Installation Instructions

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1 Column & Beam Units with Debris Netting Installation Instructions Laminated Wood Systems, Inc. Seward, Nebraska LWS, INC. AVR-NET INSTALL

2 AVR Installation Notes 1 Safety The AVR Vault Reinforcement System must be installed by qualified personnel who have been trained in proper safety practices. It is the responsibility of the utility or contractor to implement proper work and safety methods. Laminated Wood Systems, Inc. is not responsible for daily work safety practices. ROADWAY 2. Vault Depth 25 COMPACT FILL The maximum post spacing and beam overhang are based on a minimum vault embedment depth of 25 inches as shown at right. Vault embedment of less than 25 inches will require an engineering review. Debris Netting VAULT CEILING PAGE 1

3 Step 1 Mount AVR-03-A welded brackets to top of the columns using two 5/8 x 8 hex bolts. The bottom ends of the columns may be cut in the field to fit the ceiling height if necessary. NOTES: AVR-03-A Welded Bracket (2) 5/8 x 8 Hex Bolts Support Column For installations requiring columns in quantities other than three, refer to the engineering drawings included in the hardware crate. Listed maximum span lengths are based on maintaining proper ventilation. 3-3 Max Beam Overhang 6-9 Maximum 6-9 Maximum 3-3 Max Beam Overhang Page 2

4 Step 2 Locate, plumb & temporarily support all support columns using temporary shoring. Support columns should be located as close to the center of the vault as possible. 6 to 8 Feet AVR-01W-ND 6 x 6-3/4 x 7-9 1/2 Wood Column Temporary Shoring (2 x 6 Cut to Length) 3 Hex Screws Variable Variable END VIEW Page 3

5 Step 3 Plumb & tie together support columns with temporary shoring. Edge of 4 x5 Access Opening (see note below) 6-9 Maximum 6-9 Maximum TOP VIEW NOTE: Beam may be offset within 12 inches and / or rotated as needed provided it does not impede the access opening. Page 4

6 Step 4 Attach plate AVR-03-B to the columns using one 5/8 x 8 hex bolt as shown in the illustration below below. Lift first support beams into place on top of columns and temporarily secure with 3 hex screws from the back through small holes in the center of the welded brackets AVR-03-A. Lift remaining beams into place as shown and rotate side plates into position and secure with 5/8 hex bolts. NOTE: Refer to material list in hardware crate for specific bracket and beam quantities. AVR-01W-A 3-1/8 x 15 x 8-0 or AVR-01W-A10 3-1/8 x 15 x 10-0 Wood Beams AVR-01W-A 3-1/8 x 15 x 8-0 or AVR-01W-A10 3-1/8 x 15 x 10-0 Wood Beams 5/8 x 8 Hex Bolt 3-3 Max AVR-03-B Side Plate 3-3 Max 6-9 Maximum 6-9 Maximum Attach AVR-03-B side plates as shown using one 5/8 x 8 hex bolt. After beams are in place the side plates are rotated into position and secured. SIDE VIEW Page 5

7 Step 5A 8-0 x 10-0 Vault Debris Netting Corner Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut Anchor to Vault Ceiling 6 x 8 Netting Vault Access Area 1/2 x 8 Hex Bolt & 1/2 Eyenut 8 Cable Tie (typ.) (6 Max Spacing) 4 x 4 Netting 5/16 Galvanized Shackle Steps 5A-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5A-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5A-3 Install galvanized anchors and eyenuts for 6 x 8 netting section 5A-4 Install 6 x 8 netting section, draping it over beam, securing it to the eyenuts with galvanized shackles Page 6

8 Step 5B 8-0 x 10-0 Vault Debris Netting Center Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut 4 x 4 Netting Anchor to Vault Ceiling 8 Cable Tie (6 max. spacing) 6 x 8 Netting (Folded) 1/2 x 8 Hex Bolt & 1/2 Eyenut 3 x 8 Netting 4-0 Vault Access Area Anchor to Vault Ceiling 5-0 5/16 Galvanized Shackle Steps 5B-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5B-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5B-3 Install galvanized anchors and eyenuts for 3 x 8 netting section 5B-4 Install 3 x 8 netting section, draping it over beam, securing it to the eyenuts with galvanized shackles and cable ties 5B-5 Install galvanized anchors and eyenuts for 6 x 8 netting section 5B-6 Install 8 x 10 netting section (folding it to make a 3 x 8 section), draping it over beam, securing it to the eyenuts with galvanized shackles and cable ties Page 7

9 Step 5C 8-0 x 14-0 Vault Debris Netting Corner Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut 8 x 10 Netting (folded) Anchor to Vault Ceiling Vault Access Area 1/2 x 8 Hex Bolt & 1/2 Eyenut 8 Cable Tie (typ.) (6 Max Spacing) 4 x 4 Netting 5/16 Galvanized Shackle Steps 5C-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5C-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5C-3 Install galvanized anchors and eyenuts for 8 x 10 netting section 5C-4 Install 8 x 10 netting section, draping it over beam, securing it to the eyenuts with galvanized shackles Page 8

