User Manual. for. Multi-Handy 2045

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1 User Manual for Multi-Handy 2045 L E 1 = Multi Handy 2045 ON OFF n Q 1 2 ( 1-2 ) Memory Scan Printer Start Sto Please read the user instructions carefully, before utting the measuring instrument into oeration COPYRIGH 1999 HYDROECHNIK GmbH L E, Edition 1999/04/12-1-

2 Preface his user manual is a descrition of the hand held measuring instrument Multi-Handy 2045 with the following measuring inuts: - 2 measuring inuts for sensors with standardised, analogue outut signals of 0 to 20 ma or 4 to 20 ma. he measuring channel 1 is reared for the measurement of ressure only. In the second measuring channel 2 temerature, volume flow rate and RPM can be measured additionally, besides ressure. - 1 interface RS 232 for the transfer of stored measuring values to the PC. With an additional interface converter rintouts are ossible. Even though difficulties in oerating the Multi-Handy 2045 are unlikely to occur, you will only be able to exloit all its efficiency when you know the instrument in full detail. Should you encounter unexected roblems, lease ask for our suort. Alterations are subject to technical rogress. We hoe that you will exerience your Multi-Handy 2045 as a reliable artner for exact and easy measurements. -2-

3 Index General... Instructions for the correct charging of the internal instrument batteries... Imortant comments Oeration Multi-Handy Dislay examles Initialisation ramming Selection of unit of measurement Selection of ressure sensor for signal 0 to 20 ma or 4 to 20 ma Checking of current signal adjustment Error message at 4 to 20 ma sensors Measuring value dislay at 4 to 20 ma sensors Measurement of ressure Selection of ressure measuring ranges Zero oint alignment Measurement of ressure eaks Invocation of min/max. values in the dislay Deletion of ressure eak Change-over from measurement of ressure eaks to normal ressure measurement Measurement of ressure differential Measurement of temerature Measurement of volume flow rate Inut of calibration value Zero oint alignment Measurement of rev. seed Inut of calibration value Zero oint alignment Further technical advice for the measurement of rev. seed Storage of measuring values Selection of the measurable variables to be stored Adjustmant of the scanning rate Storage Storage time Data transfer of the stored measuring values to the PC Print out Selection of rinter tye Selection of rinting mode Fixing of the scaling echnical data of Multi-Handy Pin connections of Multi-Handy echnical background information for connection of ressure sensors, 0 to 20 ma- and 4 to 20 ma-tye Error detection Information on guarantee Maintenance

4 General he measuring instrument Multi-Handy 2045 made by comany HYDROECHNIK GmbH, Limburg is an efficient hand held measuring instrument for the measurement of ressure, ressure eaks, ressure differential, volume flow rate, rev. seed and temerature. he instrument disoses of an internal memory ( measuring values) for the storage of the measured hysical variables. his measuring data is directly transferred to the PC via a serial interface. A rinter can be connected to the measuring instrument via an interface converter and can rint out the measuring data either as a table or a grahic. Rechargeable batteries make the Multi-Handy 2045 indeendent from a regular source of current. For recharging the batteries an external lug-in ower suly unit is available. he Multi-Handy 2045 disoses of two measuring inuts for the connection of sensors with a standardised, analogue outut signal of 0 to 20 ma or 4 to 20 ma. A direct measurement of frequency can t be realised with this instrument. However, with corresonding frequency/current converters (F/DC-converters), it is ossible to convert the frequency signals into standardised 4 to 20 ma signals, which can be evaluated by the measuring instrument. In doing so it is ossible to measure RPM and volume flow rate. Possibilities for the connection of HYDROECHNIK-sensors to the Multi-Handy 2045 Measurement of temerature Measurement of ressure Pressure sensor tye HD Measurement of volume flow rate or emeratursensor 4 bis 20 ma Measurement of ressure Pressure sensor tye HD 4 to 20 ma Measuring turbine RE3/RE4 inductive transducer with F/DCconverter outut signal 4 to 20 ma RS 232 interface 2 1 Charging of battery alternatively 1 = Mains adater 230 VAC/ secondary 24 VDC Multi Handy 2045 ON OFF n Q Gear flow meters GFM, with magnetoresistor sensor and F/DC-converter, outut signal 4 to 20 ma or Measurement of RPM or rinter connection via interface converter 1 ( 1-2 ) Memory Scan Start Sto 2 Printer Measurement of RPM with otical rev. seed robe DS03 with F/DC-converter outut signal 4 to 20 ma Scanning of the rev. seed from gear wheels: inductive transducer with F/DC-converter outut signal 4 to 20 ma -4-

5 Instructions for charging the batteries Before each oeration of the measuring instrument, you should make sure that the nickel-cadmium batteries are fully charged. he use of a HYDROECHNIK lug-in ower suly unit (rimary 230 VAC, secondary 24 VDC) ensures a continuous charging of the batteries. Please take into consideration that the batteries are only slightly charged when leaving the manufacturer. We recommend connecting the lug-in ower suly unit to the measuring instrument for at least arox. 14 to 16 hours rior to initial use. he measuring instrument is able to measure when sulied by any other ower unit or a car battery but in such cases the recharging of the batteries can not be ensured, as a stabilised ower source of 24 to 30 VDC is needed for this. If a battery is discharged it should be recharged for 16 hours, the instrument being switched off. he service life of nickel-cadmium batteries can be very long, deending greatly on their resective working conditions. It should be avoided that the batteries are totally discharged, ermanently recharged or immediately recharged after each use. Discharging them below 50 % and recharging them afterwards has got a ositive imact on the life san of nickel-cadmium batteries. Due to the so-invoked memory-effect that reduces cell caacity, recharging nickel-cadmium batteries after very short time of use cannot be recommended. If the battery is reeatedly discharged to a minor degree but immediately re-charged, the cell s caacity will soon be reduced. If that is done over a longer eriod of time the battery can suffer ermanent damage. here is a chance, however, to regenerate said damage by a number of discharging and recharging cycles, i.e. by using the instrument for a longer eriod and then recharging the battery. Should the batteries not be charged sufficiently, a warning will be dislayed Charge batteries. In such cases a minimum of 16 hours recharging time is urgently required. -5-

