Mercedes Benz Paint Manuals

Transcription

1 Paint Manuals Mercedes Benz Cars Page 1 von / May 2016

2 Index 1. General Infmation 1.1. Health and Safety Infmations 1.2. Sanding and Cleaning 1.3. Explanation of Pictograms Repair Systems Overview of Repair Systems Warranty Repair Systems Passenger Cars 2.1. NPW 01 EC: flattable Surfacer 2.2. NPW 02 EC: flattable EP Primer Surfacer 2.3. NPW 03 EC: new e coated Spare Parts with self levelling Primer 2.4. NPW 04 EC: f Plastic Substrates Economic Repair Systems Passenger Cars 3.1. NPE 01 EC: with WOW Surfacer 3.2. NPE 02 EC: with WOW EP Primer Surfacer 3.3. NPE 03 EC: new e coated Spare Parts with self levelling Primer 3.4. NPE 04 EC: f Plastic Substrates Warranty Repair Systems f special Applications 4.1. NS 01 EC: Magno Designo Cols, Repair System f matt Finish 4.2. NS 02 EC: f Vehicles with heat sensitive Power Trains (max. 50 C) 4.3. NS 03 EC: Repair of 3 stage Cols ( Bright Cols) 4.4. NS 04 EC: Repair of Designo Titanium Alubeam MB NS 05 EC: Alloy Wheel Repair 5. Col Infmation 5.1. Col Code Infmation Mercedes Benz Passenger Cars 5.2. Col Fmula Mercedes Benz Passenger Cars 6. Contact 6.1. Hotline and Organization Technical data sheets and safety data on the products as well as further repair systems, see the following link: Mercedes Benz Cars [EC] Page 1 of / May 2016

3 PPG Health and Safety Infmation 1.1. Health and Safety Infmation Each execution of body wk and painting in the feground are the health and wk safety. Befe the start of the planned wk is to ensure in advance that the provisions of the health and safety at wk are known all people involved f the entire wk process, in which these were trained in it and assigned at. The respective country specific regulations concerning health and safety must be observed. Additional safety instructions f the processing and handling of the products listed here, see the safety data sheet under the following link: Safety Tips while wking The following items are general safety tips to keep in mind as collision center repair personnel go about their wk. These tips will help reduce the number of accidents that occur in the wkplace and maintain good personal health: - Keep the wk place clean and tidy and immediately clean up any spillage to prevent accidents. - Maintain good ventilation and protect all persons from the inhalation of dust, vapours and spray mists not just the individual perfming the operation. - Do not consume ste food and drink smoke in the wk place stage areas. - Protect skin with a barrier cream and wash off paint splashes with soap and water a specialised cleaner do not use solvents thinners. Wash hands thoughly befe eating drinking. - Wear suitable eye protection to prevent eye damage from splashes. - Read material safety data sheets (MSDS) and labels and follow the instructions carefully. - Use the protective clothing, masks, goggles and other safety equipment as recommended. General Precautions The following precautions should be observed at different stages of operations: Paint Mixing and Handling - The pouring and mixing of vehicle refinishing products should be carried out in a well ventilated area separate from the stage and application areas. - Used partially used containers should be securely relidded and returned to the stage area as soon as possible after use. - Isocyanate, peroxide, other activats should be incpated with their base products strictly in accdance with the instructions given in the products Technical Data Sheet. Application - Spraying must be confined to spray booths enclosures fitted with mechanical exhaust ventilation. - Spray booths and similar enclosures should be designed, installed and maintained to provide sufficient air flow velocity to prevent any vapours spray mists escaping into the general atmosphere of the wkroom the operat s breathing zone. Exhaust ventilation should be designed in such a way that vapours and spray mists are conducted away to a safe place in the open air without the possibility of re entry into any buildings. - Booths should be constructed of fire resisting materials and fitted with either replaceable dry filters a water wash system to prevent the discharge of residues into the general atmosphere. General Infmation Page 1 of / May 2016

4 PPG Health and Safety Infmation - The mechanical exhaust ventilation systems should be kept running f a sht period after spraying has stopped to ensure the complete removal of vapours and spray mists. Housekeeping - High standards of housekeeping are the basis of creating and maintaining a safe and healthy wking environment. Strict attention to good housekeeping is therefe essential. - The accumulation of spray deposits on booths, and accumulation on fans should be prevented by regular cleaning and removal. - Sweeping scrapings should be placed immediately in metal receptacles with suitable covers, and removed without delay to a safe place outside the buildings. - Stage and wking areas should be kept tidy with gangways and exits clearly identified and unobstructed. Health Risks The main potential risks to health arising from vehicle refinishing products are: - Inhalation of solvent vapours which in excess may lead to dizziness, nausea, mental confusion and in extreme cases loss of consciousness. Irritation to the respiraty system and internal damage may also occur. - Inhalation of dusts and spray mists may also lead to irritation of the respiraty system. - Contact with skin may cause irritation and, with certain products, eye damage. - Accidental ingestion may cause irritation of the mouth, throat and digestive tract resulting in vomiting and abdominal pain. Significant absption may cause drowsiness loss of consciousness. Health Precautions Precautions to be observed to control and minimize these risks should include the following: - High standards of housekeeping. - High standards of personal hygiene, e.g. operats should wash their hands befe eating, drinking, using the toilet. - Operats should be protected against the inhalation of dusts, vapours and spray mists at all stages in the process by the provision of good standards of general ventilation, where necessary to keep atmospheric concentrations below dangerous levels. Local exhaust ventilation should be provided at all points where emissions to the wkroom atmosphere may occur. - Splashes of paint on the skin should be removed promptly with soap and water. If necessary a specialised skin cleansing material should be used. Solvents and thinners should not be used f skin cleaning. - A suitable barrier cream may help to protect exposed areas of skin. - Where there is a risk of splashes in the eyes, suitable eye protection appropriate to the process must be wn. - Accidental ingestion should be avoided by the prohibition of eating, drinking, and smoking in all wking areas. Food and drink should not be brought into, sted prepared in wk rooms and stage areas. General Infmation Page 2 of / May 2016

