Flow Meter FC100. Description FC100. Ordering information

Transcription

1 Flow Meter FC00 Microcontroller operated Flow Meter to monitor and display flow rates and temperature. Once correctly adjusted it can also be used for mass flow measurements. Factory preset for air and water. The RS interface allows configuration, operation and data logging by means of a PC software. Features Menu driven (keypads) LC display ( x digits) can show: - actual flow velocity, volume flow rate, temperature - directions for parameter assignment, configuration, diagnostics and error correction; - peak values indication Two scalable analogue outputs Minimum/maximum memory of flow velocity and temperature Two freely selectable limit contacts Volume flow dependent pulse output Totalizer (with external reset), power fail-safe display illumination RS interface allows configuration, operation and data logging by means of a PC software Type FC00 FC00-FH Flow Meter in rail mounted housing Flow Meter in surface mounted housing Input voltage U DC V Signal outputs R T relay outputs ( limit values) transistor outputs ( limit values + status or limit values + status + pulse output) nalogue outputs V V C 0/- Volt 0/-0 Volt 0/-0 m (self-powered, galvanically isolated) Serial interface K RS (with PC-Software) FC00 - U R V K ordering example rail mounted housing Dimensions FC00 (rail mounted housing),. FC00 FC00-FH (surface mounted housing). FC FC00 ø, ø0. mounting holes M Flow controller M Flow controller M M surface mounted housing 0..0 This is a metric design and millimeter dimensions take precedence ( mm ) inch GERMNY FC00 FLOW CONTROLLER Type No. Serial No. Power,. FC00-xxx xxxx xxxx DC 0 0V.0 0 0_e EDITION 0

2 Flow Meter FC00 0 Flow Meter FC00 General data Suitable for Measuring functions Display Configuration by TECHNICL DT with CST/CSF calorimetric monitoring heads gases, liquids (oil etc.) flow velocity, volume flow rate, temperature x -digit LC display (illuminated) keypads or PC software Serial interface RS, PC-Software runs on Windows XP/Windows Vista /Windows mbient temperature range (electronic control unit) + C C/+ F + F Electrical data Supply voltage Power consumption DC 0 0 V DC 0 V: 0 m; DC V: 0 m; DC 0 V: 0 m nalogue outputs flow and temperature 0/-0 m or 0/-0 V or 0/- V Signal outputs MTTF (SN 00) Flow measurement Measuring range (display range) ccuracy relay outputs ( limit values) SPDT contacts C/DC 0 V/ /0 W transistor outputs ( limit values + status, or limits values + status + pulse output) water air water air open collector outputs DC V/0 m/, W years, depends on device type, for details see MTTF-certificate 0,0... m/s (0... m/s)/0.. fps (0. fps) 0,... 0 m/s ( m/s)/0.. fps (0 fps) see failure diagram see failure diagram () water % of measured value (% 00% of measuring range final value) Repeatability air % of measured value (% 00% of measuring range final value) Temperature drift Response delay Temperature measurement Mechanical data (electronic control unit) Degree of protection Materials rail mounted surface mounted rail mounted surface mounted Housing dimensions (LxWxH) Weight Cables rail mounted surface mounted water air water () air () measuring range accuracy ± 0,0 %/ C of measuring range final value/ ± 0,0 %/ F of measuring range final value ± 0,0 %/ C of measuring range final value/ ± 0,0 %/ F of measuring range final value, s s -0 C C/-0 F + F ± % of measuring range IP0 IP luminium, display: polyester foil luminium/acrylic see dimensions (previous page) g/0.0 lb 00 g/. lb voltage supply x0, mm /x. 0 - in. (WG ) to monitoring head LifYCY xx0, mm /xx in. (WG ) analogue outputs x LifYCY x0, mm /x in. (WG ) limit value outputs x LifYCY x0, mm /x in. (WG ) Max. cable length to monitoring head 00 m/ ft () Of the set value, at constant temperature and flow conditions, and stable thermal conductivity. () Delay with the switch point set to m/s /. fps and the flow at m/s /. fps, after a sudden complete stop. () Delay with the switch point set to 0 m/s /. fps and the flow at 0 m/s /. fps, after a sudden complete stop. Windows and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. 0 EDITION

