HARDWARE MOUNTING HOLE BORING GUIDE FOR METAL RAILINGS

Transcription

1 HARDWARE MOUNTING HOLE BORING GUIDE FOR METAL RAILINGS March 1, 2017 TABLE OF CONTENTS Through-the-Post Mounted Fittings Page Invisiware Receiver Invisiware Radius Ferrule Receiver with Push-Lock Stud...7 Push-Lock and Pull-Lock Stop-End (non-tensioning) Fittings Face-Mounted Fittings Adjust-A-Body with Threaded Bolt...10 Invisiware Swaging Stud...10 Push-Lock Threaded Bolt New!...10 Push-Lock Threaded Bolt...11 Push-Lock Tensioner with Threaded Bolt New!...11 Push-Lock Tensioner with Threaded Bolt...11 Push-Lock Threaded Clevis...11 Push-Lock Tensioner with Threaded Clevis...11 Invisiware Threaded Tab...12 Adjust-A-Body with Threaded Eye...12 Adjust-A-Jaw...12 Fixed Jaw...13 Clip-On Fixed Jaw...13 Push-Lock with Threaded Eye...13 Push-Lock Turnbuckle with Threaded Eye...13 Intermediate Posts and Cable Braces Vertical Railings...23 The Cable Connection 52 Heppner Drive Carson City, NV Fax The Cable Connection, Carson City, Nevada. All rights reserved.

2 THROUGH-THE-POST MOUNTED FITTINGS Invisiware Receiver Used with square or rectangular tubing. We recommend a minimum wall. R-6-12 through R-6-82 Cable Dia: and Drill 2 places R-8-22 through R-8-52 Cable Dia: Drill 2 places 35/64" (Ø.547") R through R Cable Dia: 5/16" and 3/8" Drill 2 places (TUBE) (TUBE) (TUBE) D40 D41 D42 Invisiware Receiver Used with flat bar or steel plate. R-6-12 through R-6-82 Cable Dia: and R-8-22 through R-8-52 Cable Dia: R through R Cable Dia: 5/16" and 3/8" 35/64" (Ø.547") D40A D41A D42A

3 Invisiware Receiver Used with minimum SC80 round pipe or round steel tubing. If using round steel tubing, wall thickness should be at least comparable to SC80 pipe. R-6-12 through R-6-62 Cable Dia: and R-8-22 through R-8-52 Cable Dia: R through R Cable Dia: 5/16" and 3/8" 9/16" (Ø.562") 35/64" (Ø.547") 11/16" (Ø.688").114" 7/8" (Ø.875") 35/64" (Ø.547") D48 D49 D50 Invisiware Receiver Used with double end post construction using 2"x1" or 3"x1" rectangular tubing with 1-inch spacers. 1 SPACER R-6-52 and R-6-62 Cable Dia: and Drill 4 places Part No. R-8-52 Cable Dia: Drill 4 places Part No. R Cable Dia: 5/16" and 3/8" Drill 4 places 35/64" (Ø.547") D37 D38 D

4 Invisiware Radius Ferrule Used with square or rectangular tubing. We recommend a minimum wall. Part No. RF-4 Cable Dia: *see note if using grommets Part No. RF-6 Cable Dia: *see note if using grommets Part No. RF-8 Cable Dia: *see note if using grommets 35/64" (Ø.547") D43 5/32" (Ø.156") *see note D44 7/32" (Ø.219") *see note D45 9/32" (Ø.281") *see note *Note: If grommets are being used, hole through which cable passes should be drilled as follows: RF-4: (.250") RF-6: (.250") RF-8: 5/16" (.312") Part No. RF-10 Cable Dia: 5/16" Part No. RF-12 Cable Dia: 3/8" D46 11/32" (Ø.344") (TUBE) D47 13/32" (Ø.406") (TUBE) Grommets are not offered for use with RF-10 and RF-12 Radius Ferrules

5 Invisiware Radius Ferrule Used with flat bar or steel plate. Part No. RF-4 Cable Dia: Part No. RF-6 Cable Dia: D40A D40A Part No. RF-8 Cable Dia: 35/64" (Ø.547") D41A Part No. RF-10 Cable Dia: 5/16" Part No. RF-12 Cable Dia: 3/8" D42A D42A