5 1.2. Sanding and Cleaning Pre Cleaning: Steel: Remove rust by sandblasting, wire brush coarse sanding paper (P16 to P80) to achieve a bare substrate. F rust through areas tinning is recommended. In case of larger damaged areas it might be necessary to weld in a new sheet to replace the whole part. Remove any remains like scale from welding, tinning any parting compounds and fluxing agents thoughly. To avoid contact crosion do not sand bare steel and aluminium substrates at the same time with the same grinding machine and the same sandpaper. Aluminium alloys: These metals have the property of reacting with oxygen very quickly. There is the risk of fire and explosion caused by machining (sanding) of these components. Extremly high precautionary measures must be taken when processing aluminium. To avoid contact crosion, do not sand bare steel and aluminium at the same time using the same sanding disc / paper. To avoid contact crosion do not sand bare steel and aluminium substrates at the same time with the same grinding machine and the same sandpaper. Magnesium alloys: It is recommended not to sand any Magnesium alloys! Cleaning: Clean any old paint (OE finish) thoughly with water first to remove any water soluble dirt. Clean with a suitable cleaner. Metal Substrates: D837 (DX330) Spirit Wipe: mild blend of solvents f removing light contamination D845 (DX310) High Strength Degreaser: is a strong blend of solvents, specifically designed to remove dirt, grease and other contaminants from bare metal as part of the preparation process D8401 Waterbne low VOC Cleaner: is a waterbne pre cleaner, suitable f use as an in process cleaner. Plastic Substrates: D846 (DX103) Antistatic Agent f Plastics: specially designed alcoholic blend of solvents fmulated to treat plastic surfaces without damaging them and to prevent the build up of static, ensuring a dust free finish. D8434 Plastic Substrate Cleaner: detergent cleaner f removing all types of contaminants (e.g. mould release agents and traffic film) as a step in the preparaty process to ensure excellent adhesion of subsequent coatings. Dry Sanding: Basically all grinding wk is dry grinding process! Do not wet sand! Use the following paper grades depending on the substrate. Start with the coarsest grade and carry on down to the finest grade. Fleeces and pads are especially recommended f edges and bders. Use a guide coat f best results: Steel P120 P220, 3M Scotch Brite pad red, 3M Soft Pad superfine Galvanized Steel P320 P400, 3M Scotch Brite pad grey, 3M Soft Pad ultrafine Tinned Steel P120 P220 Aluminium P150 P220, 3M Scotch Brite pad red, 3M Soft Pad superfine E Coat (spare parts) P280 P400, 3M Scotch Brite pad grey, 3M Soft Pad ultrafine (faultless E Coat requires only cleaning) OE Finish / Repair Coatings P240 P500, 3M Scotch Brite pad red, 3M Soft Pad superfine Putty / Filler Coarse sanding: P120 P150, fine sanding: P240 P320 Spray Polyester Coarse sanding: P150, fine sanding: P240 P320 Primer Surfacer P320 P400, 3M Soft Pad ultrafine Surfacer P320 P500, 3M Soft Pad ultrafine Topcoat (blending areas) P800 P1500, 3M Soft Pad ultrafine, 3M Scotch Brite pad extrafine Clearcoat (blending areas) P800 P1500, 3M Soft Pad ultrafine, 3M Scotch Brite pad extrafine General Infmation Page 1 of / May 2016

6 1.3. Explanation of Pictograms Pretreatment Cleaning Apply Cleaner Wipe off Cleaner Product Preparation Mixing ratio 2 components Mixing ratio 2 components 1:1 Mixing ratio 3 components Use mixing stick Add hardener / activat Add additive Product Properties Pot life Application viscosity Application Gravity feed spray gun Gravity feed spray gun, HVLP Suction feed spray gun Underseal spray gun Spray passes gravity feed Spray passes gravity feed, HVLP Spray passes suction feed Filler / stopper application Brush application Roller application Aerosol application Airless application Airmix application Drying Flash off time Air drying Fced drying Drying time Drying time, infrared Drying time, UV Re coat General Infmation Page 1 of / May 2016

7 Explanation of Pictograms Sanding, Flatting and Polishing De nibbing Sanding by hand, dry Sanding by hand, wet Orbital sander, dry (compressed air) Orbital sander, wet (compressed air) Flat bed sander, dry Flat bed sander, wet Polishing Product Infmation See product datasheet VOC infmation Attention / special notes Product Sting Ste free from frost Ste in a cool place Protect from humidity Shelf life Close tin Miscellaneous Stirring Stirring on mixing machine Check col Use gloves Use fresh air mask Wear goggles safety glasses Check f variants VOC compliant Vehicle Repair Systems Passenger cars Vans Buses Trucks Light trucks Heavy duty trucks General Infmation Page 2 of / May 2016

8 2.1. Warranty Paint Repair System N PW 02 EC Warranty Paint Repair System with flattable Surfacer, VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Primer Deltron D831 Deltron D831 Deltron D831 Surfacer Waterbne Basecoat(s) Clearcoat(s) Deltron Greymatic HS Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Deltron Greymatic HS Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Deltron Greymatic HS Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Deltron Greymatic HS Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 (RLD239V) over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR shrt.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Deltron D831 Universel 1:1 with D832 / D833 (0,2 D866 if necessary) 8 hours 16 1,6 1,8 mm 2 3 coats (15 20 µm) 5 min. between coats min min. with PPG 2K Primers RLD10V Deltron Greymatic HS 6:1:1 with D897 and D min ,6 1,8 mm 2 3 coats ( µm) 10 min. between 10 min. 30 min. (60 C) P400 P500 RLD193V RLD254V Mercedes Benz Cars [EC] Page 1 of / May 2016

9 Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8105 CeramiClear 2:1 with D hour ,3 1,4 mm 1,5 (45 60 µm) 10 min. between 10 min. 30 min. (60 C) 15 min. RLD170V Deltron D8122 CeramiClear 3:1:0,5 with D897 and D807 1 hour ,3 1,6 mm 10 min. between 5 10 min min. 15 min. RLD195V Deltron D8138 UHS Premium Clearcoat (HS Hardener) 3:1:0,4 with D897 and D807 up to 90 min. 1,3 1,4 mm 5 7 min. between 0 5 min min. RLD237V Deltron D8171 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 20 min. RLD259V Deltron D8172 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8719/20 up to 75 min.. 1,3 1,5 mm 0 3 min. between 0 5 min. 30 min. RLD264V Mercedes Benz Cars [EC] Page 2 of / May 2016

10 Deltron D8173 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 25 min. RLD285V Mercedes Benz Cars [EC] Page 3 of / May 2016

11 2.2. Warranty Paint Repair System N PW 02 EC Warranty Paint Repair System with flattable EP Primer Surfacer, VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Surfacer EP Primer with Surfacer Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron Greymatic HS Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron Greymatic HS Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron Greymatic HS Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron Greymatic HS Topcoat(s) Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Waterbne Basecoat(s) Clearcoat(s) Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Perfmance Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 (RLD239V) over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR shrt.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Deltron D8012 WB EP Surfacer (sandable) 8:1:1 with D8212 / T494 (T495) 1,5 hours ,6 1,8 mm 2 3 coats ( µm) 5 10 min. between 5 10 min. 30 min. (60 C) P400 P500 RLD239V Mercedes Benz Cars [EC] Page 1 of / May 2016

12 Deltron D8012 WB EP Primer 8:1:2 3 with D8212 / T494 (T495) 1,5 2 hours ,3 1,4 mm 1 (15 20 µm) min. between coats Dustfree: 20 min. Through dry: 25 min. (60 C) P360 P500 Edges: P1200 RLD239V Delfleet F3990/F3991/F3974 EP Primer Surfacer 4:1:1,5 with F3296 / F hours ,4 1,8 mm (50 75 µm) min. between min. befe baking Dustfree: 20 min. Through dry: 60 min. (60 C) P320 P400 RLD197V followed by Deltron Greymatic HS 6:1:1 with D897 and D min ,6 1,8 mm 2 3 coats ( µm) 10 min. between 10 min. 30 min. (60 C) P400 P500 RLD193V RLD254V Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8105 CeramiClear 2:1 with D hour ,3 1,4 mm 1,5 (45 60 µm) 10 min. between 10 min. 30 min. (60 C) 15 min. RLD170V Or Mercedes Benz Cars [EC] Page 2 of / May 2016

