Magnetic Float Level Transmitter

Transcription

1 Magnetic Float Level Transmitter

2 INTROUCTION WORKING PRINCIPLE The "Magnet Float Level Transmitter" is composed of a float and sensing rod (shown below). As the float is raised or lowered by the liquid level, the sensing rod will induce a resistance output, which is directly proportional to the liquid level. The Magnet Float Level Transmitter is a sturdy, reliable and durable device that is applicable to most industries. Magnetic Float Level Teansmitter FEATURES 1 Optional TAB-100 (see p4) to produce a 0/4~0mA signal 1 Optional PB series bargraphic display scaling panel meter for level control and display 1 Sensing elements are protected with a plastic package for safety in use and transport. 1 High performance and reliable electric circuit modular design (fig.) 1 Explosion Proof certificate available 1 Marine certificate: ABS, NV, BV, LR, GL available PB Series Fig.1 Sensing Element ALICATIONS Waste water treatment Turn-key facilities Electric power plants Shipping vessels Hydraulic facilities Chemical industrial equipment Petrochemical industries Hot coal boiler e.g. diesel engine generators, motor oil meters, oil material storage tanks Reed Switch 4 CONSTRUCTION Connection cable Resistor Fig. Sensing Element Size COM EXC IN Reed switch module Float L R R R R R R R Sensing Element Magnet Float SCHEMATIC IAGRAMS 1. Sensing Rod. Float 3. Transducer 4. isplay Unit 1 Ro 3 Ri Io Ro: Resistance output Io: 4~0mA output 4 R R Sensing Rod 1

3 HOUSING IMENSIONS B 18 f118 C 18 f118 f113 1/" NPT 1/"PF 107 1/"PF Material : Aluminum Enclosure : IP65 Max.Temp.: -0BC ~00BC Material : +Fiber Enclosure : IP65 Max.Temp.: -0BC ~80BC Material : Aluminum Enclosure : IP65 Max.Temp.: -0BC ~00BC E 88 G 85x80 K Explosion-proof 100 f90 1/"PF 84 PG /4"NPT 100 Material : Aluminum Enclosure : IP65 Max.Temp.: -0BC ~00BC Material : PC Enclosure : IP65 Max.Temp.: -0BC ~80BC 3/4"NPT Material : Aluminum Enclosure : CESI 03 ATEX 108 ATEX II G Ex d IIB T6 Max.Temp.: -0BC ~100BC N f70 X f70 A 168 1/"NPT 80 1/"PF M0x1.5P Material : SUS316 Enclosure : IP65 Max.Temp.: -0BC ~00BC Material : Aluminum Enclosure : IP65 Max.Temp.: -0BC ~100BC Material : Aluminum Enclosure : IP67 Max.Temp.: -40BC ~80BC

4 FLOAT SPECIFICATIONS imension Type AxBxC(mm) S.G. Max. Pressure (kg/cm ) Material Max. Temp. (BC) Approx. Weight (g) A S3 45x55x BC 37.6 B C S6 75x108x BC 165 A S4 5x5x BC 33.4 B S5 S8 75x73x19 100x100x BC 00BC C S9 150x150x BC 534 A B P3 48x45x BC 35.5 C A B F4 48x6x BC 65.3 C A B R6 7x118x SUS316 00BC 193 C A B RF 7x118x SUS316 00BC 96 A C B P9 74x45x BC 111 C A B PI 74x45x BC 165 C 3

5 TRANSUCER MOEL: TAB-110 (TAXAA1X) Transducer Power Supply : 1~36Vdc Output Current : Loop power 4~0mA Load Resistance : RL(Max)=50(Vs-8) Ambient Temperature : -40~80BC Ambient Humidity : 0~80% RH Accuracy : A0.1%(5BC) Temperature Effect : 0.01%F.S./ BC Adjustment Range : Span Adjustment 0% FS Zero Adjustment 5% FS EXC IN COM ZERO SPAN -Wire (TAB-110) +4V EXC IN COM O/P ZERO SPAN EXC+4V O/P A Input EXC+4V EXC4V Current Input PB Series Panel Meter 4

