Electric actuator for quarter-turn valves. For output torques to 17,700 lb. in.

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Maurice McCoy
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Electric actuator for quarter-turn valves. For output torques to 17,700 lb. in. Features Standard Standard actuator accepts 24 to 240 Volt DC or C single phase input, 50 and 60 Hz.

1 Electric actuator for quarter-turn valves. For output torques to 17,700 lb. in. Features Standard Standard actuator accepts 24 to 240 Volt DC or C single phase input, 50 and 60 Hz. Three phase is optional. Separate terminal enclosure isolated from the electronics and motor compartment. Only the wiring terminal is exposed during field installation. Standard adjustable torque switches, from 40 to 100% of rated torque output. Manual override does not require a de-clutchable mechanism - always engaged. NEM 4 / 4X / 6 UL and CS enclosures. Optional Explosion Proof FM and CS enclosures. nodized aluminum with epoxy powder coat to protect unit in most aggressive environments. Visual mechanical position indicator for accurate visual reference of valve position. Direct mounting to Keystone valves or readily adaptable to other quarter-turn valves; minimizes costs associated with adaptation. Permanently lubricated self-locking gear train eliminates the need for motor brakes. Mechanical travel stops prevent overtravel during hand wheel or motor operation. Over temperature Motor thermostat. Integral speed control independently adjustable in open and closing directions. Optional nalog control modules offer 4 to 20 m input/output. Complete with additional output relays and monitor relay. lternate 0 to 10 VDC input/output. Communication Modules for most standard communication bus protocols. Bluetooth modules allow for non-intrusive access to the EPI 2 for configuration, operation and interrogation via a Bluetooth enabled handheld PD or PC. General applications Quarter-turn ball, butterfly, or rotary plug valves, dampers, etc. Technical data Temperature : Units available for -40 F to 158 F [-40 C to 70 C] Output torque: up to 17,700 lb. in. [2000 Nm] Voltage : Standard Unit: Universal for - 24 to 240 VC, 1 phase 60/50 hertz and 24 to 240 VDC Optional Units for: 208 to 240 VC, 3 phase 60/50 hertz 380 to 480 VC, 3 phase 60/50 hertz 575 VC, 3 phase 60/50 hertz Flow Control Keystone is either a trademark or registered trademark of Tyco International Services G or its affiliates in the United States and/or other countries. ll other brand names, product names, or trademarks belong to their respective holders. Total Flow Control Solutions -US-0701

2 Basic Unit Technical Detail Voltage Ratings 24 to 240 Volts DC or C single phase 50/60 Hz. +/- 10% voltage tolerances; +/- 5% Frequency. Working Temperature Standard Range: -40 F to 158 F [-40 C to 70 C] Optional Ranges: -40 F to 158 F [-40 C to 70 C] -40 F to 125 F [-40 C to 52 C] Environmental Protection Standard Weather Tight Enclosure NEM 4/4X/6 according to NEM ICS6/NEM 250 IP68 according to EN Standard unit is UR (UL Recognized per UL 873/XPX2) Optional Explosion Proof Enclosure FM/CS NEC 505 (Class 1, Zone 1 & 2) NEC 500 (Class 1, Div. 2) Electric motor and universal power supply Innovative POWER SUPPLY MODULE to accept 24 V to 240 V DC and C 1-phase input voltages at 50 and 60 Hz provides flexibility for a broad range of applications. Over temperature device to protect the motor and electronics is included. Local Indicator Standard "Window" type located in the cover. Travel Stops Mechanical stops on the base of the actuator provide +/- 10 over/under travel in each direction (70 minimum to 110 maximum angular stroke). nti-condensation Heater Standard with 10 Watt thermostat will activate the heater when the ambient temperature drops below +59 F. Terminal Enclosure Terminal board is in a separate compartment. Removal of the actuator s control cover to do field wiring is no longer required. Four 1" NPT conduit openings allow flexibility in wiring access. Electronic Controls Push-to-Run 3 wire (Open/Close/Common) remote control signals. Torque sensing in both directions of travel, adjustable in 10 steps from 40% to 100% of the actuator s rated torque output. bsolute encoder is used for position feedback. Output speed adjustment with ratio of 1 to 9; Speed independently adjustable for the opening and closing directions. Four SPST (NO/NC) latching contacts are provided for fully Open / fully Closed remote indication. Contact ratings are 5 mp at 120VC and 5 mp at 30 VDC. Base Unit Default Settings The actuators are provided with the following default values: - Closing limit by Position - Opening limit by Position - Stoking time for closing and opening; 15 seconds for models E006, E013, E025, and E051, 30 seconds for the E091, and 66 seconds for the E Torque Limiting for closing and opening set at 100% of nominal torque. Material of Construction Main Components Body and Cover Epicyclical gearing Output drive Base Plate Manual Worm Shaft Worm Wheel O-ring Lubrication Materials nodized ESPC aluminum alloy C ll metal gearing (on most models) Ductile cast iron grade GJS Investment cast iron High-grade alloy steel lloy steel NBR or Fluorosilicon suitable for ambient temperature range Grease suitable for ambient temperature range Easily accessed control panel allows setting of torque, speed, and position quickly and simply. ll settings are done from this control panel. 2