13 Deltron D8122 CeramiClear 3:1:0,5 with D897 and D807 1 hour ,3 1,6 mm 10 min. between 5 10 min min. 15 min. RLD195V Deltron D8138 UHS Premium Clearcoat UHS: 2:1:0,3 with D8217 and D807/D8718 HS: 3:1:0,4 with D897 and D807 up to 90 min. up to 90 min. 1,3 1,6 mm 1,3 1,4 mm Note: do not use D8138 with UHS hardeners f the repair of scratch resistant finishes. 10 min. between 5 10 min. 5 7 min. between 0 5 min min min. RLD236V RLD237V Deltron D8171 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 20 min. RLD259V Deltron D8172 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8719/20 up to 75 min.. 1,3 1,5 mm 0 3 min. between 0 5 min. 30 min. RLD264V Deltron D8173 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 25 min. RLD285V Mercedes Benz Cars [EC] Page 3 of / May 2016

14 2.3. Warranty Paint Repair System N PW 03 EC Warranty Paint Repair System f new e coated spare parts with DP4000 primer (scuffing mode), VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Primer Deltron D831 (rub through) Primer Surfacer Deltron D8012 (rub through) Surfacer Deltron DP4000 Topcoat(s) Deltron UHS Progress Waterbne Basecoat(s) Perfmance Clearcoat(s) Deltron D8105 Deltron D8122 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Note: faultless e coat requires only cleaning in some few cases light scuffing. Extensive sanding through the e coat has to be avoided to maintain the excellent crosion protection of the e coat. Rub through areas in the e coat (from removed dirt inclusion fault locations) need to be primed with D8012 D831 pri to the application of DP4000. Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Deltron DP4000 2K Primer (Scuffing Mode) 2:1:0,5 with D8238 and D807/66, D8718 (Use slowest hardener / thinner option f Gas IR) Use D8012 (RLD239V) D831 (RLD10V) f rub through areas 1 hour ,2 1,3 mm 1 (25 35 µm) over night 1x Envirobase ExpressDry Cycle (6 8 min.) Bake (60 C): 30 min. IR sht / med.: 5 min. flash off, 10 min. cure Gas IR: 50 cm, 110 C Light scuffing with fine pad RLD249V Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Mercedes Benz Cars [EC] Page 1 of / May 2016

15 Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8105 CeramiClear 2:1 with D hour ,3 1,4 mm 1,5 (45 60 µm) 10 min. between 10 min. 30 min. (60 C) 15 min. RLD170V Deltron D8122 CeramiClear 3:1:0,5 with D897 and D807 1 hour ,3 1,6 mm 10 min. between 5 10 min min. 15 min. RLD195V Deltron D8138 UHS Premium Clearcoat UHS: 2:1:0,3 with D8217 and D807/D8718 HS: 3:1:0,4 with D897 and D807 up to 90 min. up to 90 min. 1,3 1,6 mm 1,3 1,4 mm Note: do not use D8138 with UHS hardeners f the repair of scratch resistant finishes. 10 min. between 5 10 min. 5 7 min. between 0 5 min min min. RLD236V RLD237V Deltron D8171 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 20 min. RLD259V Deltron D8172 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8719/20 up to 75 min.. 1,3 1,5 mm 0 3 min. between 0 5 min. 30 min. RLD264V Mercedes Benz Cars [EC] Page 2 of / May 2016

16 Deltron D8173 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 25 min. RLD285V Mercedes Benz Cars [EC] Page 3 of / May 2016

17 2.4. Warranty Plastic Repair System N PLW 04 EC Warranty Repair system with flattable surfacer, f plastic substrates, VOC compliant (EC legislation) VOC compliant Cleaning / Sanding Preprimed (Spare Parts) Deltron D8434 Deltron D846 Substrates Plastic with Defects Deltron D8434 Deltron D846 Stopper / Filler Iviplast 66 Primer Deltron D820 Deltron D8420 Surfacer Deltron D821 Deltron D821 Topcoat(s) Deltron UHS Progress Deltron UHS Progress Waterbne Basecoat(s) Clearcoat(s) Envirobase High Perfmance Deltron D8115 / D8117 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 Envirobase High Perfmance Deltron D8115 / D8117 Deltron D8138 Deltron D8171 Deltron D8172 Deltron D8173 1) Please refer to the chapter "Repair of Plastic Parts" to find me details about the repairing of plastic parts with the approved MB Plastic Repair Kit. The following Plastic Types can be repaired with this Repair System: ABS ASA PA PA6 PA GF15 PA6 MD30 PA6 GF20 M20 PA/PPE PA/PPO PBT PBTP PBT GF PC PC/ABS PC/PBT PC/PPO PPA PP/EPDM PPO PRIM PRIM GF20 PS PUR/RIM GF20 PUR GF PUR, soft RIM TPO General Infmation on Cleaning: Notes: The key to successful painting of plastic substrates is though preparation. Inadequate cleaning is especially likely to cause adhesion failure when a plastic substrate is involved. Wash all surfaces with soap and water If the surface of the plastic substrate appears inconsistant, it is recommended that the part be flamed prestoved f 30 minutes at 60 C. This will drive any residual release agents to the surface f easier removal during the cleaning process. Clean the plastic surface carefully and thoughly with D8434 Plastic Substrate Cleaner. Clean each section individually wiping on D8434 with a clean cloth and removing it another clean dry cloth. F textured other uneven surfaces, the use of a fine nylon brush (such as a nailbrush) is recommended. Use D846 DX103 Antistatic Agent f Plastics to prevent the build up of static, ensuring a dust free finish. RLD241V This repair system PLW02 can be used if one of the plastic types has been repaired with one of the Mercedes Benz approved plastic repair kits (SI98.20 Z 0002A bzw. SI98.20 N 0001A). It is strongly recommended not to steam clean the paint finish within 6 weeks after application and drying. After that time keep a minimum distance of 30 cm between the jet nozzle and the paint surface. It may be necessary to flexibilize the clearcoat / topcoat with D814 (not f D8105 D8122). Plastic parts are not iginally painted with a scratch resistant clearcoat like CeramiClear. In the case that both metal and plastic body parts on one car need to be repaired, it is recommended due to efficiency reasons to repaint the plastic parts also with CeramiClear. Please refer to the Mercedes Benz Service Infmation SI98.00 P 0013A. Mercedes Benz [EC] Page 1 of / May 2016

18 Deltron D8434 Plastic Substrate Cleaner See Sanding and Cleaning 1:1 1:2 with water Scuff with Scotch Brite Grey Ultrafine Rinse with clean water, allow to dry RLD241V Deltron D846 DX103 Cleaner / Antistatic Agent f Plastics See Sanding and Cleaning Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth Antistatic agent: apply to part Antistatic agent: leave to evapate RLD241V Iviplast 66 See Sanding and Cleaning SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader Do not use IR! P80 P120 P240 Only dry sanding! 60 min. with PPG 2K Plastic Primers RLD185V Deltron D820 / D8420 Plastic Primer D820: ready f use D8420: aerosol can, ready f use D820: 1,3 1,6 mm 1 (3 7 µm) D820: 30 min. D8420: 20 min. PPG Topcoats 2K Primers (flex if appropriate) RLD165V Deltron D821 HS Antichip Primer Untinted: 5:1:1 Tinted (UHS): 3:1:1:1 with D897 and D hours ,4 1,6 mm 2 3 coats ( µm) min. between 15 min min. (60 C) P400 RLD104V RLD253V Mercedes Benz [EC] Page 2 of / May 2016

