MEGA - AS-Interface version 3.0

Transcription

1 NEUMATIC SOOL VALVE ISLANDS by field bus with the following protocol MEGA - AS-Interface version. Installation manual NTERFACE MS-7-6.R GB

2 CONTENTS age. The BUSLINK MEGA system with the AS-Interface protocol. Components of system. Functional description. Arrangement of components. Dimensions - Mounting 6. MEGA island code with one AS-Interface unit 7. MEGA island code with or AS-Interface units 8.6 Joinable solenoid air operated MEGA spool valves 9.7 Auxiliary manual operator. Mounting of MEGA BUSLINK with AS-Interface. Mounting. neumatic connection. Electrical connection. General. ower supply. Connection of inputs 6. Addressing 7. Control signals. AS-Interface network. Connection of AS-Interface network. Connection to power supply. rogramming instructions. Startup of AS-Interface network. Diagnostics.6 Fuses.7 Accessories for AS-Interface.8 Dimensions of accessories for AS-Interface CAUTION To avoid malfunction of the bus system, please check on any valve island for correct addressing and speed parameters. All installation, adjustment and maintenance operations must be carried out by qualified personnel. A separate Declaration of Incorporation relating to EEC-Directive 89/9/EEC Annex II B is available on request. lease provide acknowledgement number and serial numbers of products concerned. This product complies with the essential requirements of the EMC-Directive 89/6/EEC and amendments. A separate Declaration of Conformity is available on request. ESD WARNING OBSERVE RECAUTIONS FOR HANDLING ELECTROSTATIC DISCHARGE SENSITIVE DEVICES This product contains electronic components sensitive to electrostatic discharge. If a person or an object come in contact with the electrical components of the product, there will be an electrostatic charge which can damage or destroy the product. To reduce the risk of electrostatic discharge, please observe the handling precautions and recommendations contained in standard EN - at all times. Do not connect or disconnect this device when it is energised. COYRIGHT - ASCO/JOUCOMATIC - All right reserved

3 . THE BUSLINK MEGA SYSTEM with the AS-Interface version. protocol Set of four to eight mono or bistable pneumatic spool valves (6 or 8 mm push-in fittings) with built-in means of connection to a programmable logic controller via a series link or fieldbus using the standardized AS-Interface (AS-Interface) communication protocol. Maximum of eight outputs OWER FAULT Spool valves (maximum of eight monostable spool valves or four bistable spool valves) ASi connection module Four or eight inputs on request FUNCTIONAL DIAGRAM Master ASI Yellow cable Black cable ASI power supply ASi V = ASI gateway to other protocols (rofibus-d, FIIO, Device Net, etc.) ADVANTAGES The numerous features of the Buslink system enables it to meet the requirements of modern automated installations: no bulky cable bundles, less time and money spent on electrical and pneumatic connection supplied as a pre-tested unit ready-equipped with control spool valves maintenance facilitated OSSIBLE CONFIGURATIONS Islands can comprise: - one AS-Interface system with one or two nodes and a maximum of eight monostable or four bistable MEGA spool valves - two or three AS-Interface systems with a maximum of fourteen or twelve spool valves Island with or without inputs for data feedback Island mountable on rack or symmetrical rail to EN Components can be mixed and matched as desired: - all spool valve functions - 6 or 8 mm push-in fittings - type of manual operator (impulse or latchable in hold position : push and turn) - internal or external supply to pilots - separation plate

4 neumatic spool valve island for data exchange the standardised AS interface version. protocol. Up to 8 spool valves can be linked to one AS-Interface. Easy cabling with instant vampire-type connectors and flat profiled -wire cables. Connection of to 8 inputs for sensor status readback. I6 protection allowing for direct mounting on machines, close to the actuators. High performance, modular, easy-to-install unit with LED indicators for easy diagnostic analysis and maintenance. The MEGA-AS-Interface version. island is provided with individual AS-Interface connectors for direct installation and piloting of spool valves with -pin solenoid coils to DIN 6 or ISO (max. 7.W). neumatically operated spool valves and general purpose valves can be installed on one AS-Interface network. Individual AS-Interface connectors: see leaflet. COMBINATIONS MEGA-AS-Interface islands can be grouped as follows: - AS-Interface unit with or nodes and bistable or max. 8 monostable MEGA spool valves (see following page). - or AS-Interface units with max. or spool valves. Spool valve island with or without inputs for data feedback. Frame or DIN EN rail mounting. Optional mixing of: - all spool valve functions, - 6 or 8 mm O.D. instant fittings. - Different types of manual override: impulse-type or locking push/turn type. - Internal and external pilot pressure supply. - ressure separation plate and intermediate pressure supply module. COMMUNICATION CHARACTERISTICS Communication protocol rofile Transmission Max. number of spool valve islands Number of valves per island Max. number of inputs per interface Max. bus cable length Island addressing (participants) Compatibility with control system Status indication AS-Interface V. (simple addressing) version with inputs = FE78 / version without inputs = FE88 Flat AS-Interface cable ( wires) or cable ( wires) nodes to 8 spool valves 8 inputs for - or -wire N sensors m ( m with repeater) infrared control panel or jack plug no modification of current programmes LED ELECTRICAL CHARACTERISTICS Supply voltage V DC, ±% at the island (max. ripple ratio: %). Supply to the valves with an additional flat AS-Interface cable, (black, wires) class (ELV). Max. consumption 7 ma per coil on power supply (black cable) <ma per node on AS-Interface bus cable (yellow cable) rotection I6 (coil insulation class: F) Electrical insulation optocouplers eak voltage suppression integrated in the island for each coil Bus connection (IN/OUT) and V supply vampire-type panel connector for yellow and black cable Earth connection Electromagnetic compatibility INUT CHARACTERISTICS Input connection Supply voltage rotection / short circuit Consumption Consumption maxi. sensors Indication AS-Interface master earthing screw on the connection module with inputs in accordance with EU directive EMC 89/6/EEC CE mark -pin female panel connector M related to bus supply by internal current limitation 9 ma per input with V DC ma per node yellow LED per input (ON = input on) ASi yellow cable black cable AS-Interface gateway to other protocols (rofibus-d, FIIO, Device Net etc.) AS-Interface power supply V = NEUMATIC CHARACTERISTICS (see page 9)

