AGILITY. ROTA WEB CLIMBER 3.3m PROD. CODE SIZE AGE RANGE F/ FALL HEIGHT HEAVIEST PART TOTAL WEIGHT ROTAWEB33. 8 TO mm 73kg 115kg

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1 AGILITY ROTA WEB CLIMBER.m PROD. CODE SIZE AGE RANGE F/ FALL HEIGHT HEAVIEST PART TOTAL WEIGHT Dia. m x.m High 8 TO 4 00mm 7kg 5kg SPECIFICATION Centre Upright: Made from 6" diameter aluminium tube to BS EN 755 Outer Tube: Made from diameter " O/D stainless steel tube grade 04 Lower Bearing: Bearings made from grade T00G Tufcot Net: Made from 6 mm reinforced polypropylene rope at 6 wires/strand Fixings: Anti-vandal and stainless steel/plated for weather protection Rope Fixings: Made from aluminium Weld: Copper free wire conforming to 90 AIB for mild steel. St. Stl. welds to BS EN 0- Finish: Low lead polyester powder paint to BS EN 7 part Caps and clamp fixings are produced from LM6M aluminium INSTALLATION INSTRUCTIONS Read instructions thoroughly before commencing installation of unit. Excavate foundations as shown in the foundation plan. Fit the two spragging irons into the mast and prop in foundation ensuring it is plumb and square (see Fig. ). 4 Backfill foundations with concrete. Concrete mix to be 4 parts gravel, parts sand, part cement. Amount of concrete required 0.5 cubic metres. 5 The foundation should be left to set for approximately seven days to achieve maximum strength prior to assembling the net onto the mast. 6 Remove the plastic protection from the top of the mast and place the bearing over the spigot (see Fig. ). 7 The bearing should be greased before final positioning of top cap. 8 If the installation is to be undertaken in wet or damp conditions, protect the bearing from the ingress of water and dry off the spigot. 9 Position bottom bearing base (the one with six holes) with the three off tapped holes facing downward over mast and fix onto three locating brackets with M8 x 6 pentagon button head screws (see Fig. ). 0 Lift the net assembly and stainless steel ring over the mast and insert the mast through the lower steel collar (see Fig. 4). Place the lower bearing - cover over the mast before lowering the net and locating the cap onto the bearing at the top of the mast (see Fig. 5). Gently lower the net assembly and the lower bearing - cover onto the lower bearing base. The net is now self-supporting (see Fig. 6). Secure the lower bearing cover onto the lower bearing base with two off M8 Safety Fasteners and M8 x 70 lg studs in positions (see Fig. 7). 4 Assemble M0 x 45 Hex Head Bolt, M0 nut and Wicksteed washers together screwing nut down to shoulder of the bolt. Secure top cap and top cap cover in position with top cap fixing plate and M0 x 45 hex head bolt assembly. The top cap cover (item 6) must be free to rotate on its own and not be locked in position. Insert top cap plug into top of top cap cover (see Fig. 8). Note Note ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE Page of 7

2 FOUNDATION DETAIL GROUND FIXED BARK FIXED BARK CONCRETE Page of 7

3 FIGURE SPRAGGING IRON FIXING FIGURE TOP BEARING FIXING FIGURE LOWER BEARING BASE FIX 5 9 Page of 7

4 FIGURE 4 NET FITTING - STAGE FIGURE 5 NET FITTING - STAGE 6 FIGURE 6 FITTED NET Page 4 of 7

5 FIGURE 8 FIGURE 7 LOWER BEARING - COVER FIX TOP CAP FIXING BOLT MUST NOT BE THREADED ALONG WHOLE LENGTH. TIGHTEN NUT UP TO SHOULDER OF BOLT FIGURE 9 TOP CAP FITTED FIXING DETAILS FOR MAINTENANCE BEARING BLOCK FIXING NOTE: Thrust bearings need to be fitted in the correct manner for them to operate correctly. 4. Inner bore ground surface (base part of bearing) to be placed on spigot first.. Cage then placed on top & open end must be facing upwards.. Top part of bearing to be fitted into bearing housing top cap prior to final assembly of bearing top housing. Page 5 of 7