6 FLEXIBLE MOEL IGITALE ISPLAY TYPE / ECONOMICAL TYPE MOEL: Flexible Magnetic Float Level Transmitter (Economical type) 108 f113 Type Power Supply : 1~36Vdc Measuring range : 3000mm~30000mm Analog output : 4~0mA loop power Resolution : 1.7mm Load impedance : RL (Max.) = 50 (Vs-8) Accuracy : A0.1%(5BC) Ambient temp. : -40~80BC Operating temp. : -40~80BC IP rating : IP /"PFx Measuring Range FEATURE 1 Cover protection for reed module, to prevent any damage during transportation. 1 Not effect by temperature and pressure variaion. 1 Easy to record and set up with digital display. 1 Easy to install, need not to do periodic calibration and maintenance. 5

7 ECONOMICAL Connection cable Float L 1 SPECIFICATIONS Connection Cable: Silicon cable 3CH1M Output: 3-wire resistance output Total Resistance: 1MW (Max.) Operating Temp.: tube -10 BC ~ 80 BC tube -0 BC ~ 10 BC SUS tube -0 BC ~ 10 BC Order No. Connection Tube size & Material () Float type & Material Suitable S.G. Measuring Range FG9-AR4 3/8"PF f14 S3: f45x55 S4: f5x5 >0.65 >0.55 FGA...Max.6M FGB...Max.6M FG9-AR7 3/8"PF f17. S5: f75x73 S6: f75x108 >0.61 >0.5 FGA...Max.6M FGB...Max.6M FGB-CR5P3 3/4"PF f17. P3: f48x45 >0.6 FGB...Max.6M FGB-CR6F4 3/4"PF f16 F4: f48x6 >0.75 FGB...Max.6M 6

8 STANAR 0 B type housing, dimension see page. 1/"PFx 1/"PFx L L 1 SPECIFICATION Terminal Housing: Aluminum, IP65 Output:4~0mA, -wire Total resistance : 1MW (Max.) Operating Temperature: -0 ~ 10 BC Ambient Temperature: 0~70 BC Order No. Connection Tube size & Material () Float type & Material Suitable S.G. Measuring Range FG9BFQ4 "PT f14 S3: f45x55 S4: f5x5 >0.65 >0.55 FGC/...Max.6M FG9BGN4-1/"x10kg/cm f14 S3: f45x55 S4: f5x5 >0.65 >0.55 FGC/...Max.6M FGBHN7 3"x10kg/cm f17. S5: f75x73 S6: f75x108 >0.61 >0.5 FG...Max.6M FGBIQ7 4"PT f17. S8: f100x100 >0.5 FG...Max.6M FGBKN8 FGBKN9 6"x10kg/cm f1.7 f7. S9: f150x150 >0.45 FG...Max.1M 7

9 ANTI-CORROSIVE 0 C type housing, dimension see page. SUS 1/"PFx1 1/"PFx1 1/"PFx1 Flange -1/"x10kg/cm "NPT material material SUS pipe L material SUS pipe L SUS pipe Wetted parts: Wetted parts: Wetted parts: 1 SPECIFICATIONS Terminal Housing: +Fiber, IP65 Output: 4~0mA, -wire Ambient Temperature: 0~70 BC Operating Temperature: jacket tube-10 ~ 80 BC jacket tube -0 ~ 10 BC Total resistance: 1MW (Max.) Order No. Connecting Tube size & Material () Float type & Material Suitable S.G. Measuring Range FGCFQ5P3 "PT f17. P3: f48x45 >0.55 FG...Max.6M FGCFQ6F4 "PT f16 F4: f48x6 >0.75 FG...Max.6M FGCGN5P3-1/"x10kg/cm f17. P3: f48x45 >0.6 FG...Max.6M FGCGN6F4-1/"x10kg/cm f16 F4: f48x6 >0.75 FG...Max.6M Every unit is protected by a or flange to prevent the sensing rod from corrosion. 8

10 0K type ATEX Explosion proof enclosure can be selected (see p). K type K type housing 3/4"NPTx1 3/4"NPTx1 SUS Flange -1/"x10kg/cm SUS L L Wetted parts: 1 SPECIFICATION Terminal Housing: K type --- Aluminum, ATEX Ex d IIB T6 Output: 4~0mA, -wire Ambient Temperature: 0~70 BC Total resistance: 1MW (Max.) Operating Temperature: tube -10 ~ 80BC tube -0 ~ 10BC SUS tube -0 ~ 10BC Order No. Connection Tube size & Material () Float type & Material Suitable S.G. Measuring Range FG9KFQ4 FG9KGN4 "PT -1/"x10kg/cm f14 f14 S4: f5x5 S4: f5x5 >0.55 >0.55 FGA/B...Max.6M FGC/...Max.6M FGA/B...Max.6M FGC/...Max.6M FGKHN7 3"x10kg/cm f17. S6: f75x108 >0.5 FG...Max.6M FGKIQ4 4"PT f17. S8: f100x100 >0.5 FG...Max.6M FGKFQ5P3 "PT f17. P3: f48x45 >0.6 FG...Max.6M FGKFQ6F4 "PT f16 F4: f48x6 >0.75 FG...Max.6M FGKGN5P3-1/"x10kg/cm f17. P3: f48x45 >0.6 FG...Max.6M FGKGN6F4-1/"x10kg/cm f16 F4: f48x6 >0.75 FG...Max.6M 9