6 Please take the following, Imortant comments concerning your security and the oerational security of your instrument, into consideration: - Don t submit the instrument to extreme heat or humidity. - Never oen the instrument by yourself. - Please ull the mains adater out of the wall socket: 1. during a thunderstorm 2. if you detect a bad smell or smoke - Please rotect your sensors from: 1. exceeding the allowed voltage suly range 2. overloading the allowed ressure measuring range mechanically 3. wrong in configuration, esecially at sensors from other manufacturers For your secial attention: Should the housing be olluted, lease clean it with a soft cloth, moistened with a mild detergent (Please ay attention to the notes of the manufacturer). Strong chemical solvents may not be used, as they attack the housing. Make a contribution to the environmental rotection! Recycling for environment s sake! Used batteries do not belong into the household refuse. Please throw your batteries into a secial recetacle for disosal of refuse and sewage. -6-

7 1. Oeration Multi-Handy 2045 wo measurable variables can be shown at the same time on the 2-line LCD-dislay. he first line is reserved for the ressure channel 1. In the second line either ressure 2,, ressure differential d, temerature, volume flow rate Q or rev. seed n can be shown. On the keyboard you will find two keys, which can only be ressed in connection with another key. hese are the keys and. In doing so you have to take into consideration that the eriod between ressing the first and the second key must not be longer than three seconds. After three seconds the key ressed first will be ignored. All inuts need to be finished with /. 1.1 Dislay examles initialisation version 1.xx Deending on the number and the tye of variables, the values are dislayed in different sizes. In the following you will find several examles about the dislayossibilities of your instrument. After having switched on the instrument, this menu will aear for arox. three seconds After, that, the measuring value dislay will aear automatically. By ressing for examle key 1 corresonding value as a single, enlarged number. the dislay shows the If the measuring value of 2 shall be shown in the same size, you only have to ress key 2 and the corresonding ressure measuring value of 2 is dislayed Another stroke of key 2 shows the usual dislay with two lines, indicating the measuring values of 1 and

8 1^ / ^ 96.4 / If the min./max.-values shall be shown during the ressure measurement, for examle the min./max.- values of channel 1 in the first, and of channel 2 in the second line, you have to ress the keys and 1 for the first line and the keys and for the second line. he normal ressure dislay is shown by ressing 1 2 the keys and. 1 d his dislay shows a ressure differential out of both measuring values. After a stroke of key ( the measuring value: 1-2 ) = 1-2 ( = 32.1) is dislayed in the second line As already described on age 7, an enlargement of the dislay can be achieved by ressing key 1 and key. ( 1-2 ) d N [rm] he measurement of RPM N instead of 2 in the second line of the dislay can be invoked with a stroke of key Q. n 1 Q [ C] he measurement of volume flow rate Q instead of 2 in the second line of the dislay can be invoked with a stroke of key Q. n 1 [ C] he measurement of temerature instead of 2 in the second line of the dislay can be invoked with a stroke of key Q. n We have refused to give further examles to avoid confusion. -8-

9 1.2 Initialisation It can haen, that the information in digital storage systems is distorted, due to very heavy electromagnetic interference, not within the values of the EN and EN 50082, that can occur in industrial lants. his shows itself in an amount of data that must be considered unrealistic or the instrument doesn t react on a keystroke any more. For this case you have the ossibility to set all data back to a given state by a so-called re-initialisation. However then, all data like calibration value, language, units of measurement, outut signal of the ressure- and temerature sensors and all arameters, entered reviously by the user, are deleted. initialisation he re-initialisation is started by switching the measuring instrument on and by ressing the following keys within 3 seconds: version 1.xx 1 2 and and (. 1-2 ) Afterwards you can choose among German, English or French as your oeration language by ressing key (, which is now acting as a cursor. 1-2 ) LANGUAGE English he selection needs to be confirmed with key. ( 1-2 ) French ( 1-2 ) German ( 1-2 ) * * * * * UNI * * * * SI After this, the dislay for the selection of SI- or US units of measurement aears automatically. With key that is now acting as a cursor, you can ( 1-2 ) switch between SI- and US units of measurements. ( 1-2 ) US he SI-units are for examle bar, C, l/min., etc.. After the change-over to US-units, the usual units like si, F, gal/min. are used. INI? (bar) 2 (bar) PROG->Yes he instrument automatically asks for the initialisation. Here you can decide whether you want to initialise or not. If no initialisation is requested any key excet / may be ressed and the measuring value dislay is shown. If you request an initialisation, ress key and all data like calibration value, units of measurement, selection of the outut signal of the ressure sensors, entered reviously, is deleted. -9-

10 INI? PROG->Yes INI? If you request an initialisation, ress key o and all data like calibration value, units of measurement, selection of the outut signal of the ressure sensors, entered reviously, is deleted. For a short moment, the dislay shows INI together with a rotating bar, which indicates, that the arameters, entered by you, are deleted and overwritten by the basic adjustments. Afterwards the instrument returns directly into the measuring value dislay After an initialisation, the following basic adjustments are valid: Pressure measurement 1 and 2 in the dislay Pressure measuring range rogrammed to 0 to 200 bar Signal inuts of 1, 2,, Q and N adjusted to 0 to 20 ma Measuring units in SI -10-

