Specifications are subject to change without notice. KSA-L15015-GC

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2 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths MASTER Series Quiet and weightoptimized cable carriers* Low intrinsic weight Favorable ratio of inner to outer dimensions Standard bend radii, applicationspecific intermediate radii upon request Completely enclosed types, see MASTER LT Series Tubes Aluminum stays available at the width you require to the eact millimeter Minimized hinge wear thanks to the life etending 2 disc principle MASTER LT Series Aluminum cover option available in eact width required for your application (LT 60) Closed and open universal mounting brackets (UMBs) CRail for attaching strain relief elements Replaceable glide shoes (H Series) Can be opened quickly on the inside and the outside radius for easy cable installation Variable pretensioning for the most varied applications is possible Etremely quiet owing to internal damping system for pretension and radius strokes Dividers can be fied into place Many cavity partitioning options for separating and organizing cables and/or hoses Minimized hinge wear owing to the life etending 2 disc principle CRails integrated in the connector Dividers can be fied for installations where the carrier is rotated through 90 and applications with high transverse accelerations Many separation options for the cables * Some features can be different for certain types for design reasons. Our specialists are happy to advise you. Need help? or

3 GENERAL DATA Total Machine Travel (L S ) E V A 8 CONOMIC ALUE DDED Series HC 33 Dimensions in inches (mm) Technical Data Option A Option B Option C Option D Option E Option F Option G Option H Option I Option J Mounting Height H * 6.73 (171) 7.91 (201) 9.88 (251) (301) (351).79 (401) (451) (491) (551) (651) Bend Radius KR 2.36 (60) 2.95 (75) 3.94 (100) 4.92 (125) 5.91 (0) 6.89 (175) 7.87 (200) 8.66 (220) 9.84 (250) (300) Depot U B 5.57 (142) 6.16 (7) 7. (182) 8.13 (207) 9.11 (232) (257) (282) (302) (332).02 (382) Retracted H KR U B Loop Length (300) (348) (426) (505) (583) (662) (740) (803) (897) (1054)! * Bend Radius (KR) can be custom modified to customer specification. Consult factory for details. How To Order C L Additional Load lbs ft Fied End Etended Etended Travel: When application travel eceeds the selfsupporting length of the carrier, MASTER HC carrier systems are designed to glide on themselves in a guidechannel. Moving End t = Link Pitch HC (56) SelfSupporting Lengths kg m 10 5 Calculation of Chain Length L S = total machine travel = 3.14 KR (2 t safety factor) L K = chain length required L K = LS 2 length of the curve ( )* * Assumes the Fied Point is located at the Center of the Total Machine Travel. Type HC 33 0 Unsupported ft Length m For more information on etended travel systems, see pages Number of Systems Req. Carrier Type Cavity Width (Bi ) Frame Stay Type Bend Radius Links in Length Bracket Position Dividers (#vert / #horz) 4 HC33 0 mm RSH Links FU/MU 2v/1h.02

4 MASTER H33 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths Series HC 33 RSH in Bar System HC33 50 mm RSH (KR) (# of links) (brackets) (dividers) Recommended MINIMUM Width Features twist in/out aluminum bars on the inner radius and outer radius. Usable Cavity Widths (Bi) are available from 1.97 (50 mm) through.75 (400 mm) any width increment required by the customer h G = (51) B i = 1.97 (50) 1.30 (33) = h i Standard Vertical Divider PN: dividers can be slid into position or locked inplace 0.12 (3) =s T B k = Outer chain width B i = Inner chain cavity (usable) width h G = Outer chain link height h i = Inner chain cavity (usable) height ST = Vertical divider thickness Bk = 2.83 (72) B k = B i 0.87 (22) HC mm RSH (KR) (# of links) (brackets) (dividers) twist in/out aluminum bars on the outside radius Recommended MAXIMUM Width dividers can be slid into position or locked inplace with option divider fiing element 2.01 h G = Maimum (51) Maimum B i =.75 Cable O.D. (400) Hose O.D. = h i 0.9 = h i (33) = h i Note: For etended widths, multiple chainband designs are available, please consult factory: Why use RSH system B k = (422) twist in/out bars on inside radius RSH System Assembly Detail Simply by twisting on or twisting off the aluminum bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside). Ideal when light weight and cost effective designs are required. Twistin locking bars on the inside and outside radius form an etremely strong bo compartment around the contents. Smooth, cable friendly and strong aluminum bars. Quick and easy infield service. Mounting Bracket Options Eact widths are available to fit any application s unique width restrictions. For detailed drawings and dimensions of available options, please see page:.06 Need help? or