5 . COMONENTS OF SYSTEM. FUNCTIONAL DESCRITION Islands are linked to controllers (LCs) by an AS-Interface bus cable (yellow) for control of the spool valves, and for state data feedback if the islands have inputs. A second connector is used to supply the spool valves with power (black cable). ressure and exhaust ports are connected to common lines on the island. The spool valves control the pressure and exhaust flows of pneumatic actuators. Actuators are pneumatically connected at the tops of the spool valves. On request, the island can be equipped with inputs. The electrical sensors can thus be linked up with M connectors. MAXIMUM CAACITY OF ISLAND Depending on the configuration chosen, islands can be fitted with a maximum of eight outputs (one output per valve coil) and eight inputs. The maximum capacity of the island depends on the number of nodes (see table below). Example for maximum configuration: Number of nodes Max. number of spool valves monostable or bistable or double / NC 8 monostable or bistable or double / NC or monostable + bistable () Max. number of inputs 8 NOTE: - With one node, the maximum configuration of the island is outputs and inputs - With two nodes, the maximum configuration of the island is 8 outputs and 8 inputs - output: monostable spool valve - outputs: monostable spool valves or one bistable spool valve or one x/ spool valve. ARRANGEMENT OF COMONENTS ASi V 6 Item Description MEGA island pneumatic connection fitting AS-Interface bus connection module 6 7 x/-/-/ monostables or bistables spool valves (8 max.) push-in fittings for load ports "-" Threaded ports or push-in fittings for pneumatic supply "" and exhaust "-" 6 Spool position indicator 7 AS-Interface; adapter for AS-Interface bus cable (yellow) 8 AS-Interface; adapter for additional AS-Interface power cable (black) 9 Link-up connectors Address setting Two LEDs for AS-Interface and power indication Eight LEDs for input indication ilot power LED Input link-up by M connectors (optional) Ground terminal connection (with input option) 6 Collected, pipable exhaust from pilots ilot external supply (-)

6 . DIMENSIONS - MOUNTING Two mounting systems are available for islands: - on frame/rack (two mounting holes at either end, in which case the distance between fastners centres L varies with the number of spool valves) - on symmetrical rail to DIN-EN. When mounting, check that there is sufficient room on the right to pneumatic connection and any exhaust silencers AS-Interface island with up to 8 spool valves (pressure supply from left side) Version with pressure supply from left and/or right side ASi V () /7 () ASi V, 7 8 (), 8, 6, L* ± = 67 + (n x 8) 6, L* = L +, 7 8 = = 9 6,, 8-8 -, Number of spool valves Right side pressure supply () L* (±) L* Weight (kg) * Dimensions of island with pressure supply from left side. () Islands of to 8 spool valves can be equipped with an additional pressure supply module on the right side (provide for overlengths). () mm for AS-Interface island without input (types A - A - A - A6) () 7 mm with right-angle mono connectors M mm with straight mono or duo connectors M Islands consisting of several AS-Interface units It is possible to assemble islands in all specified combinations up to a maximum of AS-Interface units and spool valves. n n n ASi V ASi V ASi V, 6,, L L 7 9 7, 6, Definition of lengths: L (±) = 9 + (n x 8) + (x x 6) L = L + n = Number of spool valves x = Number of AS-Interface modules - 6

