote Wardrobe with Toy Box Base & Shelf L2988

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1 Thank you for shopping with GLTC, we hope you enjoy having this product in your home. Northcote Wardrobe with Toy Box Base & Shelf L2988 We know assembling furniture, toys or accessories is not everyone s favourite way to spend their time, so we ve tried to make assembling this item as quick and painless as possible. Hopefully our efforts will have been worthwhile and you ll sail through the whole process. But if it all feels a bit too much like hard work, then we do have an assembly company we can recommend: the Flatpack Construction Company offers a nationwide service and can be contacted on or www. flatpackconstruction.co.uk. A few important pointers before you start: Please read the instructions right through before you start, and check that all the components have been included in the pack; we find separating all the hardware into piles makes it easier to be sure that everything is present and correct. Make sure you have the right tools. Allen keys are provided if required, but screw drivers and other tools are not. You ll find details of the tools you need at the beginning of the instructions. It s a good idea to build the unit in the room where you are going to be using it, to avoid the need to move it after it s been assembled. Do not throw away any packing materials until assembly is complete, just in case you accidentally discard smaller parts and hardware. Assembly Difficulty easy - medium - hard two-person job 21/09/2017 V3 1

2 Safety Warnings: Adult assembly required. Unassembled product contains small parts which may present a choking hazard. Children should be kept away from the product during assembly due to possible risk of injury. Assemble and use on a flat surface. Do not use power tools in the construction of this product. It is recommended that the Northcote modular storage furniture is only stacked 3 units high, inclusive of the base unit. Always use the wall straps provided. Serious or fatal crushing injuries can occur from furniture falling over. Ensure you secure this furniture product to the wall before you use it using the kit provided. If you have not received an anti-tip kit with your product please contact Customer Services. This product is heavy, so we recommend that you build it where you are planning to use it. Check all fixtures and fittings regularly and tighten as necessary. Please retain these instructions for future reference. Customer Service: If you find that any components are missing or damaged, please do not begin assembly and do not use the item. Please contact GLTC Customer Services on immediately. We do stock spare hardware packs at our warehouse, so we should be able to send you a replacement pack immediately if required. Product Care: Wipe clean using a soft damp cloth followed by a dry cloth. Do NOT use cleaning products which may contain ammonia, solvents or abrasive material. Do NOT expose the furniture to extremes of heat and humidity. Could we do better? If there is anything you think could be improved in these instructions or in the assembly of this product we d be grateful if you could let us know; we ll pass any helpful hints and tips on to other customers via our website and update the instructions. All you need to do is drop us a line at Thank you 2

3 Component Check List: Hardware for Toy Box & Shelf Component Check List: Toy Box Surround #1 18x Cam Dowels #6 45mmL Drawer Runners L-Shaped for Drawer A Surround - Sides (x2) left & right B Surround - Top recessed groove at top #2 18x Cam Locks 14mmDia 18x Wooden Dowels 20mmL C Surround - Bottom lip at top D Surround - Back Panel #4 4x Screws 35mmL #7 Drawer Runners Flat for Toy Box Surround Component Check List: Toy Box Drawer #5 8x Screws 14mmL G Drawer - Sides (x2) H Drawer - Front You will need: (not supplied) J Drawer - Base K Drawer - Back Philips Head 3

4 Component Check List: Top Shelf Unit Assembly: Toy Box Surround L Shelf - Sides (x2) M Shelf - Base A N Shelf - Back A #5 #7 Please note: For correct positioning, the wheel on the runner should be furthest away from the recessed groove at the back on the panel and to be closest to the long straight edge of the panels. Hardware for Step 1: 4x #5 16mm Screws STEP 1: Begin the toy box surround construction by laying the 2 x side panels (A) on a clean flat surface with the drill holes facing up, in the position shown. Attach the flat drawer runner (#7) to both side panels (A) using the guide holes to position and 2 x screws (#5) on each runner to secure. 2x #7 Flat Drawer Runners 4