11 ENCLOSURE EXPLOSION PROOF NEPSI PROOF No.GYB16.199X Ex d IIC T3~T6 Gb PTB PROOF No. 05 ATEX 108 II G Ex d IIB T3 or T4 or T5 ort6 Gb II Ex tb IIICT00BC or T135BC or T100BC or T850BC b 0 or N type housing can be selected. f113 type f113 type f70 N type f70 N type 1/"NPTx 108 1/"NPTx 108 1/"NPTx1 80 1/"NPTx1 80 SUS SUS material SUS pipe "NPT L material SUS pipe material SUS pipe material SUS pipe Wetted parts: Wetted parts: Wetted parts: Wetted parts: 1 SPECIFICATIONS Terminal Housing: type --- Aluminum N type --- SUS Output: 4~0mA, -wire Ambientt: 0~70 BC Total Resistance: 1MW (Max.) Operation Temperature: tube -10 ~ 80 BC tube -0 ~ 10 BC MOEL NO. FG7 Connecting Tube size () & Material Float type & Material Suitable S.G. Measuring Range FG79FQ4 "PT f14 S3: f45x55 >0.65 FG7...Max.3M FG79GN4-1/"x10kg/cm f14 S3: f45x55 >0.65 FG7...Max.3M FG7HN7 3"x10kg/cm f17. S5: f75x73 >0.61 FG7...Max.6M FG7IQ4 4"PT f17. S8: f100x100 >0.5 FG7...Max.6M FG7KN8 FG7KN9 FG7KN8 FG7KN9 6"x10kg/cm f1.7 f7. S9: f150x150 >0.45 FG7...Max.6M FG7FQ5P3 "PT f17. P3: f48x45 >0.6 FG7...Max.6M FG7FQ6F4 "PT f16 F4: f48x6 >0.75 FG7...Max.6M FG7GN5P3-1/"x10kg/cm f17. P3: f48x45 >0.6 FG7...Max.6M FG7GN6F4-1/"x10kg/cm f16 F4: f48x6 >0.75 FG7...Max.6M 10

12 MOEL NUMBER / ORER COE COMPARISON TABLE Model Number Order Code FG9-AR4 FGX10100-A10AAA403CMAB FG9-AR7 FGX10100-A10AAA403CMA FGB-CR5P3 FGX10100-B10AAA703E18 FGB-CR6F4 FGX10100-AAA703E4C FG9BFQ4 FGX10000-A1BAAB01CMAB FG9BGN4 FGX10000-A1BAKB44 FGBBHN7 FGX10000-A1BAKB54EMA FGBBIQ7 FGX10000-A1BAKB701EMA FGBBKN8 FGX10000-A1BAKB94EMA3A FGBBKN9 FGX10000-A1BAKB94EMA3B FGCFQ5P3 FGX10000-B1CAAB01E18P3 FGCFQ6F4 FGX10000-B1CAAB01E4CF4 FGCGN5P3 FGX10000-B1CAKB44E18P3 FGCGN6F4 FGX10000-B1CAKB44E4CF4 FG9KFQ4 FGX10000-A1KAAB01CMAB FG9KGN4 FGX10000-A1KAKB44CMAB FGKHN7 FGX10000-A1KAKB54EMA FGKIQ4 FGX10000-A1KAAB701EMA FGKFQ5P3 FGX10000-A1KAAB01E18P3 FGKFQ6F4 FGX10000-A1KAAB01E4CF4 FGKGN5P3 FGX10000-A1KAKB44E18P3 FGKGN6F4 FGX10000-A1KAKB44E4CF4 FG79FQ4 FGX10099-A1AAB01CMBBS3 FG79GN4 FGX10099-A1AKB44CMBBS3 FG7HN7 FGX10099-A1AKB54EMAS5 FG7IQ4 FGX10099-A1AAB707EMAS8 FG7KN8 FGX10099-A1AKB94EMA3AS9 FG7KN9 FGX10099-A1AKB94EMA3BS9 FG7FQ5P3 FGX10099-A1AAB07E18P3 FG7FQ6F4 FGX10099-A1AAB07E4CF4 FG7GN5P3 FGX10099-A1AKB44E18P3 FG7GN6F4 FGX10099-A1AKB44E4CF4 11