19 Passenger Cars Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8115 / D8117 Mixture 3:1:1,5 with D8239 and D hrs. 15 Gloss Adjustment Deltron D8115 / D8117 1,2 1,4 mm + control coat (45 55 µm) min. between cts., min. Flash off until matt min min. Do not polish matt finish! RLD265 D8115 (Matt): D8117 (Semi Gloss) To adjust the right gloss level: See mix ratios at TDS RLD265 Deltron D8138 UHS Premium Clearcoat UHS: 2:1:0,3 with D8217 and D807/D8718 HS: 3:1:0,4 with D897 and D807 up to 90 min. up to 90 min. 1,3 1,6 mm 1,3 1,4 mm 10 min. between 5 10 min. 5 7 min. between 0 5 min min min. RLD236V RLD237V Mercedes Benz [EC] Page 3 of / May 2016

20 Deltron D8171 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 20 min. RLD259V Deltron D8172 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8719/20 up to 75 min.. 1,3 1,5 mm 0 3 min. between 0 5 min. 30 min. RLD264V Deltron D8173 Premium UHS Clearcoat 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 25 min. RLD285V Mercedes Benz [EC] Page 4 of / May 2016

21 Trucks and Buses Delfleet UHS F3113. Check col to adjacent parts 3:1:0,5 with F3278 and F hour ,4 1,8 mm 1,5 coats (50 70 µm) No flash off between min min. (60 C) RLD246V RLD240V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8115 / D8117 Mixture 3:1:1,5 with D8239 and D hrs. 15 Gloss Adjustment Deltron D8115 / D8117 1,2 1,4 mm + control coat (45 55 µm) min. between cts., min min min. Do not polish matt finish! RLD265 D8115 (Matt): D8117 (Semi Gloss) To adjust the right gloss level: See mix ratios at TDS RLD265 Delfleet F3460 UHS Clearcoat 3,5:1 with F min ,4 1,8 mm 1,5 (50 75 µm) min. between 5 10 min. 40 min. 15 min. RLD207V Mercedes Benz [EC] Page 5 of / May 2016

22 3.1. Economic Paint Repair System PE 01 EC Economic Paint Repair System f older cars with WOW Surfacer, VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Primer Deltron D831 Deltron D831 Deltron D831 Surfacer Waterbne Basecoat(s) Clearcoat(s) Deltron Greymatic HS (WOW) Perfmance Deltron D8135 Deltron D8141 Deltron Greymatic HS (WOW) Perfmance Deltron D8135 Deltron D8141 Deltron Greymatic HS (WOW) Perfmance Deltron D8135 Deltron D8141 Deltron Greymatic HS (WOW) Perfmance Deltron D8135 Deltron D8141 Perfmance Deltron D8135 Deltron D8141 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 (RLD239V) over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR shrt.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Deltron D831 Universel 1:1 with D832 / D833 (0,2 D866 if necessary) 8 hours 16 1,6 1,8 mm 2 3 coats (15 20 µm) 5 min. between coats min min. with PPG 2K Primers RLD10V Deltron Greymatic HS (WOW) 6:1:1,5 with D897 and D min ,6 1,8 mm 1 (50 80 µm) 10 min. between coats min. P400 P500 after baking min. (60 C) RLD193V RLD254V Mercedes Benz Cars [EC] Page 1 of / May 2016

23 Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8135 UHS Rapid Clearcoat 3:1:0,6 with D8217 and D807/D8718 up to 50 min. 1,2 1,4 mm 5 7 min. between 0 5 min min. RLD212V Deltron D8141 UHS Premium Clearcoat 3:1:0,5 with D8218 and D807/12 up to 2 hrs. 1,3 1,4 mm 5 7 min. between 0 5 min. 35 min. RLD204V RLD226V Mercedes Benz Cars [EC] Page 2 of / May 2016

24 3.2. Economic Paint Repair System N PE 02 EC Economic Paint Repair System f older cars with WOW EP Primer Surfacer, VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Primer Surfacer Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Deltron D8012 Delfleet F3990 Topcoat(s) Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Deltron UHS Progress Waterbne Basecoat(s) Clearcoat(s) Perfmance Deltron D8135 Deltron D8141 Perfmance Deltron D8135 Deltron D8141 Perfmance Deltron D8135 Deltron D8141 Perfmance Deltron D8135 Deltron D8141 Perfmance Deltron D8135 Deltron D8141 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 (RLD239V) over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR shrt.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Deltron D8012 WB EP Primer 8:1:3 with D8212 / T494 (T495) 1,5 2 hours ,3 mm 1 (15 30 µm) 10 min. between coats Dustfree: 20 min. Through dry: 25 min. (60 C) Overcoat when matt with 2K Primers topcoats RLD239V Delfleet F3990/F3991/F3974 EP Primer Surfacer 4:1:1,5 with F3296 / F hours ,4 1,8 mm (50 75 µm) min. between min. befe baking Dustfree: 20 min. Through dry: 60 min. (60 C) P320 P400 RLD197V Mercedes Benz Cars [EC] Page 1 of / May 2016

25 Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8135 UHS Rapid Clearcoat 3:1:0,6 with D8217 and D807/D8718 up to 50 min. 1,2 1,4 mm 5 7 min. between 0 5 min min. RLD212V Deltron D8141 UHS Premium Clearcoat 3:1:0,5 with D8218 and D807/12 up to 2 hrs. 1,3 1,4 mm 5 7 min. between 0 5 min. 35 min. RLD204V RLD226V Mercedes Benz Cars [EC] Page 2 of / May 2016

26 3.3. Economic Paint Repair System N PE 03 EC Economic Paint Repair System f new e coated spare parts with DP 4000 primer, VOC compliant (EC legislation) Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Primer Deltron D831 (rub through) Primer Surfacer Deltron D8012 (rub through) Surfacer Deltron DP4000 Topcoat(s) Deltron UHS Progress Waterbne Basecoat(s) Perfmance Clearcoat(s) Deltron D8135 Deltron D8141 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Deltron DP4000 2K Primer 2:1:0,5 with D8238/9 and D807/12/66, D8718/9 Use D8012 (RLD239V) D831 (RLD10V) f rub throughs 1 hour ,2 1,3 mm 1 (25 35 µm) 15 min. befe topcoat 15 min. up to 5 days without sanding P400 P500 after baking 30 min. (60 C) RLD249V Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Mercedes Benz Cars [EC] Page 1 of / May 2016

27 Deltron D8135 UHS Rapid Clearcoat 3:1:0,6 with D8217 and D807/D8718 up to 50 min. 1,2 1,4 mm 5 7 min. between 0 5 min min. RLD212V Deltron D8141 UHS Premium Clearcoat 3:1:0,5 with D8218 and D807/12 up to 2 hrs. 1,3 1,4 mm 5 7 min. between 0 5 min. 35 min. RLD204V RLD226V Mercedes Benz Cars [EC] Page 2 of / May 2016