6 Invisiware Radius Ferrule Used with minimum SC80 round pipe or round steel tubing. If using round steel tubing, wall thickness should be at least comparable to SC80 pipe. Part No. RF-4 Cable Dia: *see note if using grommets Part No. RF-6 Cable Dia: *see note if using grommets Part No. RF-8 Cable Dia: *see note if using grommets 9/16" (Ø.562") 9/16" (Ø.562") 35/64" (Ø.547") 11/16" (Ø.688") 5/32" (Ø.156") *see note 7/32" (Ø.219") *see note 9/32" (Ø.281") *see note D51 D52 D53 Part No. RF-10 Cable Dia: 5/16" Part No. RF-12 Cable Dia: 3/8" *Note: If grommets are being used, hole through which cable passes should be drilled as follows: RF-4: (.250") RF-6: (.250") RF-8: 5/16" (.312").114" 7/8" (Ø.875").114" 7/8" (Ø.875") 11/32" (Ø.344") 13/32" (Ø.406") Grommets are not offered for use with RF-10 and RF-12 Radius Ferrules. D54 D

7 Receiver with Push-Lock Stud Receiver R-6-12 through R-6-82 Cable Dia: and Stud Part No. PLST-4 for cable Stud Part No. PLST-6 for cable Used with square or rectangular tubing. We recommend a minimum wall. Used with flat bar or steel plate. (TUBE) D40A D40 Used with minimum SC80 1- or larger round pipe or round steel tubing with comparable dimensions. 9/16" (Ø.562") D

8 Push-Lock and Pull-Lock Stop-End Fittings Push-Lock PL-4-12/PL-6-12 through PL /PL Pull-Lock PUL-4-12/PUL-6-12 through PUL /PUL Cable Dia: and Used with square or rectangular tubing up to 1-1/2" in through dimension. We recommend a minimum wall. Used with flat bar or steel plate. (TUBE) D40A D40 Used with square or rectangular tubing up to 1-1/2" in through dimension. We recommend a minimum wall. For 1/8 dia. cable For 3/16 dia. cable with grommet installed 5/32"(Ø.156") 7/32"(Ø.219") (Ø.25") D43A

9 Push-Lock and Pull-Lock Stop-End Fittings Push-Lock PL-4-12/PL-6-12 through PL /PL Pull-Lock PUL-4-12/PUL-6-12 through PUL /PUL Cable Dia: and Used with minimum SC80 round pipe or round steel tubing with dimensions the same or smaller than the fitting. 9/16" (Ø.562") D48 Used with minimum SC80 round pipe or round steel tubing with dimensions larger than the fitting. 9/16" (Ø.562") For 1/8 dia. cable For 3/16 dia. cable with grommet installed 5/32"(Ø.156") 7/32"(Ø.219") (Ø.25") D51A

10 FACE-MOUNTED FITTINGS Adjust-A-Body with Threaded Bolt 5/16" 3/8" A-JTB6 A-JTB8 A-JTB12 DRILL AND TAP HOLE 5/ / /2-20 Invisiware Stud Used with in drilled and tapped hole in end post. *See Note below. 5/16" 3/8" S-4 S-6 S-8 S-10 S-12 DRILL AND TAP HOLE 5/ / / / /16-18 CONSTRUCTION MATERIAL Pipe Round Steel Tubing Square or Rectangular Structural Steel Tubing Steel Flat Bar or Plate *NOTE: Recommended minimum wall thickness Minimum Schedule 80 At least equivalent to Schedule 80 Pipe.250".250" or heavier to support a load of 1,537 lbs. on the Stud. We do not recommend 1/4 flat bar as an end post. For the following Push-Lock fittings, drill and tap 5/16-24 holes in the end post. See *Note below. CONSTRUCTION MATERIAL Pipe Round Steel Tubing Square or Rectangular Structural Steel Tubing *NOTE: Recommended minimum wall thickness Minimum Schedule 80 At least equivalent to Schedule 80 Pipe.250" Push-Lock Threaded Bolt RF PL-FM-MS-4 PL-FM-MS

11 Original Push-Lock Threaded Bolt PL-TH4 PL-TH6 Push-Lock Tensioner with Threaded Bolt NEW! PL-SFC-MS-4 PL-SFC-MS-6 Push-Lock Turnbuckle with Threaded Bolt PL-TB-TB-4 PL-TB-TB-6 Push-Lock Threaded Clevis PL-CL-RP-4 PL-CL-RP-6 Push-Lock Tensioner with Threaded Clevis PL-SFC-MP-4 PL-SFC-MP