3 Flow Meter FC00 lock diagram f (% of measuring range final value) Input voltage:. User interface :. User interface : Keyboard/Display: Sensor interface: Controller system : DC 0 0 V relay outputs: limit values transistor outputs: limit values + error indication + busy signal or pulse output (software selected) analogue outputs:. User interface : RS interface Sensor interface calorimetric monitoring head CSx temperature and flow current or voltage. User interface : totalizer reset: edge controlled potential free, normally open contact or voltage pulse DC0 0 V f max -f max keypads LC display x digits backlight (can be switched off) calorimetric monitoring head type CSx signal processing I/O - controlling monitoring parameter memory communication Failure diagram for water Power supply DC/DC Microcontroller system Keyboard and display adjustment point at m/s /. fps: ±% of measuring range final value.. User interface. User interface. User interface. User interface v (fps) v (m/s) Other accuracy values or adjustment points upon request (see type FC0-CC). Connection diagram XV XV 0 XSK XSE XO XH - power supply XSK - calorimetric monitoring head XRE FC00 - totalizer reset Failure diagram for air f (% of measuring range final value) Flow Controller XSE XO - analogue outputs XH - signal outputs XRE M - RS communication interface v (fps) v (m/s) f max -f max adjustment point at 0 m/s /. fps: ±% of measuring range final value Other accuracy values or adjustment points upon request (see type FC0-CC). 0 EDITION 0

4 Flow Meter FC00 0 analogue outputs ** C, V, V signal outputs analogue outputs ** C, V, V signal outputs FC00 with relay outputs FC00 with transistor outputs RS communication interface RS communication interface /ERROR /ERROR XSE XO XH XV XSK XRE 0 NO white R(Tref) -LO NGND calorimetric monitoring head blue GND SGND ** LifYCY x x0, mm red IS SGND ** NO NGND /USY/PULSE /USY/PULSE LIM LIM LIM LIM TXD RXD GND SGND NC* TXD RXD GND SGND NC* NC* C/+ C/+ E/- E/- E/- C/- E/- C/+ XSE XO XH FC00 Flow Controller Connection diagrams M XV XSK XRE 0 NO white R(Tref) -LO calorimetric monitoring head NGND blue GND SGND ** LifYCY x x0, mm red IS SGND ** NO NGND NC* SGNDL LIM LIMCOM /LIM SGNDL LIM LIMCOM /LIM FC00 Flow Controller XSE XO XH M yellow green brown black grey pink yellow green brown black grey pink shield ground R(HEIZ) -LO R(HEIZ) -H I R(Tref) -HI SGND +U V -U V R(Tdiff)-LO R(Tdiff)-HI shield ground R(HEIZ) -LO R(HEIZ) -H I R(Tref) -HI SGND +U V -U V R(Tdiff)-LO R(Tdiff)-HI power supply totalizer reset power supply totalizer reset FC00-C - Recommended connection of pulse output Electronic signal processing Electromagnetic pulse counter * NC: not connected ** SGND SGND} ungrounded pply shield on one side only. E/- emitter terminal C/+ collector terminal * NC: not connected ** SGND SGND} ungrounded pply shield on one side only. XSE XO XH zener voltage i C U C i L 0 m U V CD U V t L t ON t U C i C U V < V t t ON - pick-up time t L - time constant of breaking current inductance of the counter drive 0 EDITION

5 Flow Meter FC00 PC-Software General Settings: Selection of the language of the PC software Definition how often measuring values are read from the FC00 Indication of hardware and firmware version Configuration of the FC00: asic settings (e.g. type of measuring head, pipe size) Selection of the units of all measured values Configuration of the analogue and signal outputs and the pulse output Settings of the display and further configuration possibilities Operation of the FC00: Indication of the actual measured values and saved minimum and maximum values Indication of the actual condition of the signal outputs Logging of all measured values - export to Microsoft Excel Visualization of the measured values: Plot of the measured values (volume flow and temperature) Flexible indication of the measured values (e.g. scale, zoom, scroll) 0 Microsoft and Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. EDITION 0