28 3.4. Economic Plastic Repair System N PE 04 EC Economic Repair system with flattable surfacer, f plastic substrates, VOC compliant (EC legislation) VOC compliant Cleaning / Sanding Preprimed (Spare Parts) Deltron D8434 Deltron D846 Substrates Plastic with Defects Deltron D8434 Deltron D846 Stopper / Filler Iviplast 66 Primer Deltron D820 Deltron D8420 Surfacer Deltron D821 Deltron D821 Topcoat(s) Deltron UHS Progress Deltron UHS Progress Waterbne Basecoat(s) Clearcoat(s) Envirobase High Perfmance Deltron D8115 / D8117 Deltron D8135 Deltron D8141 Envirobase High Perfmance Deltron D8115 / D8117 Deltron D8135 Deltron D8141 1) Please refer to the chapter "Repair of Plastic Parts" to find me details about the repairing of plastic parts with the approved MB Plastic Repair Kit. The following Plastic Types can be repaired with this Repair System: ABS ASA PA PA6 PA GF15 PA6 MD30 PA6 GF20 M20 PA/PPE PA/PPO PBT PBTP PBT GF PC PC/ABS PC/PBT PC/PPO PPA PP/EPDM PPO PRIM PRIM GF20 PS PUR/RIM GF20 PUR GF PUR, soft RIM TPO General Infmation on Cleaning: Notes: The key to successful painting of plastic substrates is though preparation. Inadequate cleaning is especially likely to cause adhesion failure when a plastic substrate is involved. Wash all surfaces with soap and water If the surface of the plastic substrate appears inconsistant, it is recommended that the part be flamed prestoved f 30 minutes at 60 C. This will drive any residual release agents to the surface f easier removal during the cleaning process. Clean the plastic surface carefully and thoughly with D8434 Plastic Substrate Cleaner. Clean each section individually wiping on D8434 with a clean cloth and removing it another clean dry cloth. F textured other uneven surfaces, the use of a fine nylon brush (such as a nailbrush) is recommended. Use D846 DX103 Antistatic Agent f Plastics to prevent the build up of static, ensuring a dust free finish. RLD241V This repair system PLW02 can be used if one of the plastic types has been repaired with one of the Mercedes Benz approved plastic repair kits (SI98.20 Z 0002A bzw. SI98.20 N 0001A). It is strongly recommended not to steam clean the paint finish within 6 weeks after application and drying. After that time keep a minimum distance of 30 cm between the jet nozzle and the paint surface. It may be necessary to flexibilize the clearcoat / topcoat with D814 (not f D8105 D8122). Plastic parts are not iginally painted with a scratch resistant clearcoat like CeramiClear. In the case that both metal and plastic body parts on one car need to be repaired, it is recommended due to efficiency reasons to repaint the plastic parts also with CeramiClear. Please refer to the Mercedes Benz Service Infmation SI98.00 P 0013A. Mercedes Benz [EC] Page 1 of / May 2016

29 Deltron D8434 Plastic Substrate Cleaner See Sanding and Cleaning 1:1 1:2 with water Scuff with Scotch Brite Grey Ultrafine Rinse with clean water, allow to dry RLD241V Deltron D846 DX103 Cleaner / Antistatic Agent f Plastics See Sanding and Cleaning Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth Antistatic agent: apply to part Antistatic agent: leave to evapate RLD241V Iviplast 66 See Sanding and Cleaning SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader Do not use IR! P80 P120 P240 Only dry sanding! 60 min. with PPG 2K Plastic Primers RLD185V Deltron D820 / D8420 Plastic Primer D820: ready f use D8420: aerosol can, ready f use D820: 1,3 1,6 mm 1 (3 7 µm) D820: 30 min. D8420: 20 min. PPG Topcoats 2K Primers (flex if appropriate) RLD165V Deltron D821 HS Antichip Primer Untinted: 5:1:1 Tinted (UHS): 3:1:1:1 with D897 and D hours ,4 1,6 mm 2 3 coats ( µm) min. between 15 min min. (60 C) P400 RLD104V RLD253V Mercedes Benz [EC] Page 2 of / May 2016

30 Passenger Cars Deltron UHS Progress. Check col to adjacent parts 2:1:0,6 with D8218 and D8701/2 max. 2 hours ,3 1,6 mm 5 min. between coats min. depending on hardener RLD200V RLD230V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8115 / D8117 Mixture 3:1:1,5 with D8239 and D hrs. 15 Gloss Adjustment Deltron D8115 / D8117 1,2 1,4 mm + control coat (45 55 µm) min. between cts., min. Flash off until matt min min. Do not polish matt finish! RLD265 D8115 (Matt): D8117 (Semi Gloss) To adjust the right gloss level: See mix ratios at TDS RLD265 Deltron D8135 UHS Rapid Clearcoat 3:1:0,6 with D8217 and D807/D8718 up to 50 min. 1,2 1,4 mm 5 7 min. between 0 5 min min. RLD212V Deltron D8141 UHS Premium Clearcoat 3:1:0,5 with D8218 and D807/12 up to 2 hrs. 1,3 1,4 mm 5 7 min. between 0 5 min. 35 min. RLD204V RLD226V Mercedes Benz [EC] Page 3 of / May 2016

31 4.1. Special Paint Repair System N S 01 EC Designo Magno Colours: Warranty repair system and process f matt finish, VOC compliant (EC legislation) Substrates E coat Bare Steel Galvanized Steel Aluminium VOC compliant (Spare Parts) OE Finish Cleaning / Sanding Deltron D837 Deltron D837 Deltron D837 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Primer Deltron D831 Deltron D831 Deltron D831 Surfacer Waterbne Basecoat(s) Clearcoat(s) Clearcoat(s) f Matt Dual Clearcoat System* Deltron Greymatic HS Deltron Greymatic HS Deltron Greymatic HS Deltron Greymatic HS DP4000 2K Primer DP4000 2K Primer DP4000 2K Primer DP4000 2K Primer DP4000 2K Primer Perfmance Blend of Deltron D8115/D8117 DeltronD8135 Blend of Deltron D8115/D8117 Perfmance Blend of Deltron D8115/D8117 DeltronD8135 Blend of Deltron D8115/D8117 Perfmance Blend of Deltron D8115/D8117 DeltronD8135 Blend of Deltron D8115/D8117 Perfmance Blend of Deltron D8115/D8117 DeltronD8135 Blend of Deltron D8115/D8117 Perfmance Blend of Deltron D8115/D8117 DeltronD8135 Blend of Deltron D8115/D8117 Note It is essential to apply colour panels to check gloss level and colour achieved in the specific bodyshop environment pri to repairing the specific vehicle. Test panels MUST be produced using the intended hardener/thinner/ratio/spraygun combination to check f colour and gloss level against the vehicle to repair. When choosing the col panel f gloss level, it is best to choose something slightly higher in gloss rather than lower Deltron D837 DX330 Spirit Wipe See Sanding and Cleaning Use D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63 Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR shrt.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Mercedes Benz Cars [EC] Page 1 of / May 2016

32 Deltron D831 Universel 1:1 with D832 / D833 (0,2 D866 if necessary) 8 hours 16 1,6 1,8 mm 2 3 coats (15 20 µm) 5 min. between coats min min. with PPG 2K Primers RLD10V Deltron Greymatic HS 6:1:1 with D897 and D min ,6 1,8 mm 2 3 coats ( µm) 10 min. between 10 min. 30 min. (60 C) P400 P500 RLD193V RLD254V Deltron DP4000 2K Primer (Scuffing Mode) 2:1:0,5 with D8238 and D807/D866, D8718 (Use slowest hardener / thinner option f Gas IR) Use D8012 (RLD239V) D831 (RLD10V) f rub through areas 1 hour ,2 1,3 mm 1 (25 35 µm) over night 1x Envirobase ExpressDry Cycle (6 8 min.) Bake (60 C): 30 min. IR sht / med.: 5 min. flash off, 10 min. cure Gas IR: 50 cm, 110 C Light scuffing with fine pad RLD249V Perfmance. Check colour to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Mercedes Benz Cars [EC] Page 2 of / May 2016