5 Easy SnapIn Cavity Partitioning System for MASTER HC 33 RSH Bar When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snapin cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose (7) PN: (8) 1.30 (33) 0.50 (14.5) 0.50 (14.5) 0.85 (21.5) 0.85 (21.5) 0.30 (7.5) 0.39 (10) 0.30 (7.5) Dimension A B C.04 Part Number A B C (16) 0.31 (8) 0.18 (4.5) (18) 0.39 (10) 0.16 (4) (23) 0.59 () 0.16 (4) (28) 0.79 (20) 0.16 (4) (32) 0.94 (24) 0.18 (4.5) (33) 0.98 (25) 0.16 (4) (38) 1.18 (30) 0.16 (4) (43) 1.38 (35) 0.16 (4) (48) 1.57 (40) 0.18 (4.5) (48) 1.57 (40) 0.16 (4) (58) 1.97 (50) 0.16 (4) (64) 2.20 (56) 0.18 (4.5) (68) 2.36 (60) 0.16 (4) (78) 2.76 (70) 0.16 (4) (80) 2.83 (72) 0.18 (4.5) (88) 3. (80) 0.16 (4) (96) 3.46 (88) 0.18 (4.5) (112) 4.09 (104) 0.18 (4.5) (128) 4.72 (120) 0.18 (4.5) (144) 5.35 (136) 0.18 (4.5) (160) 5.98 (2) 0.18 (4.5) (176) 6.61 (168) 0.18 (4.5) (192) 7.24 (184) 0.18 (4.5) (208) 7.87 (200) 0.18 (4.5) Horizontal shelves can be easily pressed and locked into place between the specially designed RSH vertical dividers. This makes horizontal and vertical partitioning of the carrier s cavity easy to install and highly customizable to meet your application s unique needs.

6 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths Optional Fied Divider System Dividers can be fied into place in 2 mm steps With the standard divider assembly, dividers can be moved or slid into position once they ve been installed. However, optional divider fiing profiles can be used on the MASTER Series HC system to fi individual dividers or complete horizontal and vertical partitioning systems into place making this system ideal for side running carrier applications. Replaceable Glide Shoes Replaceable glide shoes made of special wearresistant, low friction material To etend the life of cable carriers in longtravel gliding applications KABELSCHLEPP supplies detachable, echangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced and not the complete cable carrier. Glide shoes for the HC Series are made of a highly wearresistant, low friction special material. Using a positivelock snapon connection, the glide shoes seat securely on the chain link. MASTER HC 33 Link Height With Glide Shoes hg = height of HC 33 w/glide shoes hg = hg 0.13 (3.2) = 2.13 (54.2) NOTE: When using glide shoes with the HC 33 carrier, the carrier system s Bend Radius (KR) must be 100 mm. Reduced Pivot Joint Wear Due To Life Etending 2 Disc Principle In the MASTER Series, the push and pull forces are transmitted via an optimized link design for this specific purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. The internal stopdog and pretensioning dampers have a noisemuffling effect. This makes the chain particularly quiet. Should your application require it, the pretensioning (in deviation from the standard pretensioning) can be adjusted at the time of production. We can produce a cable carrier with a pretension which is eactly suited to the added load values of your application. Force transmission with a pinhole joint typical of many standard designs Force transmission with the lifeetending 2 Disc Principle MASTER Series optimal design Need help? or