6 FC00 Monitoring head CST Thread-mounted calorimetric monitoring head for flow Meter FC00, suitable for general industry applications. Thread-mounted calorimetric monitoring head 0 Features Suitable for installation in welding bushes Medium temperature: -0 C +0 C/-0 F + F Material: stainless steel./isi Ti, Hastelloy alloy C.0 or titanium G. Type No. CST Thread-mounted monitoring head with calorimetric sensors Process connection 0 thread size G/ 0 thread size NPT / Medium air W water Material of areas exposed to medium M stainless steel./isi Ti (standard) M nickel-based alloy Hastelloy alloy C.0 M titanium G. Length of shank/thread L0 mm/. in. (standard) Electrical connection E0 round connector with tinned contacts (plug and cable to order separately) Certification T0 without certificate (standard) *) Specification of medium xxx CST - 0 M L0 E0 T ordering example *) for detailed information please see section 0. Dimensions. 0. /-NPT. G/ SW.0 in. mm ø inch.0. round connector mm inch 0. G/ ø. SW.0 in. Technical data Type of head CST-0 thread-mounted Thread G/ (standard), NPT / Length of shank Length of sensor Suitable for mm/. in. mm/. in. air, water Temperature range *) -0 C C/-0 F + F (of gas/water) Temperature drift ± < 0.0 %/ C/measuring range / of monitoring head ± < 0.0 %/ F/measuring range (T = +0 C +0 C/+ F + F) Measuring ranges air: water: Pressure resistance () Degree of protection () Material 0 0 m/s / 0. fps 0 m/s / 0. fps 00 bar/0 psi IP stainless steel./isi Ti Hastelloy C.0 titanium G. Cable to LifYCY xx0. mm /xx in. electronic control unit (WG ) () dmissible operating pressure DIN 0, measured at max. temperature (= max. medium temperature) () with mating connector *) max. + C/+ F in the connector area This is a metric design and millimeter dimensions take precedence ( mm ) inch 0 EDITION

7 ø.0 FC00 Cable types and accessories (CST) Cable types / with connectors Cable between Flow Meter FC00-xxx and calorimetric monitoring head type CST. Connection to monitoring head by means of -pole round connector Connection to FC00-xxx by means of 0-pole clamping connector (XSK) Technical data Do + Ka type Do + Ka type Cable type Features: highly flexible, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: Ω/km 0 MΩ x km 0 V 00 V Temperature range: -0 C C/+ F + F (processing and operation) -0 C C/- F + F (transport and storage) Cable type Features: non-halogenous, highly flexible, cold- and heat resistant, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: 0 Ω/km 00 MΩ x km 00 V 00 V Temperature range: -0 C C/- F + F Type between calorimetric monitoring heads CST and FC00, FC00-FH Do + Ka type PVC insulated cable, type LifYCY xx0. mm (WG ) -pole round connector + 0-pole clamping connector Do + Ka type silicone insulated cable, type xx0. mm (WG ) -pole round connector + 0-pole clamping connector vailable cable lengths...m m/. ft, m, m/. ft, m, 0 m/. ft, m, 0 m/. ft, m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m/ ft, (up to max ft) Do + Ka type - m ordering example ccessories -pole round connector (without cable, for individual wiring by customer) 0ZZ00 ø 0. 0-pole clamping connector for cable types and (without cable, for individual wiring by customer) 0ZZ000 Reducing piece from G/ to G/ Material: stainless steel./isi Ti 0Z0Z000 SW0.. This is a metric design and millimeter dimensions take precedence ( mm ) inch Standard warranty cover will be invalidated if the correct FlowVision monitoring head/control unit connecting cable is not used. G/ G/ 0 EDITION