33 General notes: Gloss Level Mix Ratio Deltron D8115 / D8117 Matt Clearcoat System D8115 (Matt): D8117 (Semi Gloss) To achieve the crect gloss level: See mix ratios on TDS NOTE: Filter in sprayguns must be avoided f gravity guns. Use a pre filtering process with a 190µm filter RLD274 Deltron D8115 / D8117 Blend Standard Matt Clearcoat Repair System This process can be used f full side repairs full resprays. 3:1:1,5 with D8239 and D hrs. 15 1,3 1,4 mm HVLP + control coat (45 55 µm) 30 min. between cts., 30 min. Note: Flash off is intended only completely matt min min. Do not polish matt finish! RLD265 Matt Dual Clearcoat Systems Suitable f small /medium repairs were also basecoat is used with fadeout method. Step 1 Deltron D8135 UHS Rapid Clearcoat (Dual Clearcoat Process) 3:1:0,6 with D8217 and D807 up to 50 min./ 1,2 1,4 mm HVLP 1 coat (25 30 µm) 30 min. flash off RLD212V Step 2 Deltron D8115 / D8117 Blend (Dual Clearcoat Process) 3:1:1,5 with D8239 and D hrs. 15 1,2 1,4 mm HVLP 1 coat + control coat (25 30 µm) 30 min. Note: When completely matt befe baking min min. Do not polish matt finish! RLD265 Mercedes Benz Cars [EC] Page 3 of / May 2016

34 Notes Matt finishes present a number of obstacles in the repair process, including: o Variation in gloss across the vehicle body can mean me than one gloss level f repairing. o Gloss variation is not always easily visible befe the repair is made. o The gloss level can change in service over time depending on cleaning / maintenance. Matt clearcoats contain raw materials to reduce gloss and contribute to the colour match. o This means the colour match involves a basecoat + clearcoat combination. o Different clearcoat film builds can also cause a colour shift when applied over OE clearcoat. o It is essential to apply colour panels to check gloss level and colour achieved in the specific bodyshop environment pri to repairing the specific vehicle. o When choosing the col panel f gloss level, it is best to choose something slightly higher in gloss rather than lower *Matt Dual Clearcoat Systems The Matt Dual Clearcoat System special paint process has been developed particularly f repairing MB Designo Magno Nachtschwarz. o Full resprays can be carried out with the nmal matt clearcoat process. o Application of the dual clearcoat system is by two nmal coats plus control coat, whilst application of the full matt clearcoat system should be two full wet coats plus control coat. Matt Clearcoat must be flashed off until completely matt between coats and befe bake to ensure an even matt finish. o Clearcoat flash off times can be 30 minutes to 1 hour depending on repair type and size. o This is especially imptant on larger hizontal areas. Jobs must be kept extremely clean. o Any dirt inclusions must be removed befe the final coat of clearcoat. o This can be during the basecoat stage OR after the first coat of clearcoat has flashed off well. o Dirt nibs cannot be polished out of the final coat. o In these cases the job must be re prepared and the full repair area carefully re applied with clearcoat. Mercedes Benz Cars [EC] Page 4 of / May 2016

35 4.2. Special Paint Repair System N S 02 EC Warranty Paint Repair System f Vehicles with heat sensitive Power Trains (Lithium Ionen Battery, Hybrid drive, Liquid Petroleum Gas (LPG), fuel cell), VOC compliant (EC legislation) Some vehicles using new types of ecologic power trains like hybrid drive, fuel cell Liquid Petroleum Gas (LPG) are sensitive to higher temperatures and need special attention in the paint shop. Besides recommending IR curing where applicable, listed below PPG offers an efficient 50 C repair system and 50 C baking schedules f all Mercedes Benz approved products. Substrates VOC compliant Bare Steel Galvanized Steel Aluminium E coat (Spare Parts) OE Finish Cleaning / Sanding Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Deltron D8401 Stopper / Filler Galvaplast 77 Galvaplast 77 Galvaplast 77 Primer Deltron D831 Deltron D831 Deltron D831 Deltron D831 (rub through) Primer Surfacer Deltron D8012 Deltron D8012 Deltron D8012 Deltron D8012 (rub through) Surfacer, sanding Deltron Greymatic HS Deltron Greymatic HS Deltron Greymatic HS Surfacer, WOW Deltron DP4000 Waterbne Basecoat(s) Envirobase High Perfmance Envirobase High Perfmance Envirobase High Perfmance Envirobase High Perfmance Envirobase High Perfmance Clearcoat(s) Deltron D8171 LT Deltron D8171 LT Deltron D8171 LT Deltron D8171 LT Deltron D8171 LT Deltron D8401 Waterbne Cleaner See Sanding and Cleaning Use D837 D845 if heavily soiled Ready f use Apply with clean lint free cloth Wipe off with clean lint free cloth RLD63V Galvaplast 77 See Sanding and Cleaning Apply D8012 (RLD239V) over bare metal SHA305 2,0 2,5 % 7 10 min. Suitable knife spreader IR med.: 5 6 IR sht.: 4 5 P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers RLD185V Deltron D831 Universel 1:1 with D832 / D833 (0,2 D866 if necessary) 8 hours 16 1,6 1,8 mm 2 3 coats (15 20 µm) 5 min. between coats min min. with PPG 2K Primers RLD10V Deltron Greymatic HS 6:1:1 with D897 / D8208 and D min ,6 1,8 mm 2 3 coats ( µm) 10 min. between 10 min. D897: 55 min. 50 C, D8208: 45 min. 50 C P400 P500 RLD193V RLD254V Mercedes Benz Cars [EC] Page 1 of / May 2016

36 Deltron DP4000 2K Primer (Scuffing Mode) use f new e coated parts 2:1:0,5 with D8238 and D807/66, D8718 (Use slowest hardener / thinner option f Gas IR) Use D8012 (RLD239V) D831 (RLD10V) f rub through areas 1 hour ,2 1,3 mm 1 (25 35 µm) over night 1x Envirobase ExpressDry Cycle (6 8 min.) Bake (60 C): 30 min. IR sht / med.: 5 min. flash off, 10 min. cure Gas IR: 50 cm, 110 C Light scuffing with fine pad RLD249V Perfmance. Check col to adjacent parts Addition of thinner acc. TDS ,2 1,4 mm 2 3 coats + control coat (if necessary) Dry till evenly matt / use ExpressDry RLD213V RLD229V Deltron D8171 Premium UHS Clearcoat LT 3:1:0,6 with D8302 and D8718/19 up to 75 min.. 1,2 1,3 mm 0 3 min. between 0 5 min. 30 min. (50 C) RLD259V Mercedes Benz Cars [EC] Page 2 of / May 2016