7 MASTER HC 33 Universal Mounting Brackets Bracket Dimensions Mounting Bracket Dimensions Universal KSA Style Nylon Mounting Brackets Also available with CChannel, slot width mm. Fits commercial saddle type cable and hose clamps with small base as well as KabelClamp SZL strain relief clamps. (see cable carrier accessories) MASTER H33 L k MASTER H l 1 = (81) 0.22 ø (5.5) 0.55 B i (14) B k = B i 0.87 (22) 0.87 (22) optional C channel Bi Bi 0.55 (14) 2.01 (51) Bk = Bi 0.87 (22) 3.19 (81) 1.38 (35) 0.49 (12.5) How to order Universal KSA Style brackets: X U Bracket End F Fied End M Moving End U Universal KSA Style Bracket Eample: FU/MU Strain Relief Options For both types (HC 33 and HC 46) strain relief of the cables can be realized by a combstyle strain relief or with strain relief elements which are fied to a Cchannel. Both the cable strain relief comb and the Cchannel are secured by the universal mounting brackets and do not need to be screwed on separately. KabelSchlepp SZL strain reliefs are best suited for use with a Cchannel. They guarantee a large surface area to safely secure the cables with a defined constant pressure. (See the Chapter 22 Accessories for more detailed information on SZL clamps and other cable carrier system accessories.).06

8 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths DESIGN AND LAYOUT NOTES Name: Date: Dept.: Phone: Fa: Company: Machine Type/Name: Address: Need help? or

9 GENERAL DATA Total Machine Travel (L S ) E V A 8 Series CONOMIC ALUE DDED A product group s EVA score is a general indicator that allows a customer to quickly and easily compare a product group s basic price, features, capabilities and value relative to other comparably sized products within the KS product range. Download 3D CAD files, videos, updated product info & much more at: Dimensions in inches (mm) Technical Data HC 46 H KR * Option A Option B Option C Option D Option E Option F Option G Option H Option I Option J Option K How To Order Mounting Height 8.43 (214) (264) (294) (314) (364).91 (404) (464) (494) 2.20 (564) (664) (764) Bend Radius 2.95 (75) 3.94 (100) 4.53 (1) 4.92 (125) 5.91 (0) 6.69 (170) 7.87 (200) 8.46 (2) 9.84 (250) (300) (350) Depot U B Retracted H 6.85 (174) 7.83 (199) 8.43 (214) 8.82 (224) 9.80 (249) (269) (299) (314) (349).71 (399) (449) KR U B Loop Length (370) (448) (495) (527) (605) (668) (762) (809) (919) (1076) (1233)! * Bend Radius (KR) can be custom modified to customer specification. Consult factory for details. C L Additional Load lbs ft Fied End Etended Etended Travel: When application travel eceeds the selfsupporting length of the carrier, MASTER HC carrier systems are designed to glide on themselves in a guidechannel. Moving End t = Link Pitch HC (67) SelfSupporting Lengths kg m 10 5 Calculation of Chain Length L S = total machine travel = 3.14 KR (2 t safety factor) L K = chain length required L K = LS 2 length of the curve ( )* * Assumes the Fied Point is located at the Center of the Total Machine Travel. Type HC 46 0 Unsupported ft Length m For more information on etended travel systems, see pages Number of Systems Req. Carrier Type Cavity Width (Bi ) Frame Stay Type Bend Radius Links in Length Bracket Position Dividers (#vert / #horz) 10 HC mm RSH Links FU/MU 3v/2h.08