8 ø SW0 Mx0. round connector FC00 Monitoring head CSF-0 Extended calorimetric monitoring head with variable immersion depth for Flow Meter FC00, suitable for use in pipelines with process connections DN 0 plus. Caution: Fix with locking set 0 (see accessories). Monitoring head CSF 0 Features Medium temperature range: -0 C C/-0 F + F Material: stainless steel./isi Ti Type CSF Extended monitoring head with calorimetric sensors Monitoring head design 0 Monitoring head with variable immersion depth Medium air Material of areas exposed to medium M stainless steel./isi Ti Process connection 00 without flange; see accessories for connections Length of shank/thread L mm/.0 in. (standard) other lengths upon request Electrical connection E0 round connector with tinned contacts (plug and cable to order separately) Certification T0 without certificate (standard) *) Specification of medium xxx CSF - 0 M 00 L E0 T ordering example *) for detailed information please see section 0 Dimensions ø.. Type..0 L mm inch CSF- L.0 CSF- L0 00. CSF- L0 00. L monitoring head should be aligned in direction of flow (see arrow). Only CSF- L0 and CSF- L0 : dditional wetted o-ring (FKM) This is a metric design and millimeter dimensions take precedence ( mm ) inch.0.. Technical data Type of head Shank diameter Length of shank Length of sensor Suitable for CSF-0 variable immersion depth push-in mm/.0 in. mm/.0 in. mm/. in. air Temperature range*) -0 C C/-0 F + F (of gas) Temperature drift of sensor Measuring range (air) Pressure resistance () (sensor) Pressure resistance () (installation) Degree of protection () Material ± < 0.0 %/ C/measuring range ± < 0.0 %/ F/measuring range (T = +0 C +0 C/+ F + F) 0 0 m/s / 0. fps (atm. press.) 00 bar/0 psi depending on connection (see accessories) IP stainless steel./isi Ti Cable to LifYCY xx0. mm /xx in. electronic unit (WG ) () dmissible operating pressure DIN 0, measured at max. temperature (= max. medium temperature) () with mating connector *) max. + C/+ F in the connector area EDITION

9 FC00 Cable types and accessories (CSF-0) Cable types / with connectors Cable between Flow Meter FC00-xxx and calorimetric monitoring head type CSF. Connection to monitoring head by means of -pole round connector Connection to FC00-xxx by means of 0-pole clamping connector (XSK) Technical data Do + Ka type Do + Ka type Cable type Features: highly flexible, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: Ω/km 0 MΩ x km 0 V 00 V Temperature range: -0 C C/+ F + F (processing and operation) -0 C C/- F + F (transport and storage) Cable type Features: non-halogenous, highly flexible, cold- and heat resistant, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: 0 Ω/km 00 MΩ x km 00 V 00 V Temperature range: -0 C C/- F + F Type between calorimetric monitoring heads CSF and FC00, FC00-FH Do + Ka type PVC insulated cable, type LifYCY xx0. mm (WG ) -pole round connector + 0-pole clamping connector Do + Ka type silicone insulated cable, type xx0. mm (WG ) -pole round connector + 0-pole clamping connector vailable cable lengths...m m, m, m, m, 0 m, m, 0 m, m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m/ ft (up to max ft) Do + Ka type - m ordering example 0 EDITION

10 FC00 Cable types and accessories (CSF-0) Threaded installation bush PTFE sealing ring for threaded installation bush 0 Suitable up to 0 bar/0 psi abs. if used with push-in sensors. Please observe assembly instructions and safety guidelines! Metal sealing ring can t be disassembled after assembly. threaded installation bush Type VK threaded installation bush Process connection 0 thread R/ ore D mm Material M stainless steel. M Hastelloy C.0 M tantalum (coating 0 ± 0 µm), base material. M further materials upon request VK - 0 D M ordering example Suitable for threaded installation bush VK-0D pplicable up to bar/ psi abs. if used with push-in sensors and threaded installation bush VK. Ordering no.: Y0000 Locking set Locking set for push-in sensors. Ordering no.: 0ZZ0000 Chain x DIN (approx. m) Catch for chain NG Clip with screw and nuts DN to DIN 0 all valve for installation under pressure Material (body, ball): rass nickel plated Material (ball seal): PTFE Length: mm Outside thread: G/, L = mm Inside thread: G/, L = mm Fluid temperature: -0 0 C mbient temperature: 0 0 C Pressure: PN bar (up to 0 C) Ordering number: V-0M-PI Material (body, ball): Stainless steel.0,.0 Material (ball seal): PTFE Length: mm Outside thread: R/, L = mm Inside thread: Rp/, L = mm Fluid temperature: -0 0 C mbient temperature: 0 0 C Pressure: PN bar (up to 0 C) Ordering number: V-0M-PI EDITION