3 New Standards for the Small Electric Quarter-turn Market Control Panel offers easy setting of all functions from one location Separate terminal block for safe and easy field wiring terminations ll metal, self-locking, epi-cyclical internal gearing ensures a smooth and reliable operation 3

Option Modules OM1 - Servoamp and Retransmission Module (available with integral Bluetooth Nonintrusive Configuration) nalog Position INPUT of 4 to 20 m or 0 to 10 VDC (selectable).

Motor Running output contact. 4 additional SPST Output Contacts set independently at one of 10 points along the stroke. Contacts are configurable (make or break).

4 Option Modules OM1 - Servoamp and Retransmission Module (available with integral Bluetooth Nonintrusive Configuration) nalog Position INPUT of 4 to 20 m or 0 to 10 VDC (selectable). nalog Position OUTPUT of 4 to 20 m or 0 to 10 VDC (selectable). Monitor Relay larm contact to indicate loss of power, torque alarm, overtemperature of motor or electronics and loss of analog signal. Motor Running output contact. 4 additional SPST Output Contacts set independently at one of 10 points along the stroke. Contacts are configurable (make or break). Non-Intrusive Configuration of Servoamp/ Retransmission Optional - OM1 module may be specified with integral, non- intrusive, configuration using Bluetooth wireless technology protocol. OM2 - Battery Backup Module Provides power so that the remote contacts will update whenever the main power supply to the actuator is lost. OM3 - Local Interface Integral pushbutton panel with Local/Remote Selector, Open/Close pushbuttons and 2 LED's (Red/Green) for local indication. OM4 - Non-Intrusive Configuration Tool module with Bluetooth wireless technology allows non-intrusive configuration of on-off actuators. (Not available for OM8, 9, 10, or 13) OM13 - Three wire interface control module Converts unit to 3-wire configuration where power and directional control are same. BUS Communication - Network Interface Optional network interface modules to allow communication with BUS systems. These modules are plug and play. OM8 - S-interface Module (available with integral Bluetooth Non-intrusive Configuration) Si 2.1/2.2 module OM9 - PROFIBUS DPV0 and DPV1 (available with integral Bluetooth Non-intrusive Configuration) PROFIBUS DPV0 cyclic communication and acyclic communication as per PROFIBUS DPV1 extension OM10 - FOUNDTION Fieldbus (available with integral Bluetooth Non-intrusive Configuration) FF interface module OM11 - DeviceNet Module (available with integral Bluetooth Non-intrusive Configuration) DeviceNet interface module Notes 1. S-interface is a registered trademark of S-International. 2. The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc. and any use of such marks by Tyco Flow Control is under license. 3. Foundation fieldbus is a registered trademark of the Fieldbus Foundation. 4. PROFIBUS is a registered trademark of PROFIBUS International. 5. DeviceNet is a registered trademark of ODV. 4

Keystone Direct Mount System The same direct mounting brought to the market place by Keystone for valves and actuators, with even more flexibility.

The EPI 2 continues this customer oriented system with additional flexibility aimed at allowing the customer more actuator with every purchase.

5 Keystone Direct Mount System The same direct mounting brought to the market place by Keystone for valves and actuators, with even more flexibility. Keystone Valve pioneered the direct mounting compact valve actuator system. The EPI 2 continues this customer oriented system with additional flexibility aimed at allowing the customer more actuator with every purchase. The EPI 2 has dual mounting bolt circles and dual shaft acceptance with most units. This feature allows coverage of more valve sizes and types with less actuator models. C D F B E Shaft Inserts ctuator Base Dimensions (inches) Standard Bore Bolt Circle Standard Shaft Inserts Double D Keyed Depth B C D E F Key Model Bore Dia. Key Depth Dia. Holes Dia. Holes Size E /4 x 1 / /4-20 UNC /8-16 UNC E /8-16 UNC /4 x 1 / E /2 x 3 / /8-16 UNC /2-13 UNC /4 x 1 / E /2 x 3 / /8-16 UNC /2-13 UNC /4 x 1 / E /2 x 3 / /2-13 UNC /4-10 UNC /2 x 3 / E /2 x 3 / /2-13 UNC /4-10 UNC /2 x 3 / Notes Standard Bore - W1, W2, X1, and X2 on models E013 and E025 are 35 mm bore with 8 mm x 10 mm key. W5, W8, and X5 are as listed above. Insert - W1, W2, X1, and X2 on model Model E051 is with 3/8 x 3/8 key. W5, W8, and X5 are as listed above. 5