12 Invisiware Threaded Tab Used with in drilled and tapped hole in end post. *See Note below. 5/16" 3/8" TT-8B DRILL AND TAP HOLE 5/16-24 CONSTRUCTION MATERIAL Pipe Round Steel Tubing Square or Rectangular Structural Steel Tubing *NOTE: Recommended minimum wall thickness Minimum Schedule 80 At least equivalent to Schedule 80 Pipe.250" The following fittings attach to the Threaded Tab with a Mounting Screw. Adjust-A-Body with Threaded Eye A-JTE6 A-JTE8 SCREW SC-8 TAB TT-8B Adjust-A-Jaw 5/16" 3/8" A-J62 A-J82 A-J122 SCREW SC-8 TAB TT-8B

13 Fixed Jaw 5/16" 3/8" F-J62 F-J82 F-J122 SCREW SC-8 TAB TT-8B Clip-On Fixed Jaw F-JC2-4 F-JC2-6 SCREW TAB Push-Lock with Threaded Eye PL-TE4 PL-TE6 SCREW TAB Push-Lock Turnbuckle with Threaded Eye PL-TB-TE-4 PL-TB-TE-6 SCREW TAB

14 INTERMEDIATE POSTS AND BRACES Boring and slotting where grommets are NOT being used If you will be using grommets, see next page. Intermediate Post and Cable Brace Hole Diameters for LEVEL RUNS 5/16" 3/8" HOLE DIAMETERS FOR LEVEL RUNS GROMMETS NOT BEING USED Fittings FIELD Swaged 5/32" (.156") 7/32" (.219") 9/32" (.281") 11/32" (.344") 13/32" (.406") Fittings FACTORY Swaged Using Using Threaded Stud Swaging Ferrule 11/32" (.344") 15/32 (.469") 19/32" (.594") 17/64 (.265") 25/64" (.390") 33/64" (.516") Intermediate Posts and Cable Braces Hole Diameters for STAIRS / SLOPED RUNS SLOTTING DIAGRAM FOR STAIRS/SLOPES AT PITCHES 0 THROUGH 37 HOLE DIAMETERS FOR STAIRS/SLOPES GROMMETS NOT BEING USED 5/16" 3/8" A 5/32" (.156") 7/32" (.219") 9/32" (.281") 11/32" (.344") 13/32" (.406") B 23/64" (.359") (.453") 17/32" (.531") 39/64" (.609") 11/16" (.688") A B X = X 1 VARIES ACCORDING TO PITCH AND FRAME ELEMENT D101A

15 HOLES FOR POSTS AND BRACES Boring and slotting where grommets ARE being used Intermediate Post and Cable Brace Hole Diameters for LEVEL RUNS HOLE DIAMETERS FOR LEVEL RUNS GROMMETS ARE BEING USED Grommets are not offered for diameters greater than. OR FITTING PASSING THROUGH POST Hole sizes are actual sizes AFTER finish is applied (*see note). (.250") 5/16" (.312") *Note: Grommets will not install properly in under- or over-sized holes. Intermediate Posts and Cable Braces Hole Diameters for STAIRS / SLOPED RUNS SLOTTING DIAGRAM FOR GROMMETS AT PITCHES 0 THROUGH 37 SLOTTING DIAGRAM FOR GROMMETS AT PITCHES 0 THROUGH 33 (Ø.250") 5/16" (Ø.31") X 1 X 1 7/16" (Ø.438") D101 X = VARIES ACCORDING TO PITCH AND FRAME ELEMENT 1/2" (Ø.50") D102 X = VARIES ACCORDING TO PITCH AND FRAME ELEMENT Isolation Bushings for End Posts Part No. B The Isolation Bushing will go into the pre-drilled hole along with the Receiver in the post one on each side of the post for Receivers and Pull-Locks. Drill hole size is 41/64" (21/32" is okay if 41/64" bit can't be located). 41/64" (Ø.640").062".562".437" 41/64" (Ø.640")

16 VERTICAL RAILING BORING DIAGRAMS Top Rail Holes The holes of the underside (only) of the top rail are drilled and tapped on 3.25 centers to accept Invisiware 5/16-24 Threaded Studs for 1/8 or 3/16 diameter cable. (Note that every eighth cable is replaced with a rail brace, to keep the top and bottom rails from bending). DRILL AND TAP 5/16-24 Bottom Rail Holes Bottom rail holes are drilled 3.25 centers to accept Invisiware Receivers for 1/8 or 3/16 diameter cable. (Note that every eighth cable is replaced with a rail brace, to keep the top and bottom rails from bending). D58 9/16" (Ø.562")