5 Assembly: Toy Box Surround #1 #2 B A A Ensure that each cam locks arrow is pointing towards the drill hole on the side edge of the component. Hardware for Step 2: STEP 2: 8x #1 Cam Dowels 8x Wooden Dowels Insert 4 x wooden dowels () into the drill holes in the four corners of BOTH side panels (A). Ensure they are pushed in as far as they will go. Insert 4 x cam dowels (#1) into the drill holes next to the wooden dowels on BOTH panels (A), tighten with a screwdriver. NB: Wooden dowels should fit snuggly and push in with your fingers. Do not use force or a hammer as the wood may split. Hardware for Step 3: 4x #2 Cam Locks STEP 3: Lay the surround top panel (B) on a clean, flat surface with the large circular drill holes facing up. Insert 4 x cam locks (#2) into the drill holes. Position the arrows on the cam locks to be facing towards the smaller drill holes on the side edges of the panels. Repeat the above with bottom panel C. 5

6 Assembly: Toy Box Surround B When in position, turn the 2x cam locks (#2) on top panel (B) clockwise to lock in place. C When in position, turn the 2x cam locks (#2) on bottom panel (C) clockwise to lock in place. A left A left STEP 4: Place the left hand side panel (A) on a clean flat surface and position the wide top panel (B) with the recessed groove aligning with the groove on panel A. Guide the wide top panel (B) over the cam dowels and wooden dowels into the drill holes on the edge of the panel. When in position, push down firmly and turn the 2 x cam locks (#2) at the bottom edge of panel B clockwise to lock in place. STEP 5: Like Step 4, position the bottom panel (C) with the recessed groove aligning with the groove on the side panel (A). Guide the bottom panel (C) over the cam dowels and wooden dowels into the drill holes on the edge of the panel. When in position, push down firmly and turn the 2 x cam locks (#2) at the bottom edge of panels C clockwise to lock in place. 6

7 Assembly: Toy Box Surround F STEP 8: Once the remaining side panel (A) is in position, push down firmly. Turn each of the four remaining cam locks (#2) clockwise to lock them. STEP 6: Gently, slide the back panel (F) into the recessed groove of the top and base panels, ensuring it is pushed all the way in to the groove on the side panel. Turn each of the four cam locks (#2) clockwise to lock them. A right STEP 7: Position the remaining right side panel (A) over the top of the drawer box as shown. Guide the cam dowels and the wooden dowels to the drill holes in the edges of the top and base panels. The Toy Box Surround is now ready for its drawer. 7

8 Assembly: Toy Box Drawer #2 G G #4 Ensure that each cam lock s arrow is pointing towards the drill hole on the side edge of the component. Please note: The wheel on the runner should be at the end of the drawer panel with the drill holes. #6 #5 Please note the positioning of the runner wheels, they should be at the back of the drawer box. K Hardware for Step 1: STEP 1: Hardware for Step 2: Take a drawer side panel (G) and lay on a clean surface with the recessed groove facing down and the smaller drill holes facing up as shown. 4x #5 16mm Screws Take one L-Shaped drawer runner (#6) and attach the L-Shaped part to the outer base edge of the panel. Attach the runner with 2 x 16mm screws (#5) using the guide holes provided. Repeat with the second side panel (G). 2x #4 35mm Screws STEP 2: Lay the drawer back panel (K) on a clean flat surface and position one drawer side panel (G) with the runner on the outside and the recessed groove on the inside, aligning with the groove on panel G. Using 2 x 35mm screws (#4), fix panel K to panel G. Once fixed, insert 2 x cam locks (#2) into the large drill holes on the side panel. Position the arrows on the cam locks towards the drill holes on the edge of the panel. 2x #6 L-Shaped Drawer Runners 2x #2 Cam Locks 8