10 Step 5D 8-0 x 14-0 Vault Debris Netting Center Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut Anchor to Vault Ceiling 8 x 10 Netting (Folded) 4 x 4 Netting 5 x 8 Netting Anchor to Vault Ceiling 4-0 1/2 x 8 Hex Bolt & 1/2 Eyenut Vault Access Area 5-0 5/16 Galvanized Shackle Steps 5D-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5D-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5D-3 Install galvanized anchors and eyenuts for 4 x 8 netting section 5D-4 Install 4 x 8 netting section, draping it over beam, securing it with cable clips 5D-5 Install galvanized anchors and eyenuts for 5 x 8 netting section 5D-6 Install 8 x 10 netting section (folding it to make a 4 x 8 section), draping it over beam, securing it to the eyenuts with galvanized shackles Page 9

11 Step 5E 8-0 x 18-0 Vault Debris Netting Corner Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut x 14 Netting (folded) Anchor to Vault Ceiling 4-0 Vault Access Area 1/2 x 8 Hex Bolt & 1/2 Eyenut 8 Cable Tie (typ.) (6 Max Spacing) 4 x 4 Netting 5/16 Galvanized Shackle Steps 5E-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5E-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5E-3 Install galvanized anchors and eyenuts for 8 x 14 netting section 5E-4 Install 8 x 14 (folded to 8 x 10 ) netting section, draping it over beam, securing it to the eyenuts with galvanized shackles Page 10

12 Step 5F 8-0 x 18-0 Vault Debris Netting Center Access Opening Application 2-0 (max) 5-1/2 Galvanized Wedge Anchor w/ Eyenut 8 Cable Ties (6 max. spacing) 4 x 4 Netting 8 x 14 Netting (Folded) 7 x 8 Netting Anchor to Vault Ceiling 4-0 1/2 x 8 Hex Bolt & 1/2 Eyenut Vault Access Area 5-0 5/16 Galvanized Shackle Steps 5F-1 Install galvanized anchors and eyenuts for 4 x 4 netting section 5F-2 Install 4 x 4 netting section securing it to the eyenuts with galvanized shackles 5F-3 Install galvanized anchors and eyenuts for 8 x 8 netting section 5F-4 Install 8 x 14 netting section (folding it to make a 8 x 8 section), draping it over beam, securing it with galvanized shackles and cable ties 5F-5 Install galvanized anchors and eyenuts for 7 x 8 netting section 5F-6 Install 7 x 8 netting section, draping it over beam, securing it to the eyenuts with galvanized shackles Page 11

13 Step 6 * Debris Netting Threaded Rod Assembly Upper Hex Nuts Lower Hex Nuts Using a wrench, rotate the upper hex nut (see diagram below) clockwise to raise the rod assembly against the support beams. Continue rotating both upper hex nuts until the support beam is firmly pressed against the vault ceiling. Hand tighten the remaining hex nuts against bottom of bracket to temporarily secure the rod assemblies. Upper hex nut used as locknut Upper hex nut used to raise AVR beam Lower hex nuts used as locknuts END VIEW * Any void in ceiling more than 1-1/2 wide, 5 wide, and 18 long shall have a field cut wood shim added in the center of the void. Page 12

14 Step 7 Field drill holes in the support beams and install 7/8 hex bolts to secure the support beams to the plates as shown. Field Drill 15/16 Diameter Holes 7/8 x 10 Hex Bolts 7/8 x 10 Hex Bolts SIDE VIEW Page 13

15 Step 8 VAULT CEILING Using a wrench, loosen nuts and lower Rod Assemblies as shown at right. Rod Assembly Step 9 Measure each gap between the beams and top of columns. Using the AVR-01W-B 4-1/2 x 6 x 6-0 Filler Block beam supplied with the AVR System, trim the 4-1/2 thickness to tightly fit this gap. Cut each section to a mimimum of 18 in length. Insert filler blocks into each gap. Gap between bottom of beam and top of column VAULT CEILING Support Beam Filler Block Step 10 Using a wrench, raise the rod assemblies tightly against the spacer blocks. Permanently secure the rod in place by tightening remaining hex nuts. VAULT CEILING Rod Assembly Page 14

16 Step 11 Drill 5/16 x 3 pilot holes in support beams. Attach angles to the support beam at the ceiling (see step 12 for placement). Attach angles to the base of the support columns at the floor. AVR-01-A Stainless Steel Angle 5/8 x 6 Stainless Steel Wedge Anchor (5/8 x 3-1/2 Pilot Holes in concrete) 5/8 x 8 Hex Bolt AVR-05-A Stainless Steel Angle AVR-01-A Stainless Steel Angle 5/8 x 6 Stainless Steel Wedge Anchor (5/8 x 3-1/2 Pilot Holes in concrete) 5/8 x 10 Hex Bolt 5/8 x 8 Hex Bolt END VIEW 5/8 x 10 Hex Bolt 5/8 x 8 Hex Bolt 5/8 x 6 Stainless Steel Wedge Anchor (5/8 x 3-1/2 Pilot Holes in concrete) Page 15

17 Step 12 Complete installation by removing temporary shoring and attaching safety caps to adjustable rods as shown below AVR-01-B Safety Cap SIDE VIEW Page 16

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