KK series CABLE CARRIER MADE OF PLASTIC VERY SHORT END CONNECTORS DIRT RESISTANT

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Oscar Pearson
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1 KK series CABLE CARRIER MADE OF PLASTIC VERY SHORT END CONNECTORS DIRT RESISTANT

2 TKK series Self cleaning cabel carriers made of plastic 2

height mm widths 74 mm Pitch mm Additional load up

Travel speed up to 3 m/s Travel length gliding up to

data and features depend on application and type.

Fon: +49 2762 4003-0 or E-mail: technik@kabelschlepp.

KABELSCHLEPP GmbH as a national or international

3 height mm widths 74 mm Pitch mm Additional load up to 10 kg/m Travel length unsupported up to 5 m Travel speed up to 3 m/s Travel length gliding up to 80 m Travel acceleration up to 9 m/s 2 All technical data and features depend on application and type. Let us know your requirements we are here to help! Fon: or technik@kabelschlepp.de Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: kabelschlepp.de/trademarks 3

Confi gure your cable carrier: online-engineer.de kabelschlepp.

rounded inner and outer profi le Extensive unsupported lengths New

Impermeability against dust and chips in the link design, dirt resistant

inward opening crossbars Very short end connectors Fixable dividers

4 Confi gure your cable carrier: online-engineer.de kabelschlepp.de/ tkk TKK TKK Overview Features Technical support: technik@kabelschlepp.de High torsional rigidity Optimized dividers for cable protection: rounded inner and outer profi le Extensive unsupported lengths New construction of chain links. Impermeability against dust and chips in the link design, dirt resistant Smooth surface for easy operation due Designs with closed frame and with inward opening crossbars Very short end connectors Fixable dividers Optimized stroke system 4 Optimized dividers for cable protection New construction of chain links. Impermeability against dust and chips in the link design, dirt resistant Very short end connectors

TKK Overview TKK 2 1 1 Very short end connectors made of steel 2 Chain links made of plastic 3 Extensive unsupported length 4 Impermeability against dust and chips in the link design 5 Smooth surface

Selection criteria for TKK Where an extensive unsupported length is required Where rigidity is required If the installation area is very restricted For dirty environmental conditions dor dirty

5 TKK Overview TKK Very short end connectors made of steel 2 Chain links made of plastic 3 Extensive unsupported length 4 Impermeability against dust and chips in the link design 5 Smooth surface for easy operation due 6 For inward opening (design 040) 7 Dividers and height separations for cable separation heights widths 74 Example of inner distribution Key for abbreviations on page 22 Selection criteria for TKK Where an extensive unsupported length is required Where rigidity is required If the installation area is very restricted For dirty environmental conditions dor dirty environmental conditions (dirt resistant) If an optional divider fi xing should be available (e.g. for cable carrier laying on its side) If a gliding arrangement should be optionally available Assembly instructions on kabelschlepp.de/assembly Type h i B i t TKK 74 8 Page 5

de Stay variants Design 020 Closed frame Weight-optimized, closed plastic frame with particularly high torsional rigidity.

6 TKK TKK Stay Variants Overview kabelschlepp.de/ tkk TKK Pitch mm Height mm Width 74 mm Bending radius mm Confi gure your cable carrier: online engineer.de Stay variants Design 020 Closed frame Weight-optimized, closed plastic frame with particularly high torsional rigidity. Opening options outside/inside: Closed. From page 12 Design 040 Technical support: From page 14 Frame with inside opening crossbars Weight-optimized plastic frame with particularly high torsional rigidity. Swivable crossbars on one side in any position. Opening options inside: Swivable. 8 Technical data on p. 10

7 heights widths 74 Order key on page 19 Assembly instructions on kabelschlepp.de/assembly Key for abbreviations on page 20 TKK 9

8 TKK TKK Installation Dimensions Unsupported Unsupported arrangement kabelschlepp.de/ tkk L B L S KR L f LS 2 Fixed point t h G Driver H H z Unsupported length L f L S L f A sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application. Configure your cable carrier: online-engineer.de U B Dynamics of unsupported arrangement t v max [m/s] a max [m/s 2 ] 3 9 Installation dimensions unsupported KR H H z L B U B Technical support: technik@kabelschlepp.de Load diagram for unsupported length depending on additional load Calculating the cable carrier length Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t Additional load qz in kg/m L f in m Unsupported length L f L L f = S + t 2 Fixed point offset L v : For off-center fixed point connections please contact us. 10 L S in m Intrinsic cable carrier weight q k = 1.56 kg/m For other inner widths the maximum additional load changes. 6.0