11 2. ramming 2.1 Selection of ressure sensor for signal 0 to 20 ma or 4 to 20 ma As it is ossible to connect ressure sensors with an outut signal of either 0 to 20 ma or 4 to 20 ma, it is imerative to inform your measuring instrument about the signal-tye of your sensor. By ressing key and key, the following rogramme is invoked * * PROG SENSOR YPE * 1: : 0-20 ma : 0-20 Q : 0-20 N : : ( 1-2 ) he change-over to 4 to 20 ma is made by a stroke of key ( 1-2 ), which is now acting as a cursor and which switches 1 to the requested current signal. Please take into consideration, that a flashing bar signalises the switching from 0 to 4 (ma) in the examle. A stroke of key, which is also used as a cursor in this case, switches directly to 2. Here the current signal can be switched to 4 to 20 ma with key (, too, as already mentioned above. 1-2 ) he switching back to 0 to 20 ma is made in the same way. Please don t forget to ress key / to confirm your selection. In the examle the ressure sensor 2 was switched to 4 to 20 ma, of course the adjustments of every single channel can differ. With the cursor key, showing to the right, the corresonding measuring channel will be selected. With the cursor key, showing uwards, the current range 0 to 20 ma or 4 to 20 ma can be selected. he selection must be confirmed with key. -11-

12 * * * * * * PROG * * * * * * After key was ressed a rotating bar will be shown for arox. 3 sec. and the selected signal will be stored in the instrument. After this, the measuring value dislay will be shown automatically. * * PROG SENSOR YPE * 1: : 4-20 ma : 0-20 Q : 0-20 N : 0-20 As an examle you can see here a dislay after having switched the ressure channels 1 and 2 to 4 to 20 ma. 2.2 Checking of current signal adjustment * * PROG SENSOR YPE * 1: : 4-20 ma : 0-20 Q : 0-20 N : 0-20 Measuring value dislay 3 s You have the ossibility to check which current signals were chosen, when invoking this dislay with key In the examle the same current signals were chosen for 1 and 2. After arox. 3 seconds, the dislay returns automatically into the measuring value dislay Error message at 4 to 20 ma sensors 1 2 If this dislay aears, no current signal is lead to the measuring inut. A reason for this error can be missing connections (a missing measuring cable) between sensor and measuring inut, a arting of a cable or a defective sensor. In this case, you will be directly informed about ossible errors by an otical status dislay (life-zero recognition). his visual signal is only ossible for the signals of 4 to 20 ma. Please take into consideration, that different adjustments of the current signals can be made for ressure sensors (1 and 2). For examle: 2 = 4 to 20 ma 1 = 0 to 20 ma 2.4 Measuring value dislay at 4 to 20 ma sensors If the ressure sensor works correctly, the measuring value dislay will be shown in the usual way without horizontal lines. -12-

13 3. Measurement of ressure 3.1 Adjustment of ressure measuring range * * * PROG 1 * * * *calibr. value zero oint -> confirm * * * PROG 1 * * * bar ( 1-2 ) 0 o be able to measure ressure, you have to select the measuring range of the ressure sensor with the keys and 1. he following dislay is shown in which you can select among calibration value and zero oint alignment with key ( 1-2 ). In the examle the calibration value is selected. Please ay attention to the star symbol (*) which marks the selection. With key the selection is confirmed and the following dislay is shown. With the cursor key ( 1-2 ) either -1 or 0 can be entered as the beginning of the measuring range. Please ay attention to the flashing cursor below the figure to be selected. After the selection, key will lead you to the inut of the end of the measuring range and the cursor is flashing there. In the examle 60.0 is entered as the end of the measuring range. o store the ressure measuring range in the measuring instrument key must be ressed. * * * * PROG P bar ( 1-2 ) ( 1-2 ) ( 1-2 ) ( 1-2 ) * * * * * * * PROG * * * * * * * During the storage a rotating bar is dislay for arox. 2 sec. and afterwards the measuring value dislay is shown again. he ressure measuring range for 2 is adjusted in the same way! -13-

14 3.2 Zero oint alignment * * * PROG 1 * * * calibr. value *zero oint -> confirm * * * ZERO POIN * * * PROG-> Start * * * ZERO POIN * * * WAI When measuring negative ressures and recise ressure differentials and if the connected ressure sensor has a small zero oint deviation, it is advantageous to submit it to a zero oint alignment. Starting from menu PROG P1 you select the rogramme Zero oint alignment by ressing key (. 1-2 ) Please ay attention that your selection is marked with a star symbol * and that it is confirmed with key afterwards. For the zero oint alignment the ressure sensor 1 must be removed from the lant what means, that the alignment must always be carried out on a deressurized sensor. If the sensor has no ressurisation its zero oint can be aligned with a stroke of key. * * * * * * * PROG * * * * * * * he dislay shows WAI. he zero oint deviation of the ressure sensor is determined and stored as a correction value while a rotating bar is dislayed After the zero oint alignment the measuring value dislay is shown automatically. If ressure measurements are carried out now, an existing zero oint deviation is taken into consideration by the internal software as a correction value for all measurements. If you want to carry out a zero oint correction for another ressure sensor, e.g. 2, you should act as described above. You only have to ress keys and 2 instead of and