13 ORER INFORMATION FGX Model 00: Standard 01: Economy type Certification 00: None 1C: ATEX-Exd 7C: NEPSI-Exd ( Next page) Probe type A1: Rod type A: FLEXIBLE MOEL B1: Corrosion-proof rod type 11 Housing type 0: Without housing B: B type housing (Aluminum) C: C type housing () : type housing (Aluminum) E: Terminal head (Aluminum) K: K type (Aluminum) N: N type (stainless steel) Connection Flange AK: JIS-FF AN: ANSI-RF AS: IN-FF Thread AA: JIS AC: ANSI A4: 3/8" A5: 1/" A7: 3/4" A8: 1" B1: 1-1/" B: " B4: -1/" B5: 3" B7: 4" B8: 5" B9: 6" 7: N0 8: N5 9: N3 E1: N40 E: N50 E3: N65 01: PT male 03: PF male 07: NPT male 40: 5 kg/cm 4: 10 kg/cm 48: 150 Lbs 49: 300 Lbs 57: PN10 58: PN16 18 Resolution C: 6.35mm E: 1.7mm 1

14 Probe material MA: MB: 18: 4: FGX Probe diameter 1G: f9.5mm : f17.mm A: f1.7mm 3A : f1.7mm B: f14.0mm 3B: f7.mm C: f16.0mm 3 4 Float 1 00: None S3: 45*55*15 E>0.65 S4: 5*5*15 E>0.55 S5: 75*73*0.5 E>0.65 S6: 75*108*0 E>0.5 S8: 100*100*0 E>0.5 S9: 150*150*30 E>0.45 F4: 48*6*18 E>0.8 R6: 7*118*8 E>0.6 RF: 7*118*8 E>0.95 P3: 48*45*18.5 E>0.6 P9: 74*45*8 E>0.64 PI : 74*45*8 E> Analog output B: 4~0mA E: 3-wire resistance output 9 Material and surface roughness 0: None A: Ra < 0.3 B: Ra < 0.5 C: Ra < Code Length 0150~ A300 Probe Length 150~ 30000mm 13

15 ISPLAY MOEL MOEL: Flexible Magnetic Float Level Transmitter (igital display type) Power Supply: 1~36Vdc Measuring range: 3000mm~30000mm Analog output: Loop power 4~0mA Resolution: 1.7mm igital communication: HART RS485 Load impedance: RL(Max)=50(Vs-8) Accuracy: ±0.1%(5 C) Ambient temp.: -40~80 C Operating temp.: -40~80 C IP rating: IP Measuring Range FEATURE 1 Cover protection for reed module, to prevent any damage during transportation. 1 Not effect by temperature and pressure variaion. 1 Easy to record and set up with digital display. 1 Easy to install, need not to do periodic calibration and maintenance. EXPLOSION PROOF ISPLAY MOEL MOEL: Explosion proof Magnetic Float Level Transmitter (igital display type) Power Supply: 1~ 36 Vdc Measuring range: 150mm~3000mm Analog output: 4~0mA, Wire(Loop power) Resolution: 6.35mm / 1.7mm igital communication: HART/RS-485 Ambient temp.: -40~85 Operating temp.: -40~15 IP rating: IP67 NEPSI PROOF No.GYB X Ex d IIC T3~T6 Gb Measuring Range 14

16 ORER INFORMATION FGX Model 00: Standard Certification 00: None 7C: NEPSI-Exd ( Next page) Probe type A1: rod type A: FLEXIBLE MOEL B1: Corrosion-proof rod type 11 Housing type A: A type housing (Aluminum) Connection Flange AK: JIS-FF AN: ANSI-RF AS: IN-FF Thread AA: JIS AC: ANSI B: " B4: -1/" B5: 3" B7: 4" B8: 5" B9: 6" E: N50 E4: N80 E5: N100 01: PT male 03: PF male 07: NPT male 40: 5 kg/cm 4: 10 kg/cm 48: 150 Lbs 49: 300 Lbs 57: PN10 58: PN16 18 Resolution C: 6.35mm E: 1.7mm 19 0 Probe material MA: MB: 1: PTFE 15