9 Assembly: Toy Box Drawer Hardware for Step 3: 2x #4 35mm Screws 2x #2 Cam Locks Ensure that each cam lock s arrow is pointing towards the drill hole on the side edge of the component. G #2 J K G Please note the positioning of the runner wheels, they should be at the back of the drawer box. #4 STEP 3: Repeat step 10 with the second side panel (G) as shown, securing to drawer back panel (K) with 2x 35mm screws (#4). Once fixed, insert 2x cam locks (#2) into the large drill holes on the side panel. Position the arrows on the cam locks towards the drill holes on the edge of the panel. STEP 4: Gently slide the drawer base panel (J) into the grooves on the side panels, ensuring it is pushed all the way in to the groove on the back panel. 9

10 Assembly: Toy Box Drawer STEP 6: #1 Position the drawer front panel (H) over the top of the drawer box. Guide the cam dowels and the wooden dowels to the drill holes in the edges of the side panels. H On the inside of the drawer turn each of the four cam locks (#2) clockwise to lock them. When in position, push down firmly. On the inside of the drawer turn each of the four cam locks (#2) clockwise to lock them. H Hardware for Step 5: 4x #1 Cam Dowels 4x Wooden Dowels STEP 5: Taking the drawer front panel (H), insert 4 x cam dowels (#1) into the top hole of each pair of drill holes (shown by the arrows in the image), tighten with a screwdriver. Insert 4 x wooden dowels () into the lower hole on each pair of drill holes. Please ensure the dowels are pushed in as far as they will go. The Toy Box Drawer is now ready for use in the Toy Box Surround. 10

11 Assembly: Top Shelf Unit #1 STEP 2: Lay the shelf base panel (M) on a clean flat surface with the large circular drill holes facing up. Insert 4 x cam locks (#2) in the drill holes, with the arrows facing towards the smaller drill holes on the sides of the panels. #2 M L Hardware for Step 2: left 4x #2 Cam Locks Hardware for Step 1: 6x #1 Cam Dowels STEP 1: L right Lay both shelf side panels (L) on a clean flat surface and insert 3 x wooden dowels () in the drill holes of BOTH panels. Please ensure the dowels are pushed in as far as they will go. Insert 3 x cam dowels (#1) into the screw apertures of BOTH panels. Tighten with a screwdriver. STEP 3: Lay the shelf back panel (N) on a clean flat surface with the large circular drill holes facing up. Insert 2 x cam locks (#2) in the drill holes, with the arrows facing towards the smaller drill holes on the sides of the panel. Hardware for Step 3: N Ensure that each cam lock s arrow is pointing towards the drill hole on the side edge of the component. #2 6x Wooden Dowels 2x #2 Cam Locks 11

12 Assembly: Top Shelf Unit Please ensure that the 2x pilot holes to attach the anti-tip straps are on this side. M N M Secure by turning the two bottom cam locks (#2) clockwise. L left Tighten the cam lock (#2) by turning clockwise on the back of panel N. L left STEP 4: Place the left hand side panel (L)on a clean flat surface and position the base shelf panel (M) with the hardware facing toward you see image. Guide the base shelf panel (M) over the two sets of cam dowels and wooden dowels into the drill holes on the edge of the panel. When in position, push down firmly and secure by tightening the 2x cam locks (#2) by turning clockwise, at the point of connection between the two panels. STEP 5: Guide the shelf back panel (N) onto the cam lock and wooden dowel of side panel (L). When in position, push down firmly and tighten the cam lock (#2) by turning clockwise on the back of the shelf back panel (N). 12

13 Assembly: Top Shelf Unit right L N M Tighten the cam locks (#2) by turning clockwise on the back of panels N & M. STEP 6: Position the remaining shelf side panel (L) over the edges of base shelf panel (M) and shelf back panel (N) and guide the cam dowels and wooden dowels into the drill holes. When in position, push down firmly and tighten the cam lock (#2) on the back of panel N and the 2 x cam locks (#2) on the underside of panel M by turning clockwise to lock. The shelf unit is now ready for use. 13