10 MASTER H33 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths Series HC 46 RSH in Bar System HC46 50 mm RSH (KR) (# of links) (brackets) (dividers) Recommended MINIMUM Width Features twist in/out aluminum bars on the inner radius and outer radius. Usable Cavity Widths (Bi) are available from 1.97 (50 mm) through.75 (400 mm) any width increment required by the customer hg = (64) Bi = 1.97 (50) 1.81 (46) = h i Standard Vertical Divider PN: dividers can be slid into position or locked inplace 0.12 (3) =s T B k = Outer chain width B i = Inner chain cavity (usable) width h G = Outer chain link height h i = Inner chain cavity (usable) height ST = Vertical divider thickness Bk = 2.99 (76) B k = B i 1.02 (26) HC mm RSH (KR) (# of links) (brackets) (dividers) twist in/out aluminum bars on the outside radius Recommended MAXIMUM Width dividers can be slid into position or locked inplace with option divider fiing element 2.52 h G = Maimum (64) Maimum B i =.75 Cable O.D. (400) Hose O.D. = h i 0.9 = h i (46) = h i Note: For etended widths, multiple chainband designs are available, please consult factory: Why use RSH system B k = (426) twist in/out bars on inside radius RSH System Assembly Detail Simply by twisting on or twisting off the aluminum bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside). Ideal when light weight and cost effective designs are required. Twistin locking bars on the inside and outside radius form an etremely strong bo compartment around the contents. Smooth, cable friendly and strong aluminum bars. Quick and easy infield service. Mounting Bracket Options Eact widths are available to fit any application s unique width restrictions For detailed drawings and dimensions of available options, please see pages:.12 Need help? or

11 Easy SnapIn Cavity Partitioning System for MASTER HC 46 RSH Bar When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snapin cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose (7) PN: (8) 1.10 (28) 0.83 (21) 1.81 (46) (35) (28) (14) (21) 0.55 (14) 1.10 (28) 0.28 (7) 0.39 (10) 0.39 (10) 0.55 (14) 0.55 (14) 0.39 (10) 0.28 (7) Dimension A B C.10 Part Number A B C Horizontal shelves can be easily pressed and locked into place between the specially designed RSH vertical dividers. This makes horizontal and vertical partitioning of the carrier s cavity easy to install and highly customizable to meet your application s unique needs.

12 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths Optional Fied Divider System Dividers can be fied into place in 2 mm steps With the standard divider assembly, dividers can be moved or slid into position once they ve been installed. However, optional divider fiing profiles can be used on the MASTER Series HC system to fi individual dividers or complete horizontal and vertical partitioning systems into place making this system ideal for side running carrier applications. Replaceable Glide Shoes Replaceable glide shoes made of special wearresistant, low friction material To etend the life of cable carriers in longtravel gliding applications KABELSCHLEPP supplies detachable, echangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced and not the complete cable carrier. Glide shoes for the HC Series are made of a highly wearresistant, low friction special material. Using a positivelock snapon connection, the glide shoes seat securely on the chain link. MASTER HC 46 Link Height With Glide Shoes hg = height of HC 46 w/glide shoes hg = hg 0.13 (3.2) = 2.65 (67.2) NOTE:When using glide shoes with the HC 46 carrier, the carrier system s Bend Radius (KR) must be 100 mm. Reduced Pivot Joint Wear Due To Life Etending 2 Disc Principle In the MASTER Series, the push and pull forces are transmitted via an optimized link design for this specific purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. The internal stopdog and pretensioning dampers have a noisemuffling effect. This makes the chain particularly quiet. Should your application require it, the pretensioning (in deviation from the standard pretensioning) can be adjusted at the time of production. We can produce a cable carrier with a pretension which is eactly suited to the added load values of your application. Force transmission with a pinhole joint typical of many standard designs Force transmission with the lifeetending 2 Disc Principle MASTER Series optimal design Need help? or