11 ø.0 FC00 Cable types and accessories (CSF-0) Further accessories -pole round connector (without cable, for individual wiring by customer) 0ZZ00 0. PG nickel-plated brass (standard) 0ZZ000 NPT/" moulded, black 0ZZ000 ø O ring PG /"NPT 0-pole clamping connector for cable types and (without cable, for individual wiring by customer) Z0000 SW0. pressure resistant up to bar/.0 psi SW.0 pressure resistant up to bar/.0 psi This is a metric design and millimeter dimensions take precedence ( mm ) inch Caution: Standard warranty cover will be invalidated if the correct FlowVision monitoring head/control unit connecting cable is not used. 0 EDITION

12 FC00 Monitoring head CSF-0 Flange-mounted calorimetric monitoring head Flange-mounted calorimetric monitoring head for Flow Meter FC00. Recommended for food-processing (Tri-Clamp ). 0 Technical data Type of head CSF-0 Tri-Clamp flange-mounted monitoring head Process connection DIN Tri-Clamp DN Shank dia. Length of shank Length of sensor Suitable for mm/0.0 in. mm/0. in. mm/0. in. water Temperature range *) -0 C...+0 C/-0 F + F (of water) Temperature drift range of monitoring head Measuring range Pressure resistance () Degree of protection () Material ± < 0.0 %/ C/measuring ± < 0.0 %/ F/measuring range (T = C/+ + F) 0... m/s / 0. fps 0 bar/0 psi IP stainless steel./isi Ti Cable to LifYCY xx0. mm /xx in. electronic control unit (WG ) () dmissible operating pressure DIN 0, measured at max. temperature (= max. medium temperature) () with mating connector *) max. + C/+ F in the connector area Features Medium temperature range: -0 C C/-0 F + F Material: stainless steel./isi Ti Type CSF flange-mounted monitoring head with calorimetric sensors Monitoring head design 0 monitoring head with flange DIN Medium W water Material of areas exposed to medium M stainless steel./isi Ti Process connection flange DIN -Tri-Clamp DN Length of shank/thread L0 mm/0. in. (standard) Electrical connection E0 round connector with tinned contacts (plug and cable to separate order) Certification T0 without certificate (standard) *) Specification of medium xxx CSF - 0 W M L0 E0 T ordering example *) for detailed information please see section 0. Dimensions.. ø.0 round connector This is a metric design and millimeter dimensions take precedence ( mm ) inch EDITION

13 ø.0 FC00 Cable types and accessories (CSF-0) Cable types / with connectors Cable between Flow Meter FC00-xxx and calorimetric monitoring head type CSF-0 (Tri-Clamp ). Connection to monitoring head by means of -pole round connector Connection to FC00-xxx by means of 0-pole clamping connector (XSK) Technical data Do + Ka type Do + Ka type Cable type Features: highly flexible, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: Ω/km 0 MΩ x km 0 V 00 V Temperature range: -0 C C/+ F + F (processing and operation) -0 C C/- F + F (transport and storage) Cable type Features: non-halogenous, highly flexible, cold- and heat resistant, paired, fully shielded, electrical and thermal properties at +0 C/+ F Conductor resistance: Insulation resistance: Operating voltage: Withstand voltage: Max. load: 0 Ω/km 00 MΩ x km 00 V 00 V Temperature range: -0 C C/- F + F Type between calorimetric monitoring heads CSF and FC00, FC00-FH Do + Ka type PVC insulated cable, type LifYCY xx0. mm (WG ) -pole round connector + 0-pole clamping connector Do + Ka type silicone insulated cable, type xx0. mm (WG ) -pole round connector + 0-pole clamping connector vailable cable lengths...m m/. ft, m, m/. ft, m, 0 m/. ft, m, 0 m/. ft, m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 0 m, 00 m/ ft, (up to max ft) Do + Ka type - m ordering example ccessories -pole round connector (without cable, for individual wiring by customer) 0ZZ00 ø 0. 0-pole clamping connector for cable types and (without cable, for individual wiring by customer) 0ZZ000 This is a metric design and millimeter dimensions take precedence ( mm ) inch Standard warranty cover will be invalidated if the correct FlowVision monitoring head/control unit connecting cable is not used. 0 EDITION