37 IR med. / 20 C / 50 C Baking Schedules f other MB approved Products: Use these baking times in the case you are using other PPG products than those listed above. Primers / Surfacers: Product Code Hardener Thinner Drying Time Drying Time Drying Time (50 C) Greymatic D min. D8718 / D min. Over Night (TDS) D8018 / D8019 / D8024 HS D min. D8012 Primer D8012 T494 Only Flash off Only Flash off n/a D8012 Primer Surfacer D8012 T min. Over Night (TDS) 60 min. DP4000 D866 / D807 / D812 5 min. flash / 10 min. D8238 / D8239 D8501 / D8505 / D8507 D8718 / D8719 cure Only Flash off n/a Clearcoats: Product Code Hardener Thinner Drying Time Drying Time Drying Time (50 C) Deltron D8105 D min. Over Night (TDS) 55 min. Deltron D8122 D min. D min. Over Night (TDS) D min. Deltron D8138 HS D897 D807 / D812 / D min min. Over Night (TDS) D8208 D8718 / D min. Deltron D8138 UHS D min. D807 / D812 / D869 D min. Over Night (TDS) 65 min. D8718 / D8719 D min. Deltron D8171 D8302 D8718 / D min. Over Night (TDS) 30 min. Mercedes Benz Cars [EC] Page 3 of / May 2016

38 4.3. Special Paint Repair System N S 03 EC Preliminary Infmation Warranty repair Process f 3 stage cols Bright cols Remember that 3 stage col effect is a combination of light reflection from the ground coat (opaque solid, metallic pearlescent basecoat) as well as a phenomenon of light transition through the transparent / translucent layer of the midcoat (solid tinted pearlescent basecoat). Therefe the film build of the midcoat layers plays an imptant role in accurate col matching. In practice it means that the sprayer must make a set of test panels with different film build of the midcoat, choose a crect test panel and repair a car with the same number of midcoat layers. This verification process is described in details below. The processes described below are approved warranty standard processes. 3 Stage Pearl Col Verification Preparation F all 3 Stage pearlescent cols it is essential to spray a set of test col panels to verify the quality of the col match. This should be done pri to commencing the repair. These spray outs will be unique to the sprayer! This will ensure: The crect shade of ground coat has been selected. The crect number of coats of midcoat has been applied (imptant because the number of coats of midcoat applied has a dramatic effect on the final col and effect of the job). Reduced chance of expensive rewk through improved col matching. Preparation of col verification panels ground coat First select the crect ground coat variant special. Apply the appropriate GreyMatic (D8018 / D8019 / D8024) DP4000 Primer (D8501 / D8505 / D8507) primer shade to a test panel (see col fmulation f recommended shade). Refer to relevant PDS: GreyMatic (RLD193V) DP4000 (RLD249V). Make up the ground coat col and thin in the nmal way. F optimum durability and adhesion 5% of Activat D8260 can be added to the Perfmance ground coat col befe thinning. Please note the potlife of 1 hour. Spray the ground coat to opacity onto a test panel and dry. If possible try to locate a section on the vehicle which has only ground coat applied e.g. under the bonnet, and assess quality of match. This might not always be the case. If the col is different then tint the ground coat to achieve a good col match. Apply the matched ground coat over the appropriate GreyMatic Shade test col panel. Preparation of col verification panels midcoat Mix the midcoat as per the fmula and mix as per the data sheet (refer to relevant PDS Perfmance (RLD213V). Mask 4 parallel sections on the let down panel. Apply one coat of midcoat. Blow dry. Remove 1 st layer of masking, apply one coat of midcoat and blow dry. Remove 2 nd layer of masking, apply one coat of midcoat and blow dry. Mercedes Benz Cars [EC] Page 1 of / May 2016

39 3 Stage Pearl Col Verification (cont.) Remove 3 rd layer of masking, apply one coat of midcoat and blow dry. Remove 4 th layer of masking and blow dry. Flash off the let down panel. Apply one coat of 2K clearcoat (Deltron Premium UHS Clearcoat D8138 Deltron CeramiClear D8105 Deltron CeramiClear D8122 Premium UHS Clearcoat D8171, Premium UHS Clearcoat D8172, Premium UHS Clearcoat D8173) the panel and bake Infrared. Refer to relevant PDS: D8138 (RLD237V), D8105 (RLD170V), D8122 (RLD195V), D8171 (RLD259V), D8172 (RLD264V) D8173 (RLD285V) Once the clearcoat is dry, compare the test panels to a polished section of the iginal vehicle adjacent to the repair area. Select the panel closest in col to the vehicle. Use this number of midcoats on the job. Apply paint to final job exactly as f the test panels. 3 Layer Col Panel Repair using Fade out Technique Apply Deltron 2K GreyMatic UHS Prima (D8018, D8019, D8024) with the appropriate GreyMatic Shade (see notes in col fmulations) to the panel(s). Flash off, bake and let the panel(s) cool down to ambient temperature (20 C 25 C). Alternative: use DP4000 Primer (D8501 / D8505 / D8507) with the appropriate GreyMatic Shade (see notes in col fmulations) without baking and sanding. Refer to relevant PDS: GreyMatic (RLD193V) DP4000 (RLD249V). Use black guide coat and sand using a rotary bital sanding machine (3 mm stroke) and P400 P500 grade paper discs. Surface of adjacent panels with OE clearcoat (fade out areas) must be flattened with sanding paper P800 P1500 wet fine sanding disc P3000 a wet ultrafine pad and a preparation gel, e.g. Deltron D8407 (RLD243V). Clean the sanded surface thoughly with Waterbne low VOC Cleaner D8401 (RLD63V) and wipe off any remains. Do not let the spirit wipe dry on the surface. Apply ground coat as nmal and fade into the adjacent panel(s). Ground coat must reach perceived opacity over the recommended Greymatic! Allow to dry unifmly and tack rag befe applying midcoat. Apply midcoat to the repair area making sure that the paint layer extends beyond the ground coat area. Each coat of midcoat should extend further into the repair area to ensure a good fade out edge. Apply fully wetted single coats. Allow each coat of midcoat to dry fully. Allow 5 10 minutes flash off befe applying clearcoat. Apply clearcoat (Deltron Premium UHS Clearcoat D8138 Deltron CeramiClear D8105 Deltron CeramiClear D8122 Premium UHS Clearcoat D8171 Premium UHS Clearcoat D8172 Premium UHS Clearcoat D8173 ) on the whole panel and adjacent parts after necessary flash off time. Polish the fade out edges after fully curing of the clearcoat and cooling down. Refer to relevant PDS: D8138 (RLD237V), D8105 (RLD170V), D8122 (RLD195V) D8171 (RLD259V) D8172 (RLD264V) D8173 (RLD285V). PPG will offer an introduction into this special repair in its training courses. In urgent cases please contact your PPG distribut, demonstrat your local PPG ganization f assistance. Mercedes Benz Cars [EC] Page 2 of / May 2016