13 MASTER HC 46 Universal Mounting Brackets Bracket Dimensions Mounting Bracket Dimensions Universal KSA Style Nylon Mounting Brackets Also available with CChannel, slot width mm. Fits commercial saddle type cable and hose clamps with small base as well as KabelClamp SZL strain relief clamps. (see cable carrier accessories) MASTER H46 L k MASTER H46 l 1 = 3.46 (88) 0.26 ø (6.5) 0.63 B i (16) B k = B i 1.02 (26) 0.87 (22) optional C channel 2.52 (64) Bi Bi 0.63 (16) Bk = Bi 1.02 (26) 3.46 (88) 0.59 () 1.48 (37.5) How to order Universal KSA Style brackets: X U Bracket End F Fied End M Moving End U Universal KSA Style Bracket Eample: FU/MU Strain Relief Options For both types (HC 33 and HC 46) strain relief of the cables can be realized by a combstyle strain relief or with strain relief elements which are fied to a Cchannel. Both the cable strain relief comb and the Cchannel are secured by the universal mounting brackets and do not need to be screwed on separately. KabelSchlepp SZL strain reliefs are best suited for use on a Cchannel. They guarantee a large surface area to safely secure the cables with a defined constant pressure. See Chapter 22 Accessories for more detailed information on SZL clamps and other cable carrier system accessories..12

14 A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths DESIGN AND LAYOUT NOTES Name: Date: Dept.: Phone: Fa: Company: Machine Type/Name: Address: Need help? or

15 GENERAL DATA Total Machine Travel (L S ) E V A 8 Series CONOMIC ALUE DDED A product group s EVA score is a general indicator that allows a customer to quickly and easily compare a product group s basic price, features, capabilities and value relative to other comparably sized products within the KS product range. Download 3D CAD files, videos, updated product info & much more at: Dimensions in inches (mm) Technical Data LC 60 H KR * Option A Option B Option C Option D Option E Option F Option G Option H How To Order Mounting Height (358).28 (388) (488) 23. (588) (688) (788) (888) (1088) Bend Radius 5.31 (135) 5.91 (0) 7.87 (200) 9.84 (250) (300) (350).75 (400) (500) Depot U B (270) (285) (335).16 (385) (435) (485) (535) (635) Retracted H! * Bend Radius (KR) can be custom modified to customer specification. Consult factory for details. KR U B Loop Length (606) (653) (810) (967) (1124) (1281) (1438) (1752) C L Additional Load lbs ft Fied End Etended Etended Travel: When application travel eceeds the selfsupporting length of the carrier, MASTER LC carrier systems are designed to glide on themselves in a guidechannel. Moving End t = Link Pitch LC (91) Calculation of Chain Length L S = total machine travel = 3.14 KR (2 t safety factor) L K = chain length required L K = LS 2 length of the curve ( )* * Assumes the fied point is located at the center of the total machine travel. SelfSupporting Lengths kg m 10 5 Type LC 60 0 Unsupported ft Length m For more information on etended travel systems, see pages Number of Systems Req. Carrier Type Cavity Width (Bi ) Frame Stay Type Bend Radius Links in Length Bracket Position Dividers (#vert / #horz) 8 LC mm RSL Links FU/MU 5v/1h.14