15 3.3 Measurement of ressure eaks 3.4 Invocation of min./max. values in the dislay 1^ 0.0 / he min./max. values of ressure 1 and 2 are continuously stored in a memory in the background and can be shown in the dislay on request. his is made by a stroke of the keys and. o be able to see the min./max. values in the lower line, too, 2 ress the keys and. 1 1^ 42.2 / ^ / min.-value or max.-value for ressure 1 and 2 he min./max. values can only be shown for the ressure of 1 and 2. Please take into consideration, that a measurement of ressure eaks is only ossible u to the ressure measuring range end value of the ressure sensor, chosen by you, with an additional tolerance of max. 10%. he ressure measuring range end value 600 bar for examle, lus additionally 10%, results in a maximum ressure eak value acquisition of 660 bar. Higher ressure eaks will be limited to 660 bar. 3.5 Deletion of ressure eak 1^ 42.2 / ^ / By ressing the keys and, you can delete the min./max. value memories of 1 and 2. he note, that both min/max. memories are deleted, is shown briefly in the dislay. * * * * DELEE * * * * * MIN/MAX-MEMORY If the ressure sensors measure certain oerational ressures, the extreme value memories will be set back to these ressure levels. 1^ / ^ / As an examle, a deletion and a setting back to the oerational ressures that are existing in the hydraulic lant at that moment, are shown. 3.6 Change-over from measurement of ressure eaks to normal ressure measurement With a stroke of key and key, you can switch the instrument back to normal ressure measurement. he examle shows the switching over to ressure 1 and 2 (both keys have to be ressed one after the other). -15-

16 3.7 Measurement of ressure differential Precise ressure differential measurements are only ossible, if both ressure sensors are aligned at the oerational ressure, which will be used for the later measurement. Of course this is the same ressure for both ressure sensors. o carry out a ressure differential alignment, you have to mechanically connect both ressure sensors 1 and 2 to the same ressure level via a distributor (see scheme Pressure differential alignment ). You can also use ressure sensors with different ressure measuring ranges, but in this case you should always ay attention to their ressure load on the sensor to avoid a damage of the sensor. In the examle an oerational ressure of 308 bar is shown in the dislay d * * * PROG dp * * * alignment 2 sec he change-over with key shows a ( 1-2 ) ressure differential of 0,5 bar. With a stroke of the keys and ( 1-2 ) you can carry out an automatic alignment for arox. 2 seconds, what is shown in the dislay. he deviations of both ressure sensors are set to zero at the corresonding oerational ressure level, see dislay (ressure differential of both ressure sensors = zero). After the alignment you have to mechanically connect the ressure sensor 2 to the connection B (see scheme Pressure differential alignment ). 1 d Now you can carry out recise measurements of ressure differential without being influenced by sensor deviations, temerature drifts and offsets. Please take into account, that a ressure differential is always dislayed with the correct sign, corresonding to the mathematical formula. (q = 1-2). -16-

17 4. Measurement of temerature 1 [ C] Instead of ressure 2 a Pt 100 temerature sensor with a current outut signal of 0 to 20 or 4 to 20 ma can be connected to this measuring inut. You only have to ress key Q as long as the n second line of the dislay shows in ( C). he temerature measurement is shown in the lower line of the dislay. Single dislay for temerature he temerature measurement is shown in the lower line of the dislay [ C] If you want the temerature measuring value to be dislayed, only, ress the keys 1 and Q, one after each other. n he way to switch over the current signal from 0 to 20 ma to 4 to 20 ma and vice versa, is already described on age 11, chater 2.1, for ressure sensors. Please take into account, that the temerature measuring range is fixed (calibration: -50 C to +200 C). 1 [ C] If ( C) -50 is dislayed, the temerature sensor isn t connected to the measuring instrument. his is only valid for the adjustment of sensor tye 0 to 20 ma. 1 [ C] If ( C) is dislayed, the temerature sensor isn t connected to the measuring instrument. his is only valid for the adjustment of sensor tye 4 to 20 ma. -17-

18 5. Measurement of volume flow rate 1 Q [l/min] A condition for the measurement of volume flow rate is the connection of a measuring turbine or a gear flow meter with integrated F/DC-converter. hat means, the frequency signals measured by the volume flow rate sensor must be converted into current signals from 4 to 20 ma. Key Q needs to be ressed until Q in (l/min) is n shown in the second line of the dislay. 5.1 Inut of calibration value * * * PROG Q * * * *calibr. value zero oint PROG -> confirm When connecting a volume flow rate sensor, for examle turbine or gear flow meter, the max. volume flow rate needs to be entered as a calibration value. he rogramme for entering this calibration value is invoked with the keys and Q. n Key ( 1-2 ) serves for the switching between the inut of the calibration value and the zero oint alignment. * * * PROG Q * * * MAX : [l/min] Please take into consideration, that the star * marks the selected line, in this examle the line calibration value. With key the selection needs to be confirmed and instrument immediately asks for the inut of the max. volume flow rate (measuring range end value). he max. volume flow rate can be seen on the label of the volume flow rate sensor, in the examle the max. volume flow rate is l/min. he inut is made as already described on age 13, aragrah 3.1, however for volume flow rate sensors you have to rogramme the end of the measuring range, only. 5.2 Zero oint alignmenth * * * PROG Q * * * calibr. value *zero oint PROG -> confirm Starting from menu Q the key serves for ( 1-2 ) the switching between the inut of the calibration value and the zero oint alignment. In the examle the zero oint alignment is selected ( *!) and confirmed with key. Please carry out the zero oint alignment as described on age 14, aragrah

19 6. Measurement of rev. seed 6.1 Inut of calibration value * * * PROG N * * * *calibr. value zero oint PROG -> confirm A condition for the measurement of RPM is the connection of a rev. seed sensor with integrated F/DC-converter. hat means, the frequency signals measured by the rev. seed sensor must be converted into current signals from 4 to 20 ma. When connecting an otical rev. seed sensor with F/DCconverter to the instrument, the calibration value needs to be entered as follows: - when using one reflective foil, the calibration value 9999 needs to be entered - when using more than one reflective foil, the calibration value can be calculated as follows: : Number of reflective foils = calibration value When connecting an inductive rev. seed sensor with F/ DC-converter, e.g. acquisition of the RPM at a gear ring, the calibration value is calculated as follows: : Number of ulses er rotation (number of teeth) = calibration value he rogramme for the inut of the calibration for the rev. seed sensor is invoked with the keys Q. he following dislay is shown. n and * * * PROG N * * * MAX : 9999 [U/min] Key ( serves for the switching between calibration value and zero oint 1-2 ) alignment. Please take into consideration, that the star * marks the selected line, in this examle the line calibration value. With key the selection needs to be confirmed and instrument immediately asks for the inut of the max. rev. seed (measuring range end value). he max. rev. seed can be seen on the label of the rev. seed sensor, in the examle the max. rev. seed is: 9999 rm (referring to one reflective foil). he inut is made as already described on age 13, aragrah 3.1. Starting from menu N the key ( 1-2 ) serves for 6.2 Zero oint alignment * * * PROG N * * * calibr. value *zero oint PROG -> confirm the switching between the inut of the calibration value and the zero oint alignment. In the examle the zero oint alignment is selected ( *!) and confirmed with key. Please carry out the zero oint alignment as described on age 14, aragrah