17 FGX Probe diameter A: f1.7mm B: f14.0mm C: f16.0mm : f17.mm 3B: f7.mm 3 4 Float1 S3: 45*55*15 E>0.65 S4: 5*5*15 E>0.55 S5: 75*73*0.5 E>0.65 S6: 75*108*0 E>0.5 S8: 100*100*0 E>0.5 S9: 150*150*30 E>0.45 F4: 48*6*18 E>0.8 R6: 7*118*8 E>0.6 P3: 48*45*18.5 E>0.6 P9: 74*45*8 E> Analog output B: 4~0mA C: 0~4mA 8 igital output 0: None B: RS-485 C: RS485 +PT100 E: HART F: HART 7.3 +PT100 9 Material and surface roughness 0: None A: Ra < 0.3 B: Ra < 0.5 C: Ra < Length Code 0150~ A300 Probe Length 150~ 30000mm 16

18 MR SENSOR FLOAT LEVEL TRANSMITTER MOEL: FG3 MR Sensor Float Level Transmitter PRINCIPLE MR Sensor Float Level Transmitter is utilizing the position of magnetic float change along with fluid level. The sensing rod is composed of resistance M1 and MR sensor as a voltage divider circuit. The smaller the MR Sensor interval, the higher the accuracy. The Hex34 signal from voltage divider circuit will be converted to 4~0 ma, RS-485 and 1/"PF HART are also available. f Hex34 1/"PF f SPECIFICATION Power Supply: 1~36Vdc Measuring range: 150mm~3000mm Analog output: 4~0mA Ambient temp. :-40~85 Operating temp. :-40~85 IP rating: IP67 Resolution : 5mm / 3mm igital communication : RS485 / HART(option) f45 55 f1.7 Measuring Range f41 f38 f9.5 Measuring Range FEATURE 1 Easy installation without calibration & maintenance. 1 Not effect by temperature and pressure variaion. 1 high accuracy Optional 5mm / 3mm 1 Protection:IP67 WIRING Brown Green Blue Black Loop Power + RS485 + Loop Power- RS485 - Loop Power+RS485 Brown Loop Power + Blue Loop Power A + - HART Brown Loop Power + Blue Loop Power - Loop Power 4-0mA + - C Power Supply 4V Green RS485 + Black RS485-50~ 500 ohms HART RS3 17

19 ORER INFORMATION A1: Rod type FGX Probe type Housing type 0: Without housing ( Next page) Connection Flange AK: JIS-FF AN: ANSI-RF AS: IN-FF Thread AA: JIS AC: ANSI A5: 1/" A7: 3/4" A8: 1" B1: 1-1/" B: " B4: -1/" B5: 3" B7: 4" B8: 5" B9: 6" E: N50 E4: N80 E5: N100 01: PT male 03: PF male 07: NPT male 40: 5 kg/cm 4: 10 kg/cm 48: 150 Lbs 49: 300 Lbs 57: PN10 58: PN16 18 Resolution A: 3mm B: 5mm 19 0 Probe material MA: MB: 1 Probe diameter 1G: f9.5mm A: f1.7mm C: f16.0mm * f9.5mm Only available for resolution 5mm * While the total length is over 000mm, the stem size is only f16mm 18

20 3 4 Float 1 S: 41*38*11 E>0.7 S3: 45*55*15 E>0.65 S5: 75*73*0.5 E> FGX Analog output B: 4~0mA C: 0~4mA 8 igital output B: RS-485 C: RS485 +PT100 E: HART F: HART 7.3 +PT100 9 Material and surface roughness 0: None A: Ra < 0.3 B: Ra < 0.5 C: Ra < Code 0150~ 3000 Length Probe Length 150~ 3000mm 19

21 INSTALLATION The float level transmitter should be mounted far away from the inlet, Any rigorous liquid turbulence will produce error output signals. A pipe shield or an equivalent device can help normalize the indicator actuation especially when an agitator is present. Another useful alternative is an L type support frame when the level indicator is mounted in concrete wall tank as figure below. It is recommended to select the standpipe with diameter (d) larger than the float for the installation process. d> diameter of float for installation. 0

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