6 Models E006, E013, E025, E051, E091 B R G F E W W C P N M W K H L J 1 H D D1 With optional local interface module OM3 Dimensions (inches) Weight 3 Model 1 B C D D1 E F G H J K L M N P R 1 W 2 (lbs) E " NPT 16.5 E " NPT 20.9 E " NPT 34.2 E " NPT 37.5 E " NPT 50.7 Notes 1. Space required for cover removal 2. 4 total conduit connections 3. dd 1.1 lbs. for Option Module OM3 Local Interface 6

7 Model E171 G F E E W W P W N L M C K K H B J H D D1 1 With optional local interface module OM3 Dimensions (inches) Weight 3 Model 1 B C D D1 E F G H J K L M N P R 1 W 2 (lbs) E " NPT 88.2 Notes 1. Space required for cover removal 2. 4 total conduit connections 3. dd 1.1 lbs. for Option Module OM3 Local Interface 7

8 Performance djustable torque and stroke time offers flexibility in performance and valve protection unsurpassed in the small electric quarter-turn market. Torque output at selected setting (lb. in.) Model 100% 40% E E E E E E Position Output torque is independently adjustable from 40% to 100% in both directions of travel. djustments are in increments of 1 from 0 to 9. The default setting is 100%, position 9 on the rotary selector used for configuration. Operating Time at selected setting (sec s/90) Model 100% 10% E E E E E E Position Output speed is adjustable from 10% to 100% in both directions of travel. djustments are in increments of 1 from 0 to 9. The default settings are: 15 seconds for the E006, E013, E025 & E seconds for the E091 - and 66 seconds for the E171. The tolerance is +/- 10% of nominal. 8

9 Current Draw Model E VDC 24 VC 48 VC 48 VDC 120 VC 240 VC 120 VDC 240 VDC time (sec/90 ) Model E VDC 24 VC 48 VC 48 VDC 120 VC 240 VC 120 VDC 240 VDC time (sec/90 ) Model E025 Model E051 - E091 - E VDC 24 VC 48 VDC 48 VC 120 VDC 120 VC 240 VC 240 VDC time (sec/90 ) VDC 24 VC 48 VDC 48 VC 120 VC 120 VDC 240 VC 240 VDC time (sec/90 ) Model E051 Model E091 Notes 1. = current draw (mp) at nominal conditions (output torque 100%) 2. Max current (mp) at stall conditions x 3. Current diagrams for VDC supply Current diagrams for VC/1-phase supply 4. Power factor for VC supply Model E171 9