20 6.3 Further technical advice for the measurement of rev. seed he rev. seed robe DS 03 with F/DC-converter, used by HYDROECHNIK, is working as a reflective light barrier, that means, the light-sender as well as the receiver are situated in one housing. o measure rev. seed the user only has to stick-on a reflective foil on the turning object to be measured. Pollution, borings or keyways are suressed effectively by the measuring rincile (olarisation filter), only the light reflection of the foil is evaluated as a turning ulse. At very large diameters of shafts or fans it can haen, that instable or interruted rev. seeds are dislayed. If this is the case, the number of reflective foils should be increased, that means several foils need to be stuck on the object to be measured, one besides the other. his will imrove the otical scanning and a correct measurement of rev. seed is achieved. If you request rev. seed measurements below 60 min -1, you can realise this by sticking-on several reflective foils. In any case you should modify the inut of the ulses er rotation (see above) and take the instructions for the inut of calibration values on age 18, aragrah 6.1, into consideration. Rev. seed measuring range relating to one reflective marking: 60 min -1 to 9999 min -1. If you request measurements of rev. seed on gear wheels, an inductive transducer with integrated amlifier and F/DC-converter needs to be used. Here, the number of teeth of the gear wheel needs to be entered into the measuring instrument as ulses er revolution, too (see aragrah 6.1 on age 18). he ideal distance for sticking on the reflective markings deends on the form of the teeth. Usually the distance between the inductive transducer and the tooth is 1 to 2 mm. For these very small measuring distances the sensor needs to be fixed very safe and stable. -20-

21 7. Storage of measuring value A maximum of measuring values can be stored. 7.1 Selection of the measurable variables to be stored Memory With the keys and the menu Scan * memory channels * memory channels / scanning rate is invoked. scanning rate PROG -> confirm With key you can select between memory ( 1-2 ) channels and scanning rate. he star symbol shows the selection which needs to be confirmed with key. In the examle memory channels was selected. Standard selection 1, 2 and d * memory channels * *1 d 2 PROG -> confirm he next menu will be dislayed immediately in which the corresonding memory channels are to be chosen 1 2 with the keys or or, ( 1-2 ) a maximum of three memory channels is ossible. As an examle, memory channel 1 was chosen and the selection was confirmed with key. Memory selection 1 and Q * memory channels * *1 Q PROG -> confirm storage time 15 sec 7.2 Adjustment of the scanning rate * memory channels * * scanning rate PROG -> confirm In the dislay the max. ossible storage time is shown for a short moment. If one of the variables, N or Q shall be stored, one of these variables needs to be selected in the measuring mode with key Q. n he storage time deends on the adjusted scanning rate, the smaller the scanning rate, the shorter the storage time. With the keys and the menu Scan memory channels / scanning rate is invoked. With key you select scanning rate which ( 1-2 ) is marked with the star symbol. Press key Memory to confirm you selection. -21-

22 he menu for the inut of a corresonding scanning rate is dislayed automatically. * scanning rate * 1 ms he following, fixed scanning rates can be chosen: 1, 10, 100, 500, 1000 and ms. Press key ( until the requested value is shown 1-2 ) in the dislay. As an examle a scanning rate of 1 ms was chosen and confirmed with key. storage time 15 sec In the dislay the max. ossible storage time is shown for a short moment After that the current measuring value dislay will be shown again. 7.3 Storage If you have defined both arameters memory channels and scanning rate, you can start the storage of the measuring values with the keys Memory. and he state of the storage is indicated by a vertical bar, which is filled according to the storage. If the storage is finished, the bar will disaear. With key time. Scan Start Sto Start Sto a storage can be interruted any If new measuring data is stored, the old data will be overwritten. -22-

23 7.4 Storage time (from version 1.0k on) he following table will give you a general idea of the ossible duration of a storage. he storage time to be exected deends on the scanning rate and the selected memory channels. scanning rate memory channel 1 memory channel 1 and 2 stored measuring values (storage time) (storage time) (deending on scanning rate) 1 ms 30,00 sec 15,00 sec each 1 ms 10 ms 5,00 min 2,3 min arith. value out of 8 meas. values 100 ms 50,00 min 25,00 min arith. value out of 64 meas. values 500 ms 4,10 h 2,05 h arith. value out of 64 meas. values 1000 ms 8,20 h 4,10 h arith. value out of 64 meas. values ms 83,20 h 41,4 0 h arith. value out of 64 meas. values 7.5 Data transfer of the stored measuring values to the PC o transfer measuring data an adater cable (4-oles lug at D-Sub box) needs to be connected to the PC via an additional standard RS 232 data cable. he corresonding software HYDROcomsys/WIN is started at the PC and the measuring instrument is switched on. All further stes for the transfer of measuring data to the PC will be carried out with the software HYDROcomsys. -23-

