Torque Measuring Flange
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- Ambrose Hamilton
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1 Force Torque Measuring Flange Digital Telemetry Based, Short-Design, Robust, High Accuracy Type 025DF... Type 025DF... torque measuring flanges operate on the strain gage principle. The integral, digital measurement preconditioning system produces analog or digital output signals, which are transmitted without contact. The rotor runs in the stator ring without mechanical bearings and is therefore free from wear. Digital telemetry non-contact signal transmission Rated torque: 200 5,000 Nm (1,770,25 lbf-in) Speed ranges up to 15,000 rpm Accuracy class: 0.1%, 0.05% optional Very short axial dimensions Compact flange-to-flange solution Strain gage measuring system Very high accuracy Maintenance-free, bearingless Electronic control of sensor Magnetic speed measurement Description Type 025DF... torque measuring flange was designed to be a very short flange-to-flange solution and its rotor can be installed from one side (normally the test specimen side), straight to the flange of the loading machine. This allows easy, cost-effective assembly into a power train. Options Frequency output Speed measurement 720 pulses/rev. (Track A and B) Rotational angle measurement, resolution: (Track A and B) Separate output signal to connectors C and D Calibrated RS-22C output 025DF_ a Application The extremely narrow profile of the Type 025DF... torque measuring flange makes it very suitable for many test rig applications: Test bed for engines, dynamometer, wheel load simulation, gear boxes, pumps, electric motors and many others.
2 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Technical Data Mechanical basic data Type 025DF Nominal torque Mnom Nm (lbf-in) 200 (1,760) 500 (,00) 1,000 (8,800) 5,000 (,000) Operating torque Mop Nm (lbf-in) 00 (,520) 1,000 (8,800) 2,000 (17,600) 10,000 (88,000) Rupture torque Mrupt Nm (lbf-in) >800 (7,00) >2,000 (17,600) >,000 (5,200) >20,000 (176,000) Max. dynamic torque Mdyn Nm (lbf-in) >200 (1,760) >500 (,00) >1,000 (8,800) >5,000 (,000) Max. speed (with Q = 6.) nnom rpm 15,000 12,000 12,000 8,000 Torsional rigidity CT knm/rad (klbf-in/rad) 95 (,96) 1,00 (12,90) 2,560 (22,656) 15 (12.8) Rotation angle at Mnom ϕ Max. bending moment MB Nm (lbf-in) 10 (1,22) 500 (,00) 500 (,00) 2,500 (22,000) Max. axial force FA kn (klbf) (0.9) 7 (1.58) 7 (1.6) 22 (.9) Max. radial force FQ kn (klbf) (0.6) 6 (1.) 8 (1.8) 0 (6.7) Rotor weight mrotor kg (lbs) 1. (.1) (6.6).11 (6.8) 11. (2.9) Stator weight mstator kg (lbs) 1.6 (.5) 2.1 (.6) 2.11 (.6).8 (9.7) Moment of inertia (rotor) jrotor kg m 2 10 (lb ft 2 10 ). (78.2) 11.5 (272.6) 11.6 (275.9) (2,5) Partial mass of the rotor (measurement mrotor-m kg (lbs) 0. (0.9) 1 (2.2) 1.1 (2.).9 (10.8) side) also for option N1, N2 Partial moment of inertia of the rotor (measurement side) also for option N1, N2 jn1-m kg m 2 10 (lb ft 2 10 ) 0.95 (22.5).8 (90.1) (9.8) 8.02 (901.1) Balancing class Q 6. Housing Hard anodized aluminum Protection class IP5 (optional IP67) 025DF_ a General electrical specifications Output signal (Mnom) VDC ±10 (and others as an option) Supply voltage VDC Power consumption W Load resistance kω >10 Limit frequency db khz % control input VDC "On" "Off" Electrical connection 12/8/7 pin built-in plug Electrical measuring data Accuracy class % FSO 0.1/opt. C1: 0.05 Linearity % FSO 0.1/opt. C1: 