9 TKK Installation Dimensions Gliding TKK Gliding arrangement RKR L S heights L B KR Driver hg H For more information on gliding arrangement please contact us. widths U B t Fixed point 74 Dynamics of gliding arrangement t v max [m/s] a max [m/s 2 ] Installation dimensions gliding with RKR links KR H n RKR L B U B Connection height H is standard. Please contact us if you require other connection heights H. We will be happy to advise you. Optionally, the Online Engineer is always available for the calculation. The gliding cable carrier has to be routed in a channel. Our engineers will be happy to help with project planning please contact us. Calculating the cable carrier length Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t Key for abbreviations on page 20 Assembly instructions on kabelschlepp.de/assembly TSUBAKI KABELSCHLEPP Technical Support If you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at technik@kabelschlepp.de. We will be happy to help you. Order key on page 19 11

TKK kabelschlepp.de/ tkk TKK.020 Overview Stay variant 020 closed frame Weight-optimized plastic frame with particularly high torsional rigidity. Opening options outside/inside: Closed.

10 TKK kabelschlepp.de/ tkk TKK.020 Overview Stay variant 020 closed frame Weight-optimized plastic frame with particularly high torsional rigidity. Opening options outside/inside: Closed. Confi gure your cable carrier: online engineer.de Stay arrangement on every chain link (VS) B i 74 mm Technical support: technik@kabelschlepp.de Ø 31.2 mm max. B i 10.5 B k hi hg KR Calculating the cable carrier width Outer width B k B k = B i + 21 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. 12 Information on the inner distribution of the cable carrier can be found on page 16 f.

11 TKK.020 Dimensions Technical Data TKK Pitch, inner height and chain link height Bend radii t h i /outer width and intrinsic cable carrier weight h G 50 KR B i B k q k [kg/m] Innenhöhe heights widths mm Key for abbreviations on page 20 Order example TKK Type Stay variant B i KR L K Assembly instructions on kabelschlepp.de/assembly TOTALTRAX complete systems Benefi t from the advantages of a TOTALTRAX complete system. Complete delivery from a single source with a guarantee certifi cate on request! Learn more at kabelschlepp.de/totaltrax TRAXLINE cables in motion Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de Order key on page 19 13

TKK TKK.040 Overview Stay variant 040 with inside opening crossbar kabelschlepp.de/ tkk Weight-optimized plastic frame with particularly high torsional rigidity.

12 TKK TKK.040 Overview Stay variant 040 with inside opening crossbar kabelschlepp.de/ tkk Weight-optimized plastic frame with particularly high torsional rigidity. Swivable crossbars on one side in any position. Opening options inside: Swivable. Confi gure your cable carrier: online engineer.de Stay arrangement on every chain link (VS) B i 74 mm Technical support: technik@kabelschlepp.de Ø 31.2 mm max. hi hg KR Calculating the cable carrier width Outer width B k B k = B i + 21 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. B i 10.5 B k 14 Information on the inner distribution of the cable carrier can be found on page 16 f.

13 TKK.040 Dimensions Technical Data TKK Pitch, inner height and chain link height Bend radii t h i /outer width and intrinsic cable carrier weight h G 50 KR B i B k q k [kg/m] Innenhöhe heights widths mm Key for abbreviations on page 20 Assembly instructions on kabelschlepp.de/assembly Order key on page 19 Order example TKK Type Stay variant B i KR L K 15

14 TKK TKK Distribution TS0 kabelschlepp.de/ tkk Divider systems As standard, the divider system is assembled at each 2 nd chain link. As standard, dividers and the complete divider system (dividers with height separations) can be moved in the cross section (version A). Movable divider Version A (Standard) The dividers are easily attached to the stay for applications with transverse acceleration and for laterally recumbent applications. The locking cams click into place in the locking grids in the crossbars (version B). Fixable divider (2 mm grid) Version B Configure your cable carrier: online-engineer.de Divider system TS0 without height separation Technical support: technik@kabelschlepp.de S T W f 3 10 Version A a TL /a TR min a x min a c min Version B a TL /a TR min a x min a c min a x Raster KR a TL a x a c W f S T a TR B i Chamber width a c a c = a x S T 16 For design 020, only version A can be used. Information on the connection dimensions for the cable carrier can be found on page 18 f.