6 ITEM QTY Parts List PART NUMBER DESCRIPTION Column Assembly Thrust Bearing - Ref. FAG NET, TOP CAP, OUTER RING & BASE COLLAR ASSY CAP ASSEMBLY UPPER BEARING BLOCK BOTTOM BEARING - BASE BOTTOM BEARING - COVER M8 Safety Fastener 76-5 M8 x 6 Pent Button Head 0-9 M8 x 70mm STUDDING SPRAGGING IRON 7-68 M8 x 0 C'SK SKT HD SCREW Top Cap Fixing Plate M0 Nut 7-00 ALUMINIUM CAP 5-59 Wicksteed Washer M0 x 45 Hex Head Bolt 6-00 Top Cap Plug Page 6 of 7

7 Maintenance & Inspection General The ROTAWEB -climber should be inspected and maintained in accordance with the recommendations as detailed in BS EN 76 part 7: Guidance on installation, inspection, maintenance and operation for Playground Equipment. If any part of the equipment is found to be unsafe during an inspection and that part cannot be repaired or replaced immediately, the equipment unit or the part(s) concerned should be secured against use. This may involve immobilisation or removal from site. IMPORTANT NOTE: THE FREQUENCY OF INSPECTION WILL VARY WITH THE TYPE OF EQUIPMENT OR MATERIALS USED AND OTHER FACTORS, E.G. HEAVY USE, LEVELS OF VANDALISM, COASTAL LOCATION, AIR POLLUTION, AGE OF EQUIPMENT ETC. Routine Visual Inspection A routine visual inspection enables the identification of obvious hazards that can result from vandalism, use or weather conditions, e.g. broken parts. A daily routine visual inspection is recommended especially for playground equipment that has heavy use and/or is subject to vandalism and should include the inspection of the following as a minimum:a) General equipment and surface cleanliness b) Equipment ground clearances are maintained c) Foundations not exposed, loose in the ground or cracked d) Parts not missing or damaged e) Surface finishes not damaged, rusting or deteriorating f) Connections and bolts are secure and tight, locknuts are in place g) Bearings are free running grease weekly or more frequently if necessary. (grease to be castrol mp grease speerol 5 or equivalent) h) Safety surface (if installed) not compacted, damaged or contaminated with sharp objects. COMPILED SB DATE: 0/08/07 REV ECN SIG. DATE: 0 5 SB minor minor DB MC 0/08/07 0/07/ /07/5 Page 7 of 7

8 DESPATCH LIST Sheet of Product: ROTAWEB CLIMBER.m Code No: Date of Issue: 0/08/007 Order No: Issue: B Item Unit Qty Description Part No. Checked Column Assembly * UPPER BEARING BLOCK * Top Cap Fixing Plate SPRAGGING IRON NET, TOP CAP, OUTER RING & BASE COLLAR ASSY TOP CAP COVER 7-00 ITEMS MARKED* FITTED BEFORE DESPATCH: Total No. of Items Picked By: Checked By: COMPILED REV 0 BY: SB ECN No DATE 0/08/007 9/0/00 DATE: 0/08/007 SIGN SB SB

9 FIXINGS LIST Sheet of Product: ROTAWEB CLIMBER.m Code No: Date of Issue: 0/08/007 Order No: Issue: B Item Unit Qty Description Part No. Checked Thrust Bearing - Ref. FAG BOTTOM BEARING - BASE BOTTOM BEARING - COVER M8 Safety Fastener M8 x 6 Pent Button Head Screw M8 x 70mm STUDDING M0 x 45 Hex Head Bolt M8 x 0 C"SK SKT HD SCREW * Wicksteed Washer M0 Nut Top Cap Plug 6-00 ITEMS MARKED* FITTED BEFORE DESPATCH: Total No. of Items Picked By: Checked By: COMPILED REV 0 BY: SB ECN No DATE 0/08/007 9/0/00 DATE: 0/08/007 SIGN SB SB