0.05 Hysteresis % FSO 0.1/opt. C1: 0.05 Linearity error including hysteresis % FSO 0.1/opt. C1: 0.05 Tk0 % FSO/ C ( F) (0.009) Tkc % FSO/ C ( F) (0.009) Max. deviation with bending moment % FSO/Nm (lbf-in) (0.02) Max. deviation with axial force % FSO Max. deviation with radial force %FSO NP stability (for 2 h) % FSO 0.0 Reference temperature C ( F) 22 (72) ±2 Rated temperature range C ( F) (50 10) Operating temperature range C ( F) (2 158) Storage temperature range C ( F) (-1 176) Speed measurement Speed measurement standard Pulse number (Track A) 1 x 60 Max. distance from rotor to probe (in.) 2.5 Speed measurement option N2 Pulse number (Track A and B): - Factory setting 2 x 720 Max. distance from rotor to probe (in.) 1 (0.0) (adjustable)
3 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Dimensions 8 (0.) x (0.9) 8 (0.) x 5 TK d2 H6 b e2 b2 e1 d1 g5 d d5 d6 d 57 (2.2) g Connector C* Connector D* 10 (0.9) N9 Connector A Connector B m h i j Serial number M = Mesuring end SN XXXXX SN XXXXX M 2 (1.) * Connector C+D optional 210 (8.) 5 2 (1.) 57 (2.2) 9 (0.) b1 190 (7.5) Dimensions in (inches) Size Range Nm (lbf-in) (1,770) b1 0.5 (1.2) b2 8.5 (0.) b 12.5 e1 (0.12) e2 2.5 Ød1 g5 90 (.6) Ød2 H6 90 (.6) Ød 192 (7.7) Ød 120 (.8) Ød5 10 (5.6) Ød6 1 (5.8) TKØ 105 (.2) g h M (6.7) Ø i 8. (0.) Ø j 1 (0.56) m 17 (0.68) 025DF_ a (,25) 1,000 (8,850) 5 5,000 (,250) 0.5 (1.6) 0.5 (1.6) 6 (2.6) (0.7) 16.5 (0.6) 2 (0.9) (0.2) (.) (.) 17 (.) (.) (9.1) 228 (9.1) 11 (12.) 155 (6.2) 155 (6.2) 28 (9.52) (10.) 179 (7.2) 179 (7.2) 262 (10.5) 1 (5.) 1 (5.) 206 (8.2) M (7.) M (7.) M (9.1) (1.2) 17 (0.68) 17 (0.68) (1.6)
4 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Electrical Connections Pin allocation of the 12 pin built-in standard connector A Function PIN Description Supply F +UB VDC, power consumption W A GND Ground relating to +UB Shield M In the sensor on housing Torque output C UA ±10 VDC at ±MNominal at >2 kω +10 VDC at control signal activation Ri,C = 10 Ω, output short circuit proof relating to AGND D AGND Ground relating to UA Speed pulses H Track A Open collector output, Internal 1 kω resistance after +5 VDC (pull up), TTL-level G Track B Track B with option N2 only J not connected 100% control input K Control Off: VDC On: VDC Ri,K = 10 kω RS-22C connection B TXD Digital send path L RXD Digital receive path Digital mass potential E DGND Ground relating to speed pulses, calibration/control input, RS-22C connection Pin allocation of the 7 pin built-in standard connector B Function PIN Description 1 n.c. 2 n.c. Digital mass potential DGND Ground relating the RS-22C interface 100% control input Control Off: VDC On: VDC RS-22C interface 5 TXD Serial send path of the torque sensor 6 RXD Serial receive path of the torque sensor 7 0GND 025 DF Supply and evaluation unit Ground for F A Supply 11 0 VDC +UB = ~ ±10V AGND (0V) C D Torque output DVM + 5V (Track A) + 5V (Track B) DGND (0V) H G E speed output Counter Shield K M contol signal input Contol button* 025DF_ a Connector A Connector B V 0GND (0V) TXD RXD DGND (0V) contol signal input RS-22C interface Contol button* not connected RXD TXD GND PC +UB *Control functionality at Pin K or galvanically separated at Pin Fig. 1: Pin allocation of the built-in connector A and B (standard)
5 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Electrical Connections Pin allocation of the 7 pin built-in connector C, option B5 or B6 Pin allocation of the 8 pin built-in connector D, option B5 or B6 PIN Designation PIN Description Voltage Frequency Voltage Frequency 1 Reference for UA 10 khz ±5 khz, signal: 5 VDC AGND FB/DGND* RS-22/*Reference point for 12 VDC signal (optional) GND 2 +UB +UB VDC, power input W ±10 VDC at ±Mnom at >2 kω, khz at ±Mnom at > 2 kω, 15 khz UA FA to AGND VDC at control signal activation, at control signal activation, signal: Ri.C = 10 Ω, short circuit protected 5 VDC RS-22/12 VDC (optional) n.c. SGND 5 Reference point for RS-22 signals (optional) Control 6 Potential free control input Off: VDC/ On: VDC, RI.K. = 10 kω KGND 7 Reference for control Description 1 Track A RS-22, double frequency TTL signal (optional) 2 not connected Track B RS-22 not connected 5 not connected 6 Track A RS-22 7 Track B RS-22 signal for direction of rotation (optional) 8 DGND 025 DF Supply and evaluation unit Reference for +U B 2 Supply 11 0 VDC = ~ ± 10 V AGND (0V) 1 Torque output DVM Contol button * V 6 contol signal input 7 Connector C 025DF_ a Connector D +5V TTL (Track A) +5V TTL (Track B) double frequency* +5V TTL (Track A) +5V TTL (Track B) signal for direction or rotaion* DGND (0V) Speed signals Counter *Control functionality at Pin K or galvanically separated at Pin Fig. 2: Pin allocation of the built-in connector C and D (option B5 or B6)
6 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Mounting Screw joint of rotor, Fastening bolts Rotor Nominal torque Mnom Nm (lbf-in) 200 (1,770) 500 (,25) 1,000 (8,851) 5,000 (,25) Thread M8 M12 M12 M18 Quality class Min. screw-in depth 8 (0.2) 1 (0.52) 1 (0.52) 22.5 (0.9) Max. screw-in depth 16 (0.6) 22 (0.88) 22 (0.88) 5 (1.) Fastening torque Mfast Nm (1.6) 100 () 115 (.6) 00 (16) Balancing class Q 6. Counter-flange flatness 0.01 (0.000) Counter-flange concentric (0.0008) Max. delay rotor to stator Axial ±1 (0.0) Radial ±2 (0.08) 8x Fastening bolt 8x Hex socket head screw (DIN912) Screw-in depth has to be strictly observed! Application Examples Type 025 DF Loading machine Engine test rig: Engine Joint shaft Combustion engine front machine Control gear Torque measuring Flange Type 025 DF Gear box test bed: Brake 1 Brake 2 025DF_ a Calibration facility: Bearing support Differential gear box Coupling Type 025 DF Lever arm Loading machine (locked)
7 Torque Measuring Flange Short-Design, Robust, Bearingless, High Accuracy, Type 025DF... Included Accessories Art. No. Measuring flange Mating connector, Certificate of performance (traceable calibration) Optional Accessories Art. No. Installation set for 19" rack mounting 5 m connecting cable 720 Adapter flanges (on request) Couplings (on request) Our torque calibration service lab DKD-K-7701 offers traceable recalibration of any brands Order example without options: Type 025DF1,000 : rated torque 1,000 Nm (8851 lbf-in),, Standard output signal ±10 VDC Order example with options: Type 025DF1,000-B2-N2 Ordering Key Type 025DF Measuring ranges in Nm (lbf-in) 200 (1,770) (,25) 500 1,000 (8,851) 1,000 5,000 (,25) 5,000 Options Frequency output TTL -B2 Frequency output 2 VDC -B Frequency output push-pull -B (±5 VDC) Frequency output 10 ±5 khz -B5 and connector C+D Frequency output ±10 VDC -B6 and connector C+D Increased accuracy -C1 RS-22C calibration -D1 : rated torque 1,000 Nm (8851 lbf-in), B2: frequency output TTL, N2: Speed measurement with 720 pulses Speed measurement with -N2 720 pulses 025DF_ a-09.06
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