14 Component Check List: Hardware for wardrobe Component Check List: Wardrobe O 1x Top (recessed groove at top) P 1x Base (lip at top & bottom) #1 12x Cam Dowels #2 45mmL 12x Cam Locks 14mmDia 16x Wooden Dowels #4 20mmL 2x Magnetic Door Catches Q 2x Side Panels (left & right) R Central Divider Panel #5 4x Round Head Screw #6 12mmL 2x Metal Plates #7 6x Door Hinge #8 28x Flat Head Screws 16mmL You will need (not supplied) #9 8x Shelf Pegs Philips Head Screwdriver 14

15 Component Check List: Wardrobe Assembly: Wardrobe S 2x Doors T 2x Back Panels #1 Q U 2x Shelves V 1x Pole STEP 1: W 2x Support Bracket Hardware for Step 1: 10x #1 Cam Dowels Lay the 2x side panels (Q) on a clean flat surface with the drill holes and groove facing up, in the position shown. Insert 5x wooden dowels () into the larger drill holes in BOTH side panels (Q) as shown above. Ensure they are pushed in as far as they will go. Insert 5x cam dowels (#1) into the drill holes next to the wooden dowels on BOTH side panels (Q), tighten with a screwdriver. 10x Wooden Dowels NB: Wooden dowels should fit snuggly and push in with your fingers. Do not use force or a hammer as the wood may split. 15

16 Assembly: Wardrobe #2 W #2 W O Ensure that each cam lock s arrow is pointing towards the drill hole on the side edge of the component. #2 P L2988 Northcote Wardrobe with Toy Box Base & Shelf Hardware for Step 2: 12x #2 Cam Locks 4x Wooden Dowels STEP 2: Take the top (O), base (P) and 2x support brackets (W) and place them on a clean flat surface with the large drill holes facing up. Insert 12x cam locks (#2) into the large drill holes. Ensure that each cam lock s arrow is pointing towards the drill hole on the side edge of the component. Insert 2x wooden dowels () into the smaller drill holes located on the front of top (O). Insert 2x wooden dowels () into the smaller drill holes located on the underside of base (P). 16

17 Assembly: Wardrobe #1 #8 #6 R S #4 #7 Hardware for Step 3: #5 #8 Hardware for Step 4: 2x #4 Magnetic Door Catch screw 13mmL 4x #5 Round Head Screws 2x #1 Cam Dowels 2x Wooden Dowels STEP 3: Position the magnetic door catches (#4) over the drill holes on either side of the central divider panel (R) as shown. Secure in place with 4x round head screws (#5). Insert 2x wooden dowels () into the larger drill holes on both sides of the central divider panel (R) as shown above. Ensure they are pushed in as far as they will go. Insert 2x cam dowels (#1) into the drill holes next to the wooden dowels on both sides of the panel, tighten with a screwdriver. STEP 4: Lay both of the door panels (S) on a clean flat surface with the small drill holes facing up. Using the drill holes, attach the metal plate (#6) to the top of EACH door using 2x flat head screws (#8) on each plate. Attach 3x hinges (#7) to EACH door into the recesses on the edges of the door panels, using 2x flat head screws (#8) for each hinge. Ensure the hinges are attached as per the position shown. 6x #7 Door Hinge 2x #6 Metal Plate 16x #8 Flat Head Screws 17

18 Assembly: Wardrobe When in position, turn the 2x cam locks (#2) on the unit top (A) clockwise to lock in place. O P Q left P Q left When in position, turn the 2x cam locks (#2) on the unit base (B) clockwise to lock in place. STEP 5: Position base (P) over the left-hand side panel (Q) as shown, so that the recessed grooves on each panel are aligned. Guide the base (P) over the cam dowels and wooden dowels onto the lower edge of the side panel (Q) and into the drill holes on the edge of the panel. When in position, push down firmly and secure by tightening 2x cam locks (#2) by turning clockwise, at the point of connection between the two panels. STEP 6: Position the top (O) over the shaped top edge of the side panel (Q) as shown, and so the recessed groove lines up on both panels. Guide the top (O) over the cam dowels and wooden dowels, into the drill holes on the edge of the panel. When in position, push down firmly and secure by tightening the 2x cam locks (#2) on top (O). 18