40 4.4. Special Paint Repair System N S 04 EC Preliminary Infmation Warranty Repair Process Designo Titanium Alubeam MB0 047 Mercedes Designo Titanium Alubeam MB is a special effect silver colour which gives a Liquid Metal appearance. These repair needs a special paint process. It is possible to paint full bodies, parts to blend parts. The processes described below are approved warranty standard processes. Perfmance Designo Titanium Alubeam MB Repair Overview o Process Steps 1. Preparation of substrate 2. Application of 2 stage groundcoat (basecoat and clearcoat) 3. Special sanding process befe basecoat application 4. Perfmance Alubeam application 5. Application first clearcoat layer 6. Intermediate sanding process 7. Application second clearcoat layer o o o o 1. Preparation of substrate 2. Groundcoat Use the conventional process to prepare parts with PPG products ready to apply the basecoat. Clean the surface with Deltron Cleaner D837 and after with D8401 Refer to relevant PDS: Cleaners (RLD63V) of Perfmance Basecoat Col G7 Refer to relevant PDS: Perfmance (RLD213V) Apply one light coat and then one full coat of Deltron UHS Rapid Clearcoat D8135 Clearcoat drying at 60 C recommended Refer to relevant PDS: D8135 (RLD212V) 3. Special Sanding Process befe Basecoat application To minimize any scratches and to remove ange peel it is imptant to sand very carefully. Use f presanding 3M P1200 dry to remove ange peel to achieve a completely flat surface. Then f fine sanding use first Mirka Abralon 2000 wet and after 3M Trizact P3000 wet to remove any scratches. 4. Perfmance Basecoat Alubeam Application Mix basecoat paint as per colour fmula and mix as per product data sheet. Refer to relevant PDS: Perfmance (RLD213V) Thin paint 50% with T494. Spraygun set up: SATA 4000 RP 1,0 mm, 2 bar Clean the surface with Deltron Cleaner D837 and then with D8401 Refer to relevant PDS: Cleaners (RLD63V) Apply 1 st double cross coat at 2 bar with gun 1 ¼ turns open and flash off until matt Apply 2 nd double cross coat at 2 bar with gun 1 ¼ turns open and flash off until matt Dry between the both coats completely to matt. Do not apply the basecoat wet on wet. At this stage the metallic control must be even and free from patches. If not it is necessary to apply a further double cross coat. Finish the basecoat application with triple mist coats at 2 bar with ¾ turns open and flash off until matt. Care should be taken to apply this final mist layer very dry and even without any wetting up of the basecoat. Flash off befe clearcoat minutes and if possible run through Fast Aquadry similar cycle. To blend the basecoat, apply the first double cross coat to the primed area, then extend each subsequent coat a little further into the blend area using nmal blending techniques to achive an even blend into Mercedes Benz Cars [EC] Page 1 of / May 2016

41 the iginal col. As with full panel application care should be taken to apply this final basecoat blended edge very dry and even without any wetting up of the basecoat. o o o 5. Application first clearcoat layer Apply Deltron UHS Clearcoat D8135 observing the following paint process. Refer to relevant PDS: D8135 (RLD212V) Apply the 1 st coat as a light mist coat. Avoid wetting this first coat too much as over application can disturb the basecoat leading to patchiness. Leave to flash off f minutes at 23 C. Apply a 2 nd full coat. Flash off and bake the clearcoat as indicated in the PDS. 6. Intermediate Sanding Process f the clearcoat To achieve the smooth final finish it is necessary to sand the first clearcoat layer and apply a second clearcoat layer Use f presanding 3M 260L P1200 dry to remove ange peel to achieve a completely flat surface. Then f fine sanding use Mirka Abralon 2000 to remove any scratches. 7. Application second clearcoat layer Apply Deltron CeramiClear D8122 following the paint process in the product datasheet. Refer to relevant PDS: D8122 (RLD195V) Polish if necessary after curing the clearcoat and cooling. Mercedes Benz Cars [EC] Page 2 of / May 2016

42 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC Alloy Wheel Repair Process Document 1. Preparation of Wheel Identify the colour using the colour chips. Make sure that the colour is checked in the crect light source. Assess damage to be repaired. Repairability must be decided by damage assess in conjuction with the wheel manufacturer/vehicle manufacturer. See Annex 1 f guidelines from Daimler AG Clean the wheel thoughly using D845 and/ D837. Feather edge damaged area by sanding initially with P80 and finish with P180. Use a small sander if required to keep the repair small. 1.5 Clean with D837. PPG Automotive Refinish Painting Process Document Page 1 of 6 PPG Industries Inc. 18 th May 2016

43 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC 2. Application of Putty Polyester putty A656 / A722 If damage requires the use of a putty: Mix PPG Polyester putty as required by the Technical Data Sheet. Apply Polyester putty over the damaged area accding to the Product Data Sheet Sand with P180 on a block intially. Finish the area surrounding the putty with P320 on a DA Sander Key inaccessible areas with Sponge-backed P1000. Clean entire wheel with D837. PPG Automotive Refinish Painting Process Document Page 2 of 6 PPG Industries Inc. 18 th May 2016

44 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC Alternative you can use the VOSS Chemie putty - Alu Special - Alu Spezial See Sanding and Cleaning Hardener 2,5 % 7 10 min. Suitable knife spreader P80 P120 P240 Only dry sanding! 30 min. with PPG 2K Primers 3. Application of Etch Primer 3.1 Mask the wheel. 3.2 Apply and dry D831 Etch primer accding to the Technical Data Sheet. PPG Automotive Refinish Painting Process Document Page 3 of 6 PPG Industries Inc. 18 th May 2016

45 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC 4. Application of Surfacer Apply and low bake D8024 Surfacer accding to Technical Data Sheet. Allow to cool to room temperature. Sand the repair with P320 on a block Sand the entire wheel front with DA Sander and P500. Key inaccessible areas with sponge-backed P Clean with D8401. PPG Automotive Refinish Painting Process Document Page 4 of 6 PPG Industries Inc. 18 th May 2016

46 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC 5. Application of Basecoat 5.1 Mask the wheel ensuring to mask over wheel nut holes. Apply Perfmance over wheel front accding to the Technical Data Sheet. 6. Application of Clearcoat 6.1 Apply and low bake D8138 accding to the Technical Data Sheet. 7. Finished Wheel 7.1 PPG Automotive Refinish Painting Process Document Page 5 of 6 PPG Industries Inc. 18 th May 2016

47 PPG Automotive Refinish Painting Process Document Daimler N-S-05-EC Annex 1: SI40.10-P-0026A Service Infmation: Cosmetic processing of light alloy wheels PPG Automotive Refinish Painting Process Document Page 6 of 6 PPG Industries Inc. 18 th May 2016

48 Col Infmation Cars 5.1. Col Code Infmation A Location of Code Plate (A Post, outside, Vehicle Side can vary specific to Country) 1 MB Col Code 2 Code Letter f Paint M = Metallic F = Solid H = Hydrobasecoat B Location of Code Plate New Models Mercedes Benz Cars Page 1 of / May 2016

49 Col Infmation Cars Col Code Infmation A Location of Code Plate (A Post, outside, Vehicle Side can vary specific to Country) 1 MB Col Code Mercedes Benz Cars Page 2 of / May 2016

50 Col Fmula Infmation 5.2. Col Fmula Col Documentation with ENVIROBASE High Perfmance Variation Deck Envirobase HP Variation Deck Original painted with Perfmance Basecoat 100% col reproducibility Prime Cols plus all in Envirobase HP quality available Variation Cols The System TOUCHMIX, a high-quality touch screen f the mixing room in combination with the Software PAINTMANAGER is ideal f quick and easy select & mixing colours. Mercedes Benz Cars Seite 1 von / May 2016

51 Col Fmula Infmation New with the ColMobile App online Colour measurement using the spectrophotometer RAPIDMATCH X-5 in combination with the Software PAINTMANAGER quickly to the right shade. Mercedes Benz Cars Seite 2 von / May 2016