7 . MEGA ISLAND CODE WITH ONE AS-INTERFACE UNIT (8 spool valves at maximum) For island assembly with or AS-Interface units see following page. MEGA island with x AS-Interface MEGA ISLAND Island versions node AS-Interface: Without input Spool valve versions With inputs (ØM) node AS-Interface: Without input With inputs (ØM) One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side One pressure inlet on left-hand side With pressure inlet on lefthand and right-hand side ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed (E & S) on island () ort connections: - / Instant fittings mm O.D. Q G/ G Island mounting Island delivery On frame ( x Ø.) Assembled A On rail EN - DIN Assembled C () Different spool valve versions can be mixed on an island. In this case: - indicate type in the basic reference - fill in reference line 678 type A A A A A A6 A7 A8 E S Auxiliary manual override () impulse ( ) locking Mixed ( & ) on island () ilots supply / Internal External Mixed (I & E) on island () I E Option without option.. other options 99 A Spool valve position 9 () Spool valve position 9 () Spool valve versions (with mixed connections) ort connections Manual ilots - override / Instant fittings () impulse 8 mm O.D. Instant fittings 6 mm O.D. lease indicate the type of spool valve or accessory required () ( ) locking () impulse ( ) locking How to fill in reference line: - Fill in only if different spool valve versions are to be mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. ORDERING EXAMLE: 678A7EIGC JJMMMM MEGA island with AS-Interface protocol, two nodes, with 8 inputs over M connectors, one pressure inlet on left-hand side, G/ thread. Unit designed for mounting on DIN rail, supplied assembled, including six spool valves with 8 mm OD instant hose fittings, impulse-type manual override, internal pilot. Spool valve types: - four monostable / spool valves, type M, in positions to - two bistable / spool valves, type J, in positions and 6 - Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - Exhaust released (W) E Reserve module (to be placed at the left end of the island) A () Max. configuration of AS-Interface island: 8 monostable spool valves for - node AS-Interface to be mounted in 9 positions if a pressure separation plate is used. Accessories ressure separation plate (see page ) : Total blocking of, and (no connection)... X Blocking of (ports and connections maintained).. W Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. T Blocking of (ports and connections maintained).. R! Internal External Internal External Internal External 6 Internal 7 External 8 NOTA: A computer application is available for generating full island part numbers for specific applications, to facilitate ordering. The application is available on CD-ROM from your usual supplier. 7

8 . MEGA ISLAND CODE WITH or AS-INTERFACE UNITS It is possible to assemble islands in all specified combinations up to a maximum of AS-Interface units and spool valves or AS-Interface units and spool valves. MEGA island with or AS-Interfaces MEGA ISLAND Island versions node AS-Interface: Without input With inputs (ØM) node AS-Interface: Without input Spool valve versions With inputs (ØM) With pressure inlet on lefthand and right-hand side With pressure inlet on lefthand and right-hand side With pressure inlet on lefthand and right-hand side With pressure inlet on lefthand and right-hand side ort connections: - Instant fittings Ø8mm O.D. Instant fittings Ø6mm O.D. Mixed (E & S) on island () 678 type A A A6 A8 E S Auxiliary manual override () impulse ( ) locking Mixed ( & ) on island () ilots supply / Internal External Mixed (I & E) on island () I E ort connections: - / Instant fittings mm O.D. Q G/ G A Spool valve position lease indicate the type of spool valve, accessory or AS-Interface module required () Spool valves (functions) x / NC-NC K / - Solenoid air operated pilot, spring return (monostable) S / - Solenoid air operated pilot, differential return (monostable) M / - Solenoid air operated pilot and return (bistable) J / - ressure held (W) G / - ressure applied (W) B / - Exhaust released (W) E Reserve module (to be placed at the left end of the island) A () For max. configuration of AS-Interface island see page Accessories ressure separation plate (see page ) : Total blocking of, and (no connection)... X Blocking of (ports and connections maintained).. W Blocking of and (port connection maintained)... Y Blocking of (ports and connections maintained).. T Blocking of (ports and connections maintained).. R Intermediate AS-Interface modules () type without input V node module with inputs ØM V without input 6V node module with inputs ØM 8V () Specify the type of intermediate AS-Interface module ( digits per module to be written in positions as intermediate AS-Interface module occupies the place of spool valves). The st AS-Interface module at the right-hand side of the island is specified in the basic reference (A to A8). It is not to be written in reference line and must not be included in the number of positions available. Spool valve position Option without option.. other options 99 Island mounting Island delivery On frame ( x Ø.) Assembled A On rail EN - DIN Assembled C () Different spool valve versions can be mixed on an island. In this case: - indicate type in the basic reference - fill in reference line Spool valve versions (with mixed connections) ort connections Manual ilots - override / Instant fittings () impulse 8 mm O.D. Instant fittings 6 mm O.D.! ( ) locking () impulse ( ) locking Internal External Internal External Internal External 6 Internal 7 External 8 How to fill in reference line : - Fill in only if different spool valve versions are to be mixed on an island. - Use the spool valve position numbers specified in reference. - Repeat the type of accessory in the same position number as specified in reference. head module defined in reference Intermediate AS-Interface modules defined in reