Technical Data Electric Rotary Actuators 2SA7

Transcription

1 Electric Rotary ctuators S7 ECOTRON PROFITRON Contents Page General data Mechanical data Mounting position, duty classifications, noise level, paint finish and corrosion protection, lubrication, degree of protection, vibration performance, ambient temperature, installation altitude ONOFF duty (S70) and inching/positioning duty(s7) Modulating duty (S7) Tripping torque, manual force, flange size, output shaft design, output speed, position recording, revs/stroke ctuating torque, tripping torque, manual force, flange size, output shaft design, output speed, position recording, revs/stroke Flange and output shaft dimensions 8 7 Dimensional drawings 9 Electrical data Power supply ONOFF duty (S70) and inching/positioning duty (S7) Modulating duty (S7) Control and feedback signals 7 9 Wiring diagrams 0 7 Issue 0.8 Subject to changes without notice! Y070.0/EN

2 General data SIPOS actuators are suitable for automatic and safe operation of industrial valves in accordance with EN 7. Mounting position The actuator can be mounted in any position. To make local operation easier, e.g. reading information on the display, a regular mounting is recommended, i.e. the mounting flange of the valve should be positioned below the actuator. The electronics unit of the actuator can be mounted separately (e.g. wall bracket) using our separate mounting kit (e.g. order addon S). Duty classifications S70.. o ONOFF duty, class according to EN 7 o Shorttime duty S min according to DIN EN 00 S7.. o Inching/positioning duty, class B according to EN 7 S7.. o Modulating duty, class C according to EN 7 o Intermittent duty S/S min. % ED duty cycle, 00 c/h according to DIN EN 00 In S duty (without electr. braking) and S duty (with electr. braking) with at least % relative ontime,,00 cycles per hour are ensured. The actuators can be operated for all torque and speed combinations for the entire temperature range from 0 C to 0 C. Noise level The noise level caused by the actuator (sound pressure level at m distance) is < 70 db (). Paint finish and corrosion protection ll outside screws are exclusively made of stainless steel. The housing material consists of a corrosionresistant aluminum alloy for normal atmospheric ambient conditions. Rotary actuators S7 can be used without coating but are painted with a KPURsingle layer coat (twocomponent polyurethane single layer coating) as standard. The single layer coating is UVresistant and decontaminable. It is applied with a minimum coating thickness of 80 m when dry, in color similar to RL 707 (silvergray). Other RL colors (add Y number of RL color to order) are available. fter roughening and cleaning the surfaces, the single layer coating can be painted with all common painting material. This includes epoxid lacquers, nitrocellulose lacquers etc. Protection against corrosion from outside is stipulated in corrosivity categories in accordance with EN7 (EN ISO 9): Version Standard version: Corrosivity category C Very high corrosion protection, corrosivity category C with long protection time >> superior to 00 µm conventional paint thickness << Installation / Environmental condition Industrial areas with high humidity and aggressive atmosphere reas with almost permanent condensation and with high pollution Coastal and offshore areas with high salinity Industrial areas with high humidity and aggressive atmosphere reas with almost permanent condensation and with high pollution Order addon L8 Page Y070.0/EN

3 Lubrication The gears are filled with durable gear oil. They therefore require little maintenance. The maintenance intervals after commissioning must be observed (refer to recommendations in operating manual). The bearings of output shaft type are lubricated with grease. Degree of protection The actuators meet the requirements of IP8 protection as standard (DIN EN 09). They are fully screenprotected (electrical voltage and moving parts) and protected against the ingress of foreign bodies (dust), and against harmful quantities of water on continuous immersion up to max. m head of water for a duration of max. 7 hours. During flooding up to motor operations (switching cycles) are permitted. IP88, continuous immersion up to max. 8 m head of water, on request! Vibration performance Electric rotary actuators S7 are certified according to: cceleration Frequency range Throughput speed Test duration Germanischer Lloyd 0.7 g 00 Hz in the resonance frequencies min.. h / in directions EN 008 g 00 Hz octave/min 0 sweeps ( cycles) / in directions Loads according to EN 008 up to g for separate mounting of electronics and gear unit on request. The actuators can withstand a continuous load caused by plantgenerated vibrations within a frequency range of Hz 00 Hz at up to 0. g. mbient temperature There are no functional restrictions for the temperature range of 0 C to 0 C. Lower or higher temperatures on request! Installation altitude above sea level The actuators are designed for an installation altitude up to,000 m above sea level. Since the insulating properties of air decrease with increasing installation altitude, a voltage derating for the maximum permissible operating voltage has to be considered at installation altitudes above,000 m. Installation altitude above sea level [m] Derating factor permissible operating voltage [V C] % (0 0 %) % ( 0 %) % ( 0 %) permissible operating voltage [V C] Voltage derating (Rated operating voltage 0 V C = 0 V C %) Installation altitude above sea level [m] When considering a limited permissible voltage tolerance, SIPOS actuators can be safely operated at installation altitudes of up to,000 m with phase 00 V C ( %/0 %). Y070.0/EN Page

4 Mechanical data ONOFF duty S70 Inching/positioning duty S7 Tripping torque djustable tripping torque T C [Nm] typical running torque > 0% max. torque T C max. ) Weight [kg] Force for manual mode ) >> selflocking version (i = 0) << Crank length / hand wheel dia. at T C max N 0 mm N 7 ) 87 N 90 mm N 00 9 N N Ø 0 mm N N 0 % T C max. is default setting Flange size DIN ISO DIN djustable tripping torque in steps of % from 0% 0% max. torque T C max. Tripping torque Tripping torque setting at.. % of T C max. [Nm] range [Nm] 0 % 0 % 0 % 0 % 70 % 80 % 90 % 0 % ) Flange size for tripping torque [Nm] permitted tolerance: ± % of T C max. Spindle opening [mm] F F G Dimensions for shaft (d), F 7 70 B shaft (d) F G/ and F G C shaft (d) F G see page 8 F0 G Manual mode >> Switchover only when drive is at standstill! << Switchover takes place by pressing in the hand crank/hand wheel, motor stops operating automatically. Electrical operation restarts automatically after releasing hand crank/hand wheel. Direction of rotation: Turning hand crank/ hand wheel clockwise results in clockwise rotation of output shaft (Exception: S707. and S708. resp. S77. and S78.). Selflocking: The hand crank/hand wheel acts directly on the motor shaft when turned by hand; the selflocking function is thus retained for selflocking actuators. Dimensions to flanges and output shafts, see page 8 Output shaft design form DIN ) Output shaft ISO Output shaft with threaded bush 0 ) acme screw thread Orderno. with Z Y8 B ISO bore with keyway C 8 claw coupling B ISO bore with keyway B / B ) ISO bore with keyway Orderno. with HY 9 ) Exception: % for adjustment/setting to highest output speed for the types S70.E, S70..E, S70..C, S70..D, S708.. and S708..B resp. S7.E, S7..E, S7..C, S7..D, S78.. and S78..B and % for S70..D, S7..D, S708..B and S78..B for separate mounting > m. ) Nonselflocking actuators (refer to "Output speed column) have manual forces 0% higher. ) Tripping torque range reduced to 7 Nm for V connection voltage. ) Special output shaft and output shaft design acc. to DIN on request. ) cme screw thread LH according to DIN, Part, thread nominal diameter as listed in Line, pitch according to preferred series. The acme screw thread must be expressly stated, e.g. Tr x LH DIN! ) The special bore must be stated, e.g. ø with featherkey 8x7 DIN 88! Page Y070.0/EN

5 7 8 9 S70 S7 Output speed Speed range Output speed [rpm] for tripping torque [Nm] default setting B 0 ) C 0 ) D 0 ) ) E ECOTRON: 7step adjustable output speed within the selected speed range Speed stage is default setting Speed range (n min. n max. ) not selflocking adjustable in seven steps; stepup factor. [rpm] Selflocking Selflocking actuators have a ratio of i=0. Nonselflocking actuators have a ratio of i=0. Speed setting Speed is set via the hermetically sealed control button "DriveController of the local control, via fieldbus or the PC programming software "COM SIPOS. In PROFITRON version, different speeds can be set for ON, CLOSE, EMERGENCY ON and EMERGENCY CLOSE. PROFITRON: continuous adjustable output speed within the selected speed range % n max. is default setting Speed range (n min. n max. ) adjustable in.% increments between. 0% n max. [rpm].% % 0% Position recording mechanical position indicator Position recording without 0 signaling gear with precision metal film potentiometer with nonintrusive position encoder commissioning without opening the actuator with contactless position detection (without battery), data stored in nonvolatile memory, without position indication via progress bar and additional value indication [%] (only PROFITRON) on the display nonintrusive The nonintrusive version has no signaling gear. The exact number of rotations for the travel (max..000 rev/stroke) are automatically determined and saved when approaching both end positions during end position adjustment. Setting for signaling gear resp. 9 revs/stroke is default setting setting for signaling gear S70///// S7///// S707/8 S77/8 Revolutions per stroke (revs/stroke) djusting the revs/stroke Remove the cover from the signaling gear, adjust the slide wheel so that the gear rim faces the required value on the scale. The adjusted value is the value for the valve, e.g. a stage of 9 must be adjusted for a valve with 0 revs/stroke. ) reduced speed range for V connection voltage Y070.0/EN Page

6 Mechanical data Modulating duty S7 Tripping torque Max. act. torque (modulating torque) djustable tripping torque T C [Nm] Weight [kg] Crank length / hand wheel dia. Force for manual mode 0 9 N 0 mm N N 90 mm N N N Ø 0 mm N N at T C max. 0 % T C max. is default setting djustable tripping torque in steps of % from 0% 0% max. torque T C max. Tripping torque Tripping torque setting at.. % of T C max. [Nm] range [Nm] 0 % 0 % 70 % 80 % 90 % 0 % permitted tolerance: ± % of T C max. Manual mode >> Switchover only when drive is at standstill! << Switchover takes place by pressing in the hand crank/hand wheel, motor stops operating automatically. Electrical operation restarts automatically after releasing hand crank/hand wheel. Direction of rotation: Turning hand crank / hand wheel clockwise results in clockwise rotation of output shaft (Exception: S77. and S78.). Selflocking: The hand wheel acts directly on the motor shaft when turned by hand; the selflocking function is thus retained for selflocking actuators. Flange size Selflocking Rotary actuators for modulating duty are selflocking actuators. The gear ratio is i=0. DIN ISO DIN Flange size Spindle opening [mm] for tripping torque [Nm] F F G Dimensions for shaft (d), F Bshaft (d) F G/ and F G Cshaft (d) F G 7000 see page 8 F0 G 0800 Dimensions to flanges and output shafts, see page 8 Output shaft design form DIN ) Output shaft ISO Output shaft with threaded bush 0 ) acme screw thread Orderno. with Z Y8 B ISO bore with keyway C 8 claw coupling B ISO bore with keyway B / B ) ISO bore with keyway Orderno. with HY 9 ) Special output shaft and output shaft design acc. to DIN on request. ) cme screw thread LH according to DIN, Part, thread nominal diameter as listed in Line, pitch according to preferred series. The acme screw thread must be expressly stated, e.g. Tr x LH DIN! ) The special bore must be stated, e.g. ø with featherkey 8x7 DIN 88! Page Y070.0/EN

7 7 8 9 S7 Output speed Speed range Output speed [rpm] for tripping torque [Nm] default setting ) C D ECOTRON: 7step adjustable output speed within the selected speed range Speed stage is default setting Speed range (n min. n max. ) adjustable in seven steps; stepup factor. [rpm] PROFITRON: continuous adjustable output speed within the selected speed range % n max. is default setting Speed range (n min. n max. ) adjustable in.% increments between. 0% n max. [rpm].% % 0% Speed setting Speed is set via the hermetically sealed control button "DriveController of the local control, via fieldbus or the PC programming software "COM SIPOS. In PROFITRON version, different speeds can be set for ON, CLOSE, EMERGENCY ON and EMERGENCY CLOSE. Position recording mechanical position indicator Position recording without 0 signaling gear with precision metal film potentiometer with nonintrusive position encoder commissioning without opening the actuator with contactless position detection (without battery), data stored in nonvolatile memory, without position indication via progress bar and additional value indication [%] (only PROFITRON) on the display nonintrusive The nonintrusive version has no signaling gear. The exact number of rotations for the travel (max..000 rev/stroke) are automatically determined and saved when approaching both end positions during end position adjustment. Setting for signaling gear resp. 9 revs/stroke is default setting setting for signaling gear Revolutions per stroke (revs/stroke) S7///// S77/ djusting the revs/stroke Remove the cover from the signaling gear, adjust the slide wheel so that the gear rim faces the required value on the scale. The adjusted value is the value for the valve, e.g. a stage of 9 must be adjusted for a valve with 0 revs/stroke. ) reduced speed range for V connection voltage Y070.0/EN Page 7

8 Flange sizes Rotary actuator type S Flange size DIN ISO F07 F F F F F F F0 as per DIN 0 0 / d 90 8) 8) d d d M8 M M M M M0 M M0 z ) 8 8 h h Output shaft dimensions Hollow shaft with threaded bush form as per DIN ISO and form as per DIN d max. ) 8 8 ) ) d h l l Thrust max. [kn] 7) Bore with keyway form B as per DIN ISO and d form B as per DIN d ) b d d7 H9 t l h l l l t 0, h b JS9 Bore with keyway form B as per DIN ISO and d form E as per DIN ; form B/B (dy max.) dy max dy max. ) b t l h Hollow shaft with claw coupling form C as per DIN 8 and d form C as per DIN d b h h 9 9 l Free shaft end with featherkey form D as per DIN d l l b 8 8 t ) number of tapped holes d ) max. diameter for the spindle ) max. diameter for the spindle, if spindle protection tube is necessary; see dimension dmax. (form ) ) for version with spindle protection tube max. 0 mm ) max. ø77 for spindle stroke mm for form resp. 8 mm for form B (dimensions from connection flange) ) with adaptation flange (height on request) 7) only applies to ONOFF duty and inching/positioning duty, for modulating duty on request 8) 7 mm with output shaft form Page 8 Y070.0/EN

9 Dimensional drawing S70., S70., S7., S7., S7., S7. R M CLOSE D 78 Mounting distance 9 0 Flange Output shaft F / G0 B, B, B, B / B, C, D, E 0 SIPOS 0 x M x M8 x M8 x M M0x. Mx. Mx x M0x. x Mx. 8 Flange F07 Output shaft B, B, B, B 7 f8 70 Flange F07 Output shaft f8 70 Flange F / G0 Output shaft 0 D 9 7 Flange F Output shaft F D F 70 f8 G0 0 f8 70 f8 x M Motor Signaling gear 8 Plug connection Gear unit Local control station 9 USB interface (only PROFITRON) Electronics unit Hand crank Spindle protection tube (for length, see catalog) 7 Field bus connection nonintrusive position encoder Y070.0/EN Page 9

10 Dimensional drawing S70., S70..C, S7., S7..C, S7., S7..C R88 80 M Mounting distance 9 0 SIPOS 7 0 CLOSE x M Flange F Output shaft D x M x M D 0 8 f8 x M 7 D F 70 f8 G0 0 f8 M0x. Mx. Mx f8 x M0x. x Mx. Flange Output shaft Flange F / G0 Output shaft F / G/ B, B, B, B / B, C, D, E Flange Output shaft F / G0 B, B, B, B / B, C, D, E Flange F Output shaft B, B, B, B Flange F / G/ Output shaft Flange F / G/ Output shaft F 8 f8 x M 0 f8 x M 0 f8 x M Motor Signaling gear 8 Plug connection Gear unit Local control station 9 USB interface (only PROFITRON) Electronics unit Hand crank Spindle protection tube (for length, see catalog) 7 Field bus connection nonintrusive position encoder Page Y070.0/EN

11 Dimensional drawing S70..D, S70..E, S7..D, S7..E, S7..D R88 80 M Mounting distance 9 0 SIPOS CLOSE M0x. Mx. Mx f8 9 x M0x. x Mx. 89 Flange F / G/ Output shaft B, B, B, B / B, C, D, E Flange F Output shaft 8 f8 x M 8 f8 0 Flange F Output shaft B, B, B, B x M 70 7 x M Flange F / G/ Output shaft 0 f8 x M Flange F / G/ Output shaft F 7 0 f8 x M Motor Signaling gear 8 Plug connection Gear unit Local control station 9 USB interface (only PROFITRON) Electronics unit Hand crank Spindle protection tube (for length, see catalog) 7 Field bus connection nonintrusive position encoder Y070.0/EN Page

12 Dimensional drawing S70., S70., S7., S7., S7., S7. R88 80 M Mounting distance f x M 0 f8 0 f8 x M f8 x M0 0 f8 x M SIPOS Flange Output shaft F / G B, B, B, B / B, C, D, E 0 x M0 M0x. Mx. Mx x M0x. x Mx. Flange Output shaft F / G/ Flange Output shaft F / G/ B, B, B, B / B, C, D, E 0 00 Flange Output shaft F / G/ F Flange Output shaft F / G Flange Output shaft F / G F f8 x M0 Motor Signaling gear 8 Plug connection Gear unit Local control station 9 USB interface (only PROFITRON) Electronics unit Hand wheel Spindle protection tube (for length, see catalog) 7 Field bus connection nonintrusive position encoder Page Y070.0/EN

13 Dimensional drawing S707., S708., S77., S78., S77., S78. R88 80 M Mounting distance 9 SIPOS M0x. Mx. Mx. 0 x M0x. x Mx.. B C 00 8x D Output shaft B, B, B, B / B, C, D, E D D D D Output shaft D D F D S7.7. S7.8. F G F0 G ø D 00 f8 0 f8 0 f8 80 f8 ø D ø D 00 0 D 8 x M 8 x M0 ø D 0 0 B 0 C 7 7 F 99 Motor Local control station 9 USB interface (only PROFITRON) Gear unit Hand wheel Spindle protection tube (for length, see catalog) Electronics unit 7 Field bus connection Intermediate gear (supplied separately) Signaling gear 8 Plug connection nonintrusive position encoder Y070.0/EN Page

14 Electrical data Power supply of ONOFF duty (S70) and Inching/positioning duty (S7) Connection voltage U N phase, V C (0 70 Hz) permissible voltage tolerance: % / % Type Current ( V) ) ) Power P ) N Motor Fuse S70.., n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] [].CB DB EB.. 0..CB DB EB CB small electronicsunit Connection voltage U N phase, 0 0 V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Type Current (0 V) ) ) Power P ) N Motor Fuse S70.., n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] [].CD DD ED CD DD ED CD small electronicsunit Connection voltage U N phase, V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Type Current (00 V) ) ) Power P ) N Motor Fuse S70.., n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] [].CJ DJ EJ CJ DJ EJ CJ small electronicsunit Connection voltage U N phase, 80 0 V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Type Current (00 V) ) ) Power P ) N Motor Fuse S70.., n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] [].CE DE EE CE DE EE CE DE EE CE DE EE CE DE EE CE DE BE CE E BE small electronicsunit big electronicsunit ) full torque for voltage fluctuations between 0 % and % (in case of undervoltage from U N 0% to %, operation may be performed at reduced output speed n) ) lower voltage increases the current, higher voltage reduces the current ) starting current I nominal current I N ) at % of the maximum torque T C max. ) maximum current I max. is present for torquedependent cutoff mode and for a running torque of 0% the maximum torque T C max. Page Y070.0/EN

15 Motor operation The frequency converter generates a frequency/amplitude adjustable phase C voltage for the motor from the single or phase main voltage supply. Motor speed and thus actuator output speed are internally adjusted via the frequency. Motor protection The motor has a thermistortype motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited. Motor space heater (programmable for PROFITRON, for ECOTRON only with option M8 ) The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor winding when the motor is switched off. Y070.0/EN Page

16 Electrical data Power supply of Modulating duty (S7) Connection voltage U N phase, V C (0 70 Hz) permissible voltage tolerance: % / % Current ( V) ) ) Power P ) N Motor Fuse Type n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] []....CB CB CB small electronicsunit Connection voltage U N phase, 0 0 V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Current (0 V) ) ) Power P ) N Motor Fuse Type n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] []....CD DD CD DD CD small electronicsunit Connection voltage U N phase, V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Current (00 V) ) ) Power P ) N Motor Fuse Type n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] []....CJ CJ CJ kleine small electronics Elektronikeinheit unit Connection voltage U N phase, 80 0 V C (0 70 Hz) permissible voltage tolerance: % (0% ) ) / % Current (00 V) ) ) Power P ) N Motor Fuse Type n max. T C max. Nominal current I ) N ) I max. power slow blowing S7.. [rpm] [Nm] [] [] [kw] [kw] []....CE DE CE DE CE DE CE DE CE DE CE E E small electronicsunit big electronicsunit Motor operation The frequency converter generates a frequency/amplitude adjustable phase C voltage for the motor from the single or phase main voltage supply. Motor speed and thus actuator output speed are internally adjusted via the frequency. Motor protection The motor has a thermistortype motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited. Motor space heater (programmable for PROFITRON, for ECOTRON only with option M8 ) The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor winding when the motor is switched off. ) full torque for voltage fluctuations between 0 % and % (in case of undervoltage from U N 0% to %, operation may be performed at reduced output speed n) ) lower voltage increases the current, higher voltage reduces the current ) starting current I nominal current I N ) at % of the maximum torque T C max. ) maximum current I max. is present for torquedependent cutoff mode and for a running torque of 70% the maximum torque T C max. Page Y070.0/EN

17 Electrical data Control and feedback signals S7 ECOTRON: binary inputs /8 V DC (ON, CLOSE, STOP), binary outputs /8 V DC analog output 0 m (actual position value), segment display (symbols for parameterization/commissioning) PROFITRON: binary inputs /8 V DC (ON, CLOSE, STOP, EMERGENCY, Mode), 8 binary outputs /8 V DC, analog output 0/ 0 m (actual position value), multicolor graphic display with status indication electronics unit without hardware extension B relay board with outputs for ECOTRON, 8 for PROFITRON C PROFIBUS DP channel with V and V services D PROFIBUS DP channel with V and V services E MODBUS RTU channel F MODBUS RTU channel J HRT (only PROFITRON) K HRT relay board (only PROFITRON) M MODBUS TCP/IP channel O prepared for remote control unit RCU (only PROFITRON) P prepared for remote control unit RCU relay board with 8 outputs (only PROFITRON) ECOTRON PROFITRON Q prepared for remote control unit RCU MODBUS RTU channel (only PROFITRON) S7. S70 S7 S7 standard softwarefunction X X X X B positioner X X C process controller X D travel dependent output speed adjustment X X X E positioner travel dependent output speed adjustment X X F external analog output speed setpoint X X X G positioner external analog output speed setpoint X X H positioner with splitrange functionality X X J travel dependent freely adjustable positioning times X X X K positioner travel dependent freely adjustable positioning times X X L process controller travel dependent freely adjustable positioning times X round plug Signal assignment for the binary outputs for ECOTRON (also refer to wiring diagrams, signals ): Signaling set (set to can be adjusted locally in the segment display of the actuator) Output default setting optional sets with option Y Set Set Set Set Travel end ON NO End position ON NO End position ON NO Travel end ON NO Travel end CLOSE NO End position CLOSED NO End position CLOSED NO Travel end CLOSE NO Torque CL/OP reached NC Blinker NO Fault NC ReadyRemote NO ReadyRemote NO ReadyRemote NO Local NO Torque ON reached NC Warning motor temp. NC Warning motor temp. NC Warning motor temp. NC Torque CLOSE reached NC NO = active high, NC = active low for PROFITRON (also refer to wiring diagrams, signals 8): Output default setting with option Y with option Y with option Y90 Optional free assignment of outputs, NO/NC optional (can be changed locally) End position ON NO Intermediate contact OP NO Intermediate contact OP NO Intermediate contact OP NO End position CLOSED End position CLOSED NO Intermediate contact CL NO Intermediate contact CL NO Intermediate contact CL NO End position ON Torque ON reached NC ReadyRemote NO Torque ON reached NO Torque ON reached NO Torque CLOSE reached Torque CLOSE reached NC Torque ON reached NC Torque CLOSE reached NO Torque CLOSE reached NO Torque ON reached Fault NC Torque CLOSE reached NC ReadyRemote NO Local NC Torque CL/OP reached Local NO Local NO Local NO Fault NC Fault 7 Blinker NO Warning motor temp. NO Blinker NO Not used Blinker 8 Warning motor temp. NC Fault external voltage NC Warning motor temp. NO Not used Ready ReadyRemote NO = active high, NC = active low Local Intermediate contact CL Intermediate contact OP Fault motor temperature Warning motor temp. Fault external voltage Maintenance Run indication CLOSE Run indication ON Run indication ON/CLOSE Blinker End position CLOSED Blinker End position ON Y070.0/EN Page 7

18 Connections at round plug (plug assignment) Inputs and outputs ECOTRON PROFITRON S7. S70 Binary Inputs,, and,,,, 9, and 7 Outputs ), 7, 9, 0,, and S7 S7 ), 7, 9, 0,,,,, and nalog Inputs and (option) and (option), and (option) Outputs 7 and 8 7 and 8, 8, 9 and 0 (option) Relay outputs (option) Fieldbus (option) Voltage output P int. resp. P gal. uxiliary VDC supply for electronics unit P ext. 8, 9, 0,,,,,,, 7,0,,, and 8, 9, 0,,,,,,, 7, 0,,,,,, und 7 channel 8, 9, 0 and 8, 9, 0 and channel 8, 9, 0,,,, and 8, 9, 0,,,, and,, ) and 8 ),, ) and 8 ) 8 and 9 8 and XK 8 0 U U V V W W 0 Plug assignment for the external round plug connection Position recording If the actuator is equipped with a signaling gear, position recording is performed via precision film potentiometer with microcontroller assessment. The signaling gear reduces the revolutions required for travel to the permissible rotation angle of the precision film potentiometer. For "nonintrusive commissioning without opening the actuator" (without signaling gear), the position is recorded with utmost precision and is transmitted to the microcontroller. Positioner Defining an analog position setpoint (0/ 0m) for the positioner results in precise control of the position corresponding to this value. The positioner works adaptively. This leads to a continuous automatic adaptation of the threshold value to the controlled system: hysteresis 0.% of the travel response threshold (dead band) adjustable, default setting: 0. to. % of the travel upward adaptation response threshold is enlarged by 0. %, if an ON ==> CLOSE ==> ON command sequence occurs within seconds downward adaptation response threshold is reduced by 0.0 %, when no control has taken place within.8 seconds ) Not applicable for version with relay board. Page 8 Y070.0/EN

19 Power and consumption values Binary inputs and outputs binary inputs Control inputs ON, CLOSED, STOP, Emergency and Mode (Emergency and Mode only on PROFITRON) binary outputs 8 binary electronic outputs for signals on PROFITRON, outputs on ECOTRON ll binary inputs and outputs are galvanically isolated and potentialfree. Exception: For ECOTRON with relay board, the binary outputs refer to the potential of the electronics. Binary outputs are resistant to both shortcircuits and overloads. Input Output V DC 8 VDC V DC 8 VDC Level L potential (low ) [V DC] H potential (high ) [V DC] Current (per input or output) [m] 7 7 max. 0 max. 0 Resistance [Ω] max. max. nalog inputs and outputs analog inputs E: 0/0m E: 0/0m (addon PCB) analog outputs : Position actual value (0/0m) active, i.e. with internal power supply V DC : Position actual value (0/0m) passive, i.e. with external power supply V DC (addon PCB) nalog inputs and outputs are galvanically isolated (only PROFITRON). E and are located on a common addon PCB and have the same potential. For existing addon PCB (E), assignment of E and E analog inputs as well as and analog outputs is freely programmable. nalog outputs are resistant to both shortcircuits and overloads. Input Output Current [m] 0 0 (max. ) 0 0 (max. ) Resistance / load [Ω] max. 00 Ranges 00m or 0m with rising or falling level can be adjusted for PROFITRON; for ECOTRON, the curve is rising (0m). Relay outputs Relay outputs are galvanically isolated. DC C for resistive load max. switching capacity 80 W (for 0 V) 0 V max. switching voltage 0 V 0 V 00 V 0 V max. switching current The PROFITRON relay board has 8 relay outputs ( NO, NC and changeover contacts), the relay outputs of the ECOTRON are all designed as changeover contacts. Internal V power supply Only for PROFITRON are the binary inputs and outputs galvanically isolated from the electronics in case of internal V DC power supply via P gal.. External V power supply During power failure, both actual position value and device state are still sent via the external V DC supply P ext. to the binary signal outputs (signals 8) and communication via COMSIPOS or fieldbus is available. During mains operation, own supply via actuator. External V power supply Input P ext. min. 0 V ( V with relay board) Current consumption typ. V Σ current standard version [m] additional load: with PROFIBUS DP / Modbus RTU, channel [m] 0 0 with PROFIBUS DP / Modbus RTU, channel [m] 0 0 with Modbus TCP/IP [m] 0 0 with HRT [m] 8 with relay board [m] 0 0 with nonintrusive [m] with actual position value [m] 0 0 with Bluetooth [m] Y070.0/EN Page 9

20 Electric Rotary ctuators S7 Wiring diagram ECOTRON Y070. Connection control and feedback signals max. m Inputs binary /8V ) Outputs binary /8V ) Customer connection ctuator internal P int. CLOSE ON STOP GBI G int XK P int. G int. PBO GBO Output Output Output Output analog...0m O Output 9 0 P ext. G ext. 8 9 V DC ) ctuator internal Connection power supply N L L Customer connection XK U V L N 00V C / V C phase input XK U V W L L 800V C / 9000V C phase input Customer connection wiring examples: Wiring example I: internal V DC supply (here all inputs and outputs are supplied internally from the electronics unit with V DC) Wiring example II: external /8V DC supplies (in this example all galvanically isolated areas are supplied externally from different /8V DC power sources) U (DC) U (DC) (V DC) ) U 9 Plug assignment XK U 8 0 U V V W W ) galvanically isolated areas: can be supplied from different sources with /8V DC ) auxiliary V DC supply for electronics unit (if required) (In case of mains failure both actual position value and actuator status (binary outputs ) will continued to be signalled. Communication via COMSIPOS changes of parameters resp. download of actuator data is possible.) Wire crosssection max.: mm Power supply. mm Control and feedback signals The control/feedback wire must be shielded! Page 0 Y070.0/EN

21 Electric Rotary ctuators S7 Wiring diagram ECOTRON with relay board Y070. Connection control and feedback signals max. m Inputs binary /8V ) Outputs binary V Relay board Customer connection ctuator internal P int. CLOSE ON STOP GBI G int. XK G int. 7 Output Output Output Output Output 9 0 P ext. G ext. 8 9 V DC ) Output Output ctuator internal Output Output Output analog...0m O 7 8 Connection power supply N L L 7 0 Customer connection XK U V L N 00V C / V C phase input XK U V W L L 800V C / 9000V C phase input Customer connection wiring examples: Wiring example I: internal V DC supply (here all inputs and outputs are supplied internally from the electronics unit with V DC) Wiring example II: external /8V DC supplies (in this example the galvanically isolated area is supplied externally from a different /8V DC power source) U (DC) U 9 (V DC) ) Plug assignment XK U 8 0 U V V W W ) galvanically isolated area: can be supplied from different source with /8V DC ) auxiliary V DC supply for electronics unit (if required) (In case of mains failure both actual position value and actuator status (binary outputs ) will continued to be signalled. Communication via COMSIPOS changes of parameters resp. download of actuator data is possible.) Wire crosssection max.: mm Power supply. mm Control and feedback signals The control/feedback wire must be shielded! Y070.0/EN Page

22 Electric Rotary ctuators S7 Wiring diagram ECOTRON with Fieldbus Y070. Connection control and feedback signals max. m Inputs binary /8V ) Outputs binary /8V ) Customer connection ctuator internal P int. CLOSE ON STOP GBI G int XK P int. G int. PBO GBO Output Output Output Output Output 9 0 P ext. G ext. 8 9 ctuator internal Customer connection Connection power supply analog...0m O PROFIBUS / MODBUS Channel Channel B V 0 V Fieldbus (PCB in connection hood) B V 0 V ON ON OFF OFF XK N U V L N 00V C / V C phase input XK L L U V W L L 800V C / 9000V C phase input P M P V DC ) ) M Channel P M P B B B B M Channel Customer connection wiring examples: Wiring example I: internal V DC supply (here all inputs and outputs are supplied internally from the electronics unit with V DC) Wiring example II: external /8V DC supplies (in this example all galvanically isolated areas are supplied externally from different /8V DC power sources) U (DC) U (DC) (V DC) ) U 9 Plug assignment XK U 8 0 U V V W W ) galvanically isolated areas: can be supplied from different sources with /8V DC ) auxiliary V DC supply for electronics unit (if required) (In case of mains failure both actual position value and actuator status (binary outputs ) will continued to be signalled. Communication via COMSIPOS or fieldbus changes of parameters resp. download of actuator data is possible.) ) up to connectors P and M on the fieldbus connection PCB Wire crosssection max.: mm Power supply. mm Control and feedback signals The control/feedback wire must be shielded! Page Y070.0/EN

23 Wiring diagram ECOTRON with Fieldbus and FO Y070.0 Customer connection ctuator internal N L L Customer connection ctuator internal P int. CLOSE ON STOP GBI G int. P int. G int. PBO GBO Output Output Output Output Output B V 0 V P ext. G ext. max. m Y070.0/EN Page

24 0 Electric Rotary ctuators S7 Wiring diagram PROFITRON Y070.7 Connection control and feedback signals max. m Inputs analog 0/...0m Outputs binary /8V ) ) ) ) I ) I O O 0 Customer connection ctuator internal P gal. CLOSE ON STOP Mode GBI G gal. EMERGENCY EMERGENCY P binary /8V analog 0/...0m P gal. G gal. PBO GBO Output Output Output Output Output Output Output 7 Output 8 P ext. G ext. XK V DC ) COMSIPOS USB.0 Bluetooth ctuator internal Customer connection XK Connection power supply N U V L N 00V C / V C phase input XK L L U V W L L 800V C / 9000V C phase input D D Standard (USB socket under screw cap on the electronics housing) Customer connection wiring examples: Wiring example I: internal V DC supply (here all inputs and outputs are supplied internally from the electronics unit with V DC) Wiring example II: external /8V DC supplies (in this example all galvanically isolated areas are supplied externally from different /8V DC power sources) U (DC) U (DC) U (V DC) U (DC) U 9 (V DC) ) Plug assignment XK U 8 0 U V V W W ) galvanically isolated areas: can be supplied from different sources with /8V DC ) auxiliary V DC supply for electronics unit (if required) (In case of mains failure both actual position value and actuator status (binary outputs 8) will continued to be signalled. Communication via COMSIPOS changes of parameters resp. download of actuator data is possible.) ) option Wire crosssection max.: mm Power supply. mm Control and feedback signals The control/feedback wire must be shielded! Page Y070.0/EN

25 0 Electric Rotary ctuators S7 Wiring diagram PROFITRON with relay board Y070.8 Connection control and feedback signals Inputs analog 0/...0m Outputs binary V max. m ) ) Relay board Output Output Output 7 Output 8 0 I ) I O ) O Customer connection ctuator internal P gal. CLOSE ON STOP Mode GBI G gal. EMERGENCY EMERGENCY binary /8V analog 0/...0m P G gal. Output Output Output Output Output Output Output 7 Output 8 P ext. G ext. Output Output Output Output XK V DC ) COMSIPOS USB.0 Bluetooth ctuator internal Customer connection XK Connection power supply N U V L N 00V C / V C phase input XK L L U V W L L 800V C / 9000V C phase input D D Standard (USB socket under screw cap on the electronics housing) Customer connection wiring examples: Wiring example I: internal V DC supply (here all inputs and outputs are supplied internally from the electronics unit with V DC) Wiring example II: external /8V DC supplies (in this example all galvanically isolated areas are supplied externally from different /8V DC power sources) U (DC) U (DC) U (V DC) U 9 (V DC) ) Plug assignment XK U 8 0 U V V W W ) galvanically isolated areas: can be supplied from different sources with /8V DC ) auxiliary V DC supply for electronics unit (if required) (In case of mains failure both actual position value and actuator status (binary outputs 8) will continued to be signalled. Communication via COMSIPOS changes of parameters resp. download of actuator data is possible.) ) option Wire crosssection max.: mm Power supply. mm Control and feedback signals The control/feedback wire must be shielded! Y070.0/EN Page

26 0 Electric Rotary ctuators S7 Wiring diagram PROFITRON with Fieldbus Y070.9 Customer connection ctuator internal P gal. CLOSE ON STOP Mode GBI G gal. EMERGENCY EMERGENCY P gal. G gal. PBO GBO Output Output Output Output Output Output Output 7 Output 8 P ext. G ext. B V 0 V max. m 0 Customer connection ctuator internal N L L P B V 0 V Page Y070.0/EN

27 0 Electric Rotary ctuators S7 Wiring diagram PROFITRON with Fieldbus and FO Y070. Customer connection ctuator internal P gal. CLOSE ON STOP Mode GBI G gal. EMERGENCY EMERGENCY P gal. G gal. PBO GBO Output Output Output Output Output Output Output 7 Output 8 max. m 0 Customer connection ctuator internal N L L P B V 0 V P ext. G ext Y070.0/EN Page 7

28 Issue 0.8 SIPOS ktorik GmbH Y070.0/EN Subject to changes without notice! Im Erlet D908 ltdorf