19 Assembly: Wardrobe When in position, turn the 1x cam lock (#2) on the bottom edge of support bracket (W) clockwise to lock in place. O W Q left P T STEP 7: Position 1x support bracket (W) over the left-hand side panel (Q) as shown (the cam bolts on the support bracket (W) will be facing away from the back of the part constructed unit. Guide the support bracket (W) over the cam dowel and wooden dowel, onto the side panel (Q) and into the drill holes on the edge of the support bracket (W). When in position, push down firmly and secure by tightening 1x cam lock (#2) by turning clockwise, at the point of connection between the two panels. STEP 8: Gently, slide 1x back panel (T) into the recessed groove of the top (O) and base (P), ensuring it is pushed all the way in to the groove on the side panel (Q). 19

20 Assembly: Wardrobe V O When in position, turn the 1x cam lock (#2) on the bottom edge of support bracket (W) clockwise to lock in place. W R W R P T #1 #2 Q left STEP 9: Place the central divider panel (R) between top (O) and base (P), maneuvering it so that the drill holes on the short edges of central divider panel (R) are guided over the wooden dowels on the inside faces of top (O) and base (P). At the same time the wooden dowel () and cam dowel (#1) on the underside of the central divider panel need to be inserted into the drill holes on the edge of the support bracket (W). Once firmly in place, turn the cam lock (#2) on the support bracket (W) clockwise until it locks. STEP 10: Position the remaining support bracket (W) over the central divider panel (R) as shown. Guide the support bracket (W) over the cam dowel and wooden dowel, the central divider panel (R) and into the drill holes on the edge of the support bracket (W). When in position, push down firmly and secure by tightening 1x cam lock (#2) by turning clockwise, at the point of connection between the two panels. Slide the pole (V) into the hole in the divider panel (R) until it reaches the hole in side panel (Q). 20

21 Assembly: Wardrobe O Q right O T P P When in position, turn the 6x remaining cam locks (#2) on the base, top and support bracket panels clockwise to lock in place. STEP 11: Gently, slide the remaining back panel (T) into the recessed groove of the top (O) and base (P), ensuring it is pushed all the way in to the groove on the central divider panel (R). STEP 12: Position the remaining right-side panel (Q) over the unit. Guide the cam dowels and wooden dowels on the side panel into the drill holes on the edges of the top (O), base (P) and support bracket (W). At the same time, guide the pole (V) into the hole in the side panel (Q). Once firmly in place, tighten the remaining cam locks on top (P), base (O) and support bracket (W) by turning clockwise. 21

22 Assembly: Wardrobe Hardware for Step 13: Hardware for Step 11: 8x #9 Shelf Pegs 12x #8 Flat Head Screws Q Q R Q Q #9 STEP 13: Using two people, carefully turn the unit up the right way. Insert the 8x shelf pegs (#9) into the drill holes on each side of the divider panel (R) and on the side panels (Q) at the required shelf height, remembering the drill holes in the back of the unit. NB: 4x shelf pegs (#9) are needed to secure each shelf into position. STEP 14: Hang the cupboard doors. (Please note, to attach the doors you may find it easier to position the unit on its side). Using 2x flat head screws (#8) for EACH of the hinges, secure the door to the inside of the unit. There are drill holes to guide you on the sides panels (Q). Once secured, repeat this step to secure the second door using 2x flat head screws (#8) for EACH hinge. 22

23 Assembly: Wardrobe U U STEP 15: Position the 2x shelf panels (U) over the shelf pegs (#9) and press down firmly so that they are securely in place. 23 Your unit is now ready to use. Please be aware that we advise that safety straps are used to secure this to the wall. For details on securing the unit to the wall see the anti-tip kit guidance included separately with this item. Copyright 2014 G.L.T.C. Ltd. All rights reserved. Great Little Trading Company and GLTC are registered trade marks of G.L.T.C. Limited.

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