16 MASTER H33 MASTER H33 RSL Bar System LC60 75 mm RSL (KR) (# of links) (brackets) (dividers) Recommended MINIMUM Width 3.46 h G = B i = 2.95 (88) (75) Features twist in/out aluminum bars on the inner radius and outer radius (60) = h i Standard Vertical Divider PN: dividers can be slid into position or locked inplace 0.16 (4) =s T A member of the TSUBAKI GROUP MASTER LC hybrid open style customizable widths Series LC 60 Usable Cavity Widths (Bi) are available from 2.95 (75 mm) through (600 mm) in any width increment required by the customer. B k = Outer chain width B i = Inner chain cavity (usable) width h G = Outer chain link height h i = Inner chain cavity (usable) height ST = Vertical divider thickness B k = 4.06 (103) B k = B i 1.10 (28) LC mm RSL (KR) (# of links) (brackets) (dividers) twist in/out aluminum bars on the outside radius Recommended MAXIMUM Width dividers can be slid into position or locked inplace with option divider fiing element 3.46 h G = Maimum Maimum B i = (88) Cable O.D. (600) Hose O.D. = h i 0.9 = h i (60) = h i Note: For etended widths, multiple chainband designs are available, please consult factory: Why use RSL system B k = (628) Simply by twisting on or twisting off the aluminum bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside). Ideal when light weight and cost effective designs are required. twist in/out bars on inside radius RSL System Assembly Detail Twistin locking bars on the inside and outside radius form an etremely strong bo compartment around the contents. Smooth cable friendly and strong aluminum bars. Quick and easy infield service. Eact widths are available to fit any application s width restrictions in 1 mm increments. Mounting Bracket Options For detailed drawings and dimensions of available options, please see pages:.17 Need help? or

17 Easy SnapIn Cavity Partitioning System for MASTER LC 60 RSar When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snapin cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose (7) PN: (8) 1.38 (35) 1.10 (28) 2.36 (60) (42) (35) (21) (28) 0.83 (21) 0.94 (24) 0.55 (14) 0.39 (10) 0.39 (10) 0.83 (21) 0.83 (21) 0.39 (10) 0.55 (14) Dimension A B C.16 Part Number A B C (16) 0.31 (8) 0.18 (4.5) (18) 0.39 (10) 0.16 (4) (23) 0.59 () 0.16 (4) (28) 0.79 (20) 0.16 (4) (32) 0.94 (24) 0.18 (4.5) (33) 0.98 (25) 0.16 (4) (38) 1.18 (30) 0.16 (4) (43) 1.38 (35) 0.16 (4) (48) 1.57 (40) 0.18 (4.5) (48) 1.57 (40) 0.16 (4) (58) 1.97 (50) 0.16 (4) (64) 2.20 (56) 0.18 (4.5) (68) 2.36 (60) 0.16 (4) (78) 2.76 (70) 0.16 (4) (80) 2.83 (72) 0.18 (4.5) (88) 3. (80) 0.16 (4) (96) 3.46 (88) 0.18 (4.5) (112) 4.09 (104) 0.18 (4.5) (128) 4.72 (120) 0.18 (4.5) (144) 5.35 (136) 0.18 (4.5) (160) 5.98 (2) 0.18 (4.5) (176) 6.61 (168) 0.18 (4.5) (192) 7.24 (184) 0.18 (4.5) (208) 7.87 (200) 0.18 (4.5) Horizontal shelves can be easily pressed and locked into place between the specially designed RSL vertical dividers. This makes horizontal and vertical partitioning of the carrier s cavity easy to install and highly customizable to meet your application s unique needs.

18 A member of the TSUBAKI GROUP MASTER LC hybrid open style customizable widths MASTER LC 60 Universal Mounting Brackets Bracket Dimensions Mounting Bracket Dimensions Universal KSA Style Nylon Mounting Brackets Also available with CChannel, slot width mm. Fits commercial saddle type cable and hose clamps with small base as well as KabelClamp SZL strain relief clamps. (see cable carrier accessories) L 5.31 k l 1 = (135) ø 0.33 (8.5) 0.59 () B i Bi B k = Bi 0.16 (4) 0.51 (13) 1.10 (28) 0.83 (21) 1.77 (45) 0.59 () B i CRail B i L C =B i Bi 0.16 (4) 0.51 (13).04 (1) B k = Bi 1.10 (28) 3.46 (88) 5.31 (135) (20) (20) 2.17 (55) How to order Universal KSA Style brackets: X U Bracket End F Fied End M Moving End U Universal KSA Style Bracket Eample: FU/MU Need help? or