10 Wiring Diagram General rrangement with Base Card 10

11 Model Number Detail E W Model (1 digit) E = EPI 2 Quarter-turn Electric Size (3 digits) lb. in ,300 lb. in ,500 lb. in ,100 lb. in ,100 lb. in ,700 lb. in. Local Indicator ( 1 digit) Standard Window B VID Beacon Voltage ratings (1 digit) 0 24 to 240 VDC and 24 to 240 VC 1-ph 50/60 Hz to 240 VC 3-ph 50/60 Hz to 480 VC 3-ph 50/60 Hz to 575 VC 3-ph 50/60 Hz Classification & Temperature Rating (2 digit) W1 NEM 4/4X/6 (IP66/68M) mbient Temp: -13 F to F [-25 C to 70 C] (Motor Pinion Reduction Gear - Reinforced cetal Resin) W2 NEM 4/4X/6 (IP66/68M) mbient Temp: -40 F to F [-40 C to 70 C] (Motor Pinion Reduction Gear - Reinforced cetal Resin) W5 CS 139 (C-US) NEM 4/4X/6 (IP66/68M) mbient Temp: -40 F to F [-40 C to 60 C) (Motor Pinion Reduction Gear - Steel) W8 UL Recognized per UL 873/XPX2 and CS 139 (C-US) NEM 4/4X/6 (IP66/68M) mbient Temp: -40 F to F [-40 C to 52 C) (Motor Pinion Reduction Gear - Steel) X1 FM/CS per NEC 505 (Class 1, Zone 1 & 2) NEC 500 (Class 1, Div. 2) NEM 4/4X/6 (IP66/68M) mbient Temp: -13 F to F [-25 C to 65 C] (Motor Pinion Reduction Gear - Reinforced cetal Resin) X2 FM/CS per NEC 505 (Class 1, Zone 1 & 2) NEC 500 (Class 1, Div. 2) NEM 4/4X/6 (IP66/68M) mbient Temp: -40 F to F [-40 C to 65 C] (Motor Pinion Reduction Gear - Reinforced cetal Resin) X5 FM/CS per NEC 505 (Class 1, Zone 1 & 2) NEC 500 (Class 1, Div.2) NEM 4/4X/6 (IP66/68M) mbient Temp: -40 F to F [-40 C to 65 C] (Motor Pinion Reduction Gear -Steel) Special Option Code (1 digit) 0 Standard Option Modules (2 digits) 00 NONE Standard On-Off Configuration P1 Servo mp w/retransmission (OM1) P2 Lithium Battery (OM2) P3 Local Interface (OM3) P4 Bluetooth Interface (OM4) P5 Servo mp w/retransmission, Lithium Battery (OM1 + OM2) P6 Servo mp w/retransmission, Local Interface (OM1+ OM3) P7 Servo mp w/retransmission, Bluetooth Communication (OM16) P8 Servo mp w/retransmission,lithium Battery, Local Interface (OM1 + OM2 + OM3) P9 Servo mp w/retransmission, Lithium Battery, Bluetooth communication (OM16 +OM2) P Servo mp w/retransmission, Local Interface, Bluetooth communication (OM16 + OM3) PC Servo mp w/retransmission, Lithium Battery, Local Interface, Bluetooth communication (OM16 + OM2 + OM3) PD Local Interface, Bluetooth communication (OM3 + OM4) PF Local Interface, Lithium Battery, Bluetooth communication (OM2 + OM3 + OM4) PJ Local Interface,Lithium Battery (OM2 + OM3) 3 Si 2.1 bus communication (OM8) 4 Si 2.1 bus communication, Local Interface (OM8 + OM3) 5 Si 2.1 bus communication, Bluetooth communication (OM8-B) 6 Si 2.1 bus communication, Local Interface, Bluetooth communication (OM8-B + OM3) 3P PDP V0/V1 bus communication (OM9) 4P PDP V0/V1 bus communication, Local Interface (OM9 + OM3) 5P PDP V0/V1 bus communication, Bluetooth communication (OM9-B) 6P PDP V0/V1 bus communication, Local Interface Bluetooth Communication (OM9-B + OM3) 3F Foundation Fieldbus communication (OM10) 4F Foundation Fieldbus communication, Local Interface (OM10 + OM3) 5F Foundation Fieldbus communication, Bluetooth communication (OM10-B) 6F Foundation Fieldbus communication, Local Interface Bluetooth Communication (OM10-B + OM3) PG 3-wire Interface Card (OM13) PH 3-wire Interface Card, Lithium Battery (OM13 + OM2) 11

lso available for Keystone Direct Mounting... Keystone 79U Pneumatic ctuators Rack and Pinion actuator available both double acting and spring return. Torques to 18,100 lb. in.

com Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy.

12 lso available for Keystone Direct Mounting... Keystone 79U Pneumatic ctuators Rack and Pinion actuator available both double acting and spring return. Torques to 18,100 lb. in. Keystone MRP Pneumatic ctuators Rack and Pinion actuator available both double acting and spring return. Torques to 18,100 lb. in. Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MKES NO REPRESENTTIONS OR WRRNTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITTION NY WRRNTIES OF MERCHNTBILITY OR FITNESS FOR PRTICULR PURPOSE WITH RESPECT TO THE INFORMTION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMTION REFERS. CCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DMGES (OF NY KIND OR NTURE, INCLUDING INCIDENTL, INDIRECT, OR CONSEQUENTIL DMGES) RESULTING FROM THE USE OF OR RELINCE UPON THIS INFORMTION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. 12

Electric actuator for quarter-turn valves. For output torques to 17,700 lb. in.

Electric actuator for quarter-turn valves. For output torques to 17,700 lb. in. Features Standard Standard actuator accepts 24 to 240 Volt DC or C single phase input, 50 and 60 Hz. Three phase is optional.