15 TKK Distribution TS1 TKK Divider system TS1 with continuous height separation S T W f S H n T min Version A a T min a x min a c min Version B a T min a x min a c min a x Raster heights VD0 VD1 VD2 VD3 VD23 widths 17, , a TL a x 17,5 a c B i W f 10 S T 10,5 S H a TR KR Position of the partition(s) in the divider Key for abbreviations on page 20 Standard height separation with aluminum profile 11 4 mm. The dividers can be moved in the cross section. Chamber width a c a c = a x S T TOTALTRAX complete systems Benefi t from the advantages of a TOTALTRAX complete system. Complete delivery from a single source with a guarantee certifi cate on request! Learn more at kabelschlepp.de/totaltrax TRAXLINE cables in motion Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de Assembly instructions on kabelschlepp.de/assembly More product information online Assembly instructions etc.: Receive additional info via your smartphone or check online at kabelschlepp.de/support Confi gure your custom cable carrier: online engineer.de Information on the connection dimensions for the cable carrier can be found on page 18. Order key on page 19 17

16 TKK kabelschlepp.de/ tkk TKK End Connectors End Connectors One part end connectors steel The steel end connectors can be connected from above or below. The connection type can be changed by reconnecting the end connector. Fixed point Driver 35 L k Lk 48 Confi gure your cable carrier: online engineer.de Bk = Bi + 21 Bi Bi Connection surface outside Bi 17 Bi Bi Technical support: technik@kabelschlepp.de Connection surface inside TSUBAKI KABELSCHLEPP Technical Support If you have any questions about determining gliding cable carriers or other technical details please contact our technical support service at technik@kabelschlepp.de. We will be happy to help you Connection variants FI MAA MII Driver Connection point F fi xed point M driver Connection type A threaded joint outside (standard) I threaded joint inside 18 Fixed point FA Connection surface I connection surface inside A connection surface outside

17 TKK Order Key TKK Order Cable carrier Type TKK Stay variant B i 74 KR L K heights widths TKK Type Stay variant B i KR L K 74 International order specification INTOK: Information about the International Order Key can be found in the chapter International Order Key from page 1. Divider system Divider system Version n T TS0 TS1 A min. 2 Height separation (not for TS0) VD0 Key for abbreviations on page 20 TS1. A. 2 - VD0 - VD1 Divider system Version n T Height separation Please state the designation of the divider system (TS0, TS1), version and number of dividers per cross section [n T ]. Connection variant End connector End connector End connector. End connector. Connection point F M Connection type A I Connection surface I A F A M A I Please state the desired connection variant as well as the desired strain relief type for the fixed point and for the driver. Assembly instructions on kabelschlepp.de/assembly Order key on page 19 19

18 TKK kabelschlepp.de/ tkk Configure your cable carrier: online-engineer.de Technical support: TKK General abbreviations General abbreviations a c = nominal width inner chamber a max = max. travel acceleration a TL a TR a x b 1 b A B EF B i B k B KA B p B St c d D d R H h G h G h i H i h KA HS H z KR l 1 l 2-5 = distance lateral tabs inside to center of first divider = distance lateral tabs inside to center of last divider = divider center to center distance = inner width of guide channel = distance between connection boreholes = overall width of cable carrier incl. attachments = inner width = outer width = outer width of guide channel = width of hole stay inserts = stay width = distance between hole stay bores = diameter = bore diameter = pipe diameter = connection height = chain link height = chain link height incl. glide shoe = inner height = inner height of frame stay assembly = outer height of guide channel = half-stayed = installation height = bending radius = connection length = connection dimensions l A = length of end connector L B = length of carrier in bend L D = length of permitted sag L f = unsupported length L ES = length of energy conduit L k = cable carrier length without connection L S = travel length L V = fixed point offset n p = number of hole stay inserts n RKR = number of RKR links n T = number of dividers n Z = number of comb teeth for strain relief q k = intrinsic cable carrier weight q z = additional load RKR = reverse bending radius s = sheet metal thickness S H = thickness of height separation S T = thickness of divider t = pitch U B = loop overhang VD = position of continuous height separations in divider VR = position of partial height separations in divider v max = max. travel speed VS = fully-stayed W f = base width of divider z = pretension Definitions Driver view = view into the driver connection 20

19 TKK Pictographs TKK Pictographs inner height stay arrangement on every 2nd chain link clean clean room suitable heights inner width stay arrangement on every chain link quiet running/low noise X mm inner width (B i ) in x mm increments cannot be opened sold by the meter widths pitch bending radius long travel length travel length unsupported travel length gliding opens outward opens inward opens inward/outward covered cable carrier sliding dividers ESD material suitable for explosive atmospheres heat-resistant cold-resistant resistant to hot chips 74 Key for abbreviations on page 20 high additional load fixable dividers flame-resistant V0 (UL94) high travel acceleration X mm fixable dividers in x mm grid flame-resistant V2 (UL94) high travel velocity 1 mm height separation possible height separation in 1 mm increments hole stay available order code important information Assembly instructions on kabelschlepp.de/assembly guide channel required strain relief 21

Specifications are subject to change without notice. KSA-L15015-GC

Specifications are subject to change without notice. KSA-L15015-GC A member of the TSUBAKI GROUP MASTER HC hybrid open style customizable widths MASTER Series Quiet and weightoptimized cable carriers* Low intrinsic weight Favorable ratio of inner to outer dimensions Standard