19 GENERAL DATA Total Machine Travel (L S ) E V A 8 Series CONOMIC ALUE DDED A product group s EVA score is a general indicator that allows a customer to quickly and easily compare a product group s basic price, features, capabilities and value relative to other comparably sized products within the KS product range. Download 3D CAD files, videos, updated product info & much more at: Dimensions in inches (mm) Technical Data LC 80 H KR * Option A Option B Option C Option D Option E Option F Option G How To Order Mounting Height (410) (510) (610) (710) (810) (910) (1110) Bend Radius 5.91 (0) 7.87 (200) 9.84 (250) (300) (350).75 (400) (500) Depot U B (270) (285) (335).16 (385) (435) (485) (535) Retracted H! * Bend Radius (KR) can be custom modified to customer specification. Consult factory for details. KR U B Loop Length (606) (653) (810) (967) (1124) (1281) (1438) C L Additional Load lbs ft Fied End Etended Etended Travel: When application travel eceeds the selfsupporting length of the carrier, MASTER LC carrier systems are designed to glide on themselves in a guidechannel. Moving End t = Link Pitch LC (111) SelfSupporting Lengths kg m 10 5 Calculation of Chain Length L S = total machine travel = 3.14 KR (2 t safety factor) L K = chain length required L K = LS 2 length of the curve ( )* * Assumes the fied point is located at the center of the total machine travel. Type LC 80 0 Unsupported ft Length m For more information on etended travel systems, see pages Number of Systems Req. Carrier Type Cavity Width (Bi ) Frame Stay Type Bend Radius Links in Length Bracket Position Dividers (#vert / #horz) 20 LC mm RSL Links FU/MU 8v/2h.18

20 MASTER H33 RSL Bar System LC mm RSL Recommended MINIMUM Width Features twist in/out aluminum bars on the inner radius and outer radius. Usable Cavity Widths (Bi) are available from 3.94 (100 mm) through (800 mm) in any width increment required by the customer h G = B i = 3.94 (110) (100) (KR) (# of links) (brackets) (dividers) 3. (80) = h i Standard Vertical Divider PN: dividers can be slid into position or locked inplace 0.16 (4) =s T A member of the TSUBAKI GROUP MASTER LC hybrid open style customizable widths Series LC 80 B k = Outer chain width B i = Inner chain cavity (usable) width h G = Outer chain link height h i = Inner chain cavity (usable) height ST = Vertical divider thickness B k = 5.20 (132) B k = B i 1.26 (32) LC mm RSL (KR) (# of links) (brackets) (dividers) twist in/out aluminum bars on the outside radius Recommended MAXIMUM Width dividers can be slid into position or locked inplacewith option divider fiing element 4.33 h G = Maimum B i = (110) Maimum Cable O.D. (800) Hose O.D. = h i 0.9 = h i (80) = h i Note: For etended widths, multiple chainband designs are available, please consult factory: Why use RSL system B k = (832) twist in/out bars on inside radius RSL System Assembly Detail Simply by twisting on or twisting off the aluminum bar 90 degrees, cables & hoses can be quickly and easily installed (laid inside). Ideal when light weight and cost effective designs are required. Twistin locking bars on the inside and outside radius form an etremely strong bo compartment around the contents. Smooth cable friendly and strong aluminum bars. Quick and easy infield service. Mounting Bracket Options Eact widths are available to fit any application s width restrictions in 1 mm increments. For detailed drawings and dimensions of available options, please see page:.21 Need help? or

21 Easy SnapIn Cavity Partitioning System for MASTER LC 80 RSar When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install snapin cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers) necessary to properly accommodate each cable or hose. PN: (8) 0.28 (7) 3. (60) (80) 1.50 (38) 1.50 (38) 1.22 (31) 1.77 (45) 0.95 (21) (24) 2.05 (52) 0.67 (17) 2.32 (59) 2.60 (60) (66) 0.39 (10) 0.67 (17) 0.95 (24) (52) (38) 0.94 (24) 0.67 (17) 0.67 (17) 0.67 (17) 0.94 (24) 0.94 (24) 0.94 (24) 1.22 (31) 1.22 (31) 0.39 (10) 0.39 (10) Dimension A B C.20 Part Number A B C (16) 0.31 (8) 0.18 (4.5) (18) 0.39 (10) 0.16 (4) (23) 0.59 () 0.16 (4) (28) 0.79 (20) 0.16 (4) (32) 0.94 (24) 0.18 (4.5) (33) 0.98 (25) 0.16 (4) (38) 1.18 (30) 0.16 (4) (43) 1.38 (35) 0.16 (4) (48) 1.57 (40) 0.18 (4.5) (48) 1.57 (40) 0.16 (4) (58) 1.97 (50) 0.16 (4) (64) 2.20 (56) 0.18 (4.5) (68) 2.36 (60) 0.16 (4) (78) 2.76 (70) 0.16 (4) (80) 2.83 (72) 0.18 (4.5) (88) 3. (80) 0.16 (4) (96) 3.46 (88) 0.18 (4.5) (112) 4.09 (104) 0.18 (4.5) (128) 4.72 (120) 0.18 (4.5) (144) 5.35 (136) 0.18 (4.5) (160) 5.98 (2) 0.18 (4.5) (176) 6.61 (168) 0.18 (4.5) (192) 7.24 (184) 0.18 (4.5) (208) 7.87 (200) 0.18 (4.5) Horizontal shelves can be easily pressed and locked into place between the specially designed RSL vertical dividers. This makes horizontal and vertical partitioning of the carrier s cavity easy to install and highly customizable to meet your application s unique needs.

22 A member of the TSUBAKI GROUP MASTER LC hybrid open style customizable widths MASTER LC 80 UMB Universal Mounting Brackets Bracket Dimensions for LC 80 Standard and Open Brackets Bracket Dimensions for LC 80 Standard and Open Brackets Mounting Bracket Dimensions Universal KSA Style Nylon Mounting Brackets For the MASTER LC 80 series, there are three different Universal Mounting Bracket styles available to best suit most assembly situations. Each of these 3 types of UMB connectors can be screwed in from the top, bottom, or from the front (flange). Also available with CChannel, slot width mm. Fits commercial saddle type cable and hose clamps with small base as well as KabelClamp SZL strain relief clamps. (See the Chapter 22 Accessories for more detailed information on SZL clamps and other cable carrier system accessories.) L k 5.73 l 1 = (145.5) ø 0.33 (8.5) 0.67 (17) B i 0.16 (4) Bi 0.59 () B k = Bi 1.26 (32) 1.77 (45) 2.60 (66) 0.67 (17) 4.33 (110) Standard bracket (short) for many of the hole patterns commercially available with short hole intervals. B i Cchannel B i 0.16 (4) L C = B i Bi 0.59 () B k = Bi 1.26 (32) Open bracket (short) allows easy access to mounting holes in restricted installation conditions. This bracket has the same hole dimensions as the Standard bracket (145.5) 2.07 (52.5) 0.69 (17.5) Bracket Dimensions for LC Long Brackets Long bracket for many of the hole patterns commercially available with long hole intervals (45) 2.60 (66) 4.33 (110) How to order Universal KSA Style brackets: X U X Bracket End F Fied End M Moving End L k B i l 1 = 6.32 (160.5) 0.33 ø (8.5) Cchannel 0.16 (4) 0.67 (17) B i L C = B i 0.59 () Bi B k = Bi B i 0.16 (4) 0.59 () Bi B k = Bi 1.26 (32) 1.26 (32) 0.67 (17) Bracket Type U Universal Mounting Bracket Variation S Standard O Open L Long 6.32 (160.5) 2.66 (67.5) 0.69 (17.5) 1.28 (32.5) Eample: FUS/MUO Need help? or