24 8. Print out As the connected rinter needs to be adated to the measuring instrument, you have to fix the correct rinter tye before a rinting. When selecting a Hewlett-Packard rinter, lease ay attention to the following eculiarity: 8.1 Selection of rinter tye When selecting the rinter, you already have to indicate, whether the rintout shall be black/white or in colour, due to the variety of HP-rinters of series Deskjet. Afterwards, the secial HP-rinter model needs to be selected (only valid for the HP-rinters). * * PRINER * * Eson 9 PROG-> confirm With the keys and Printer, the rinter drivers in the measuring instruments are dislayed. he following rinter drivers are suorted: ( 1-2 ) Eson 24 ( 1-2 ) IBM-Pror. ( 1-2 ) DPU With several strokes of key 1. Eson 9-in rinter 2. Eson 24-in rinter 3. IBM-Prorinter 4. DPU HP-Deskjet b/w 6. HP-Deskjet color ( 1-2 ) are dislayed, see scheme on the left., all rinter tyes ( 1-2 ) HP mono ( 1-2 ) ( 1-2 ) HP color * * PRINER * * HP color PROG-> confirm * * PRINER * * HP 400/540/600 HP 660/890 PROG-> confirm HP 320/340 If, for examle, the HP color rinter is selected and the selection is confirmed with key, certain rinter drivers are invoked in another dislay. he dislay of further rinter drivers can be achieved with key. ( 1-2 ) If you have selected the requested rinter driver, you have to confirm this with key. HP 500/

25 * * * * * * PROG * * * * * * * In the dislay PROG and a rotating bar is shown which indicates, that the selected rinter driver is stored in the EEPROM After this, the instrument automatically switches back into the measuring value dislay. For the transfer of measuring data an interface converter is necessary, which converts the serial data into arallel ones for the rinter. Another condition for the transfer of measuring data is, that data has been stored. 8.2 Selection of rinting mode * * Figure * * table PROG-> confirm * * Figure * * GRAPHIC PROG-> confirm If you want your instrument to rint out stored data, you Start have to ress the keys and Printer Sto one after the other and the dislay, shown on the left, aears. When selecting able, all stored measuring values are rinted out as a column of numbers. When selecting Grahic with key (, you can 1-2 ) choose between an automatic and a manual scaling. When selecting the automatic scaling all measuring data are adated to the maximum rinting height of the rinter. 8.3 Fixing of the scaling * * Scaling * * automatic PROG-> confirm * * Scaling * * manual PROG-> confirm If the measuring values are very close to each other, the corresonding curve can be hard to read. In this case you should choose the manual scaling. Please confirm your selection with key. -25-

26 scaling X 1 bar *Minval: 25 Maxval.: 600 Skalierung 1 bar Minval: 25 *Maxval.: 600 scaling Q l/min *Minval.: 6 Maxval.: 250 scaling Q l/min Minval.: 6 *Maxval: 250 In the examle the manual scaling was chosen and the dislay, shown on the left side, will aear. In this examle, the instrument requires the inut of the scaling for ressure sensor 1. he star symbol marks the active inut for the minimum value. o enter the value, lease ress key and carry out the inut, as already described on age 13, chater 3.1. For confirmation of the value, ress key. Now, the star symbol is in front of the maximum value and the value is entered in the same way as the minimum value. If you have selected more than one variable during the measuring value storage, this variable needs to be scaled, too. In the examle you can see another inut for Q. * * * * PRINING * * * * HP color ->confirm If you have selected more than one variable during the measuring value storage, this variable needs to be scaled, too. In the examle you can see another inut for Q. * * * * PRINING * * * * HP color If you have entered all values for the manual scaling, the instrument activates the reviously selected rinter tye, in the examle HP color and you can start the 28% rinter with key % After a few seconds you can see how many ercent were rinted out, already, and if 100% are achieved, the measuring value dislay is shown automatically. Start A rintout can always be interruted with key. Sto Please take into consideration, that you will receive the requested rintout only, if you have stored measuring data before or if old data remained in the memory. -26-

27 9. echnical data of Multi-Handy 2045 (Reference of the secified dat 20 C ± 3 K) Measuring inuts: Measuring ranges: 2 x 5-ole inut jacks (Amhenol-uchel) Measuring inut 1:for ressure only Measuring inut 2:for ressure, ressure differential d, can be switched to measurement of temerature or volume flow rate and RPM via F/DC-converter. Both measuring inuts suort standardised current signals of 0 to 20 ma and can be switched over to 4 to 20 ma by internal software. 1 x 4-ole inut jack, interface RS 232 for connection to PC. Printer connection via interface converter serial/arallel. Pressure: can be freely adjusted to the corresonding ressure measuring range end value emerature: - 50 C to +200 C Volume flow rate: measuring range end value of the volume flow rate corresonds to an outut current signal of 0 to 20 ma or 4 to 20 ma on the F/DC-converter Rev. seed: 9999 min -1 (RPM) Error limit: emerature coefficient: Measuring rate: Resolution A/D-converter: Analogue inuts: ± 0,2 %/10 K Analogue inuts: 10 Bit ± 0,5% of full scale ressure 1 ms Measuring value memory: Min./max.-value memory: Dislay: Power suly: Sensor suly voltage: Ambience conditions: Generally: Max measuring values (deending on selected measurable variable) with scanning rates that can be selected: 1, 10, 100, 500, 1000 and ms Min./max.-value storage of 1 and 2 in the background, dislay by a keystroke Grahic dislay, dislay of the measuring ranges: max. 5 digits (deending on measuring range and channel) Internal 14,4 V NiCd-battery, 0,7 Ah for arox. 6 to 8 hours continuous oeration with integrated NiCd-battery charger and battery warning device. External voltage suly via ower suly unit 230 VAC or 115 VAC, secondary 24 VDC or via external voltagesuly unit (stabilised 24 V - 30 VDC) recommended ower suly: 200 ma. suly from the instrument, for battery oeration 14,4 V, for lug-in ower suly 24 V Working temerature:0 C to + 50 C Relative humidity:<80%, no condensation Material of housing: Aluminium/ABS-lastic Dimensions: 152 x 80 x 40 mm (L x W x H) Weight: 0,695 kg Modifications, necessary for the technical rogress, are subject to change without notice. Our measuring systems are manufactured according to the Euroean Production Standards and fulfil the EC-directives concerning the electromagnetic comatibility (EMC) according to EN and EN

28 10. Pin connections of Multi-Handy 2045 Inuts RS 232 2/ Electrical connection scheme o view of mounting sockets Instrument mounting sockets Attention: he socket manufacturers have different names for their connections. Please go by our connection scheme. 1 = ON Multi Handy *) Socket for external voltage suly: 24 V to 30 VDC Small voltage socket 2-oles according to DIN OFF Q n Inuts RS connection (to view) Start 1 ( 1-2 ) Memory Scan 2 Interface Analogue signal inut Analogue signal inut RS ma 4-20 ma 0-20 ma 4-20 ma 3-wire 2-wire 3-wire 2-wire GND RXD XD Signal + Signal - (I-) Signal + Signal - (I-) (R L 100 Ohm) (R L 100 Ohm) (R L 100 Ohm) (R L 100 Ohm) Mass f. Signaland U b- int. battery voltage Printer Signal + (I+) *14,4 VDC *14,4 VDC I out max. 50 ma I out max. 50 ma Sto no connection no connection N/C N/C Mass f. -Signal and U b- int. battery voltage Signal + (I+) *14,4 VDC *14,4 VDC I out max. 50 ma I out max. 50 ma no connection N/C no connection N/C cable screen cable screen cable screen cable screen *) Attention when connecting sensors from other manufacturers!!! When connecting an external voltage suly, e.g. via net adater of HYDROECHNIK, the suly voltage for the sensors is the same as the net adater voltage of 24 VDC ( - arox. 1,5V). Should you choose a free, external suly voltage for the instrument, the voltage suly for the sensors can be between 24 V and 30 VDC (- arox. 1,5V). -28-

29 11. echnical background information for connection of ressure sensors, 0 to 20 ma- and 4 to 20 ma-tye ressure sensor 4-20 ma 2-wire technique Measuring instrument Multi-Handy 2045 P P I 3 1 (+I) (-I) (4-20 ma) 3 1 U b = 14,4 V (internal battery) connection connection R L = 100 Ohm ressure sensor 0-20 ma 3-wire technique Measuring instrument Multi-Handy 2045 P P I connection (ower suly) (+signal, 0-20 ma) (signal- u. U b -mass ) connection U b = 14,4 V (internal battery) R L = 100 Ohm Attention when using sensors from other manufacturers! With an external voltage suly, for examle via the net adater from HYDROECHNIK, the suly voltage for the sensors is 24 VDC (- arox. 1,5 V), what is the same as the net adater voltage. When you connect an external ower suly to the Multi-Handy 2045, the suly voltage for the sensors may vary among 24 V and 30 VDC (- arox. 1,5 V). Please ensure, that the sensors to be connected are designed for this suly voltage, otherwise they could be destroyed. -29-

30 12. Error detection he Multi-Handy 2045 has been tested and adjusted at the manufacturer according to the most stringent quality standard. Should you have any roblems nevertheless, lease check the instrument, according to the following list, first. Disturbance / wrong oeration Checks / remedy After the switching-on of the instrument the dislay shows nothing. he measuring value dislay shows horizontal lines, only. Wrong measurement of ressure or temerature (unlikely measuring values). he battery is emty, lease recharge the internal batteries of the instrument with net adater 230 VAC/ secondary 24 VDC for arox. 14 to 16 hours. At 4 to 20 ma sensors it can haen, that the sensor itself, or the measuring cable is not connected or defective. Please check if the sensor or the cable is the reason for the error. Exchange both arts one after the other. he current signal of the sensor isn t adjusted correctly to 0 to 20 ma or to 4 to 20 ma. Readjust it if necessary. With key you can see in the dislay, which current signal has been chosen. emerature dislay shows -50 C (room temerature, current signal is adjusted to 0 to 20 ma). he temerature dislay shows horizontal lines, only. Wrong zero oint alignment, the values in the measuring value dislay are too large. Wrong measurement of ressure differential (D measuring value is imrobable). Wrong ressure eak values. he dislay shows Over. he dislay shows Charge battery. he measuring cable is not connected with the sensor and the measuring instrument. he measuring cable is not connected with the sensor and the measuring instrument. he temerature sensor or the measuring cable is defective. his error can occur only when the signal is adjusted to 4 to 20 ma. he zero oint alignment was carried out with a ressurized sensor. Please reeat the alignment as described on age 14, chater 3.2. he ressure differential alignment is wrong, lease carry out the alignment as described on age 16, chater 3.7. Old min/max. values are still stored in the memory. Before measuring ressure eaks, you always have to delete the content of the memory, see age 15, chater 3.5. he inut measuring range has been exceeded. here is either a short circuit in the sensor or the cable or the ressure measuring cell was mechanically overloaded (overressurized). he batteries of the measuring instrument can be recharged with a HYDROECHNIK net adater (230 VAC, secondary 24 VDC) or with an external voltage among 24 V and max. 30 V (stabilised) via the external voltage socket. We recommend a charging time of 14 to 16 hours. -30-

31 13. Information on guarantee Within the framework of our guarantee conditions we guarantee the unobjectionable manufacture of our technical instruments. he guarantee is valid for 6 months. In rincile, the general terms of business are valid. he right to claim under guarantee becomes invalid, when rearations or interventions are executed by ersons, who were not authorised by us. Within the six months of the guarantee, we will remove free of charge damages or defects, which can be roved to be based on a work s mistake, as far as the customer informs us immediately after having detected it, but within six months at the latest. he fulfilling of the guarantee is done in a way, that defect arts are reaired or relaced by unobjectionable arts at our choice, free of charge. Instruments, for which you want to claim under guarantee, have to be sent carriage aid and with a corresonding coy of the invoice or the delivery note to: HYDROECHNIK - Service 14. Maintenance Your measuring instrument is a recision instrument, which will work without trouble for many years, if it is treated corresondingly. However, in the case that interference occurs nevertheless, lease do not try to reair the instrument by yourself! Leave the maintenance or the reair u to our HYDROECHNIK - Service Adress : HYDROECHNIK GmbH Holzheimer Straße D Limburg el.: Fax oder Internet: htt:// hydrotechnik@t-online.de L E / Multi-Handy 2045 english / 1999/04/12-31-

32 HYDROECHNIK - Service Limburg Messen mit System HYDROECHNIK GmbH Holzheimer Straße D Limburg el.: Fax Should your Multi-System 5000 require reair, we deend on your suort. Please describe your comlaint as recisely as ossible. hat enable us to locate the error more easily and you will rofit from shorter reair times. If we have any additional queries, lease state the erson to contact: Comany: Deartment: Name: elehone: Fax: Please tick the aroriate answer: Part to reaired: Your PC oerating system software Measuring instr. Sensor Cable Suly unit Pentium P 2 DOS Windows 3.1x or Windows 95 N HYDROcomsys/DOS: version HYDROcomsys/Windows: version How to describe an error: Please leave all arameters etc. unchanged after an error occurs. Briefly describe your measuring task, connection of sensor, arameter adjustments (for examle memory arameters, trigger, how many measuring values are acquired, tye of rinter, etc. Your descrition:

33 Order data for the Multi-Handy 2040/ Hand held measuring instrument Multi-Handy Hand held measuring instrument Multi-Handy 2045 with memory and interface Adator 230 VAC / 24 VDC / 340 ma Adator 115 VAC / 24 VDC / 350 ma Alternating battery Sensors art-number Pressure (outut signal: 4 to 20 ma ) Measuring range 0 to 60 ( ) Pressure sensor tye HD in bar (si) 0 to 200 ( ) 0 to 400 ( ) 0 to 600 ( ) Pressure sensor tye PR 15-1 to +6 (-14, ) 0 to 1000 ( ) A A A A o select ressure sensors with 0 to 20 ma, the last two numbers of the order-no. need to be changed fro 37 int o 33, m e.g xx-xx.33 - emerature (screw- in sensor Pt 100) 2-wire technique Measuring range C i( F) n -50 to +200 with outut signal 4 to 20 ma, for /-test oint series 162 (ident.-no.04) 0 (-58 to +392) - Surface sensor (Pt 100, 2-wire technique) (tem.-range: with outut signal 4 to 20 ma, helix cable connectio (arox. n 1,2 m stretched) valid for all - Immersion sensor (Pt 100, 2-wire technique) temerature sensors) with outut signal 4 to 20 ma, helix cable connectio (arox. n 1,2 m stretched) Volume flow rate Measuring range 7,5 to 75 ( ) 31G Measuring turbine RE 3 in l/min (gal/min 15 ) to 300 ( ) 31G (with f/dc-converter, outut signal 4 to 20 ma) 25 to 600 (6, G ,5) with MINIMESS and / -test oints (series 1620) (Please see our brochure RE 3 / RE 4 for further technical details) - Volume flow rate Measuring range 1,0 to 0 (0, ,6) Measuring turbine RE 4 in l/min (gal/min) 7,5 to 75 ( ) (with f/dc-converter, outut signal 4 to 20 ma) 15 to 300 ( ) with MINIMESS and / -test oints (series 1620) 25 to 600 (6, ,5) (Please see our brochure RE 3 / RE 4 for further technical details) 31G G G G Volume flow rate Measuring range 0,005 to (0, ,2 5) Gear flow meter tye GFM with f/dc-converter, in l/min (gal/min) 0,05 t 5 o (0, ,3 ) outut signal 4 to 20 ma 0,2 to 30 (0, ) with MINIMESS and /-test oints (series 1620) 0,7 to 70 (0, ,5 ) (Please see our brochure GFM for further technical details) 3,0 to 300 (0, ,25) Rev. Seed, infrared sensor tye DS 03 with analog outut 4 to 20 ma with 25 ieces of reflective foil - Adator with f/dc-converter 4 to 20 ma, for retrofitting of rev. seed robe DS 03 with ulse outut - Reflective foil (sare arts, 50 ieces) Accessories - Measuring cable MK 01 (length 2,5 m) for connection to ressure, temerature- and volume flow rate sensors - Connection cable for external batteries (length 2,5 m) - ransort case (lastic box) for measuring instrument, sensors, direct adaters, measuring cables - ransort case (lastic box) for measuring instrument, sensors, direct adaters, measuring cables and measuring turbine Leather shoulder stra - Placing shackle for Multi-Handy 2040/ Ink jet colour rinter with lug-in ower suly unit and ink cartridges (100 to 240 VAC-50/60 Hz) - Sare art ink cartridge, black - Sare art ink cartridge, colour - Data communication cable Centronics 36-oles/25-oles (interface converter - rinter) - Data communication cable RS 232 to the PC - Interface converter for rinter (serial/arallel) - Direct connection for ressure sensor tye HD - straight (series M 16 x 2) - Direct connection for ressure sensor tye HD - 90 (series M 16 x 2) - Direct connection for ressure sensor tye PR 15 - straight (series M 16 x 2) - Direct connection for ressure sensor tye PR (series M 16 x 2) - /-test oint 1620 (ident.-no. 04) screw-in thread M 10x1 - /-test oint 1620 (ident.-no. 04) screw-in thread ISO 228-G1/4 Accessories for Multi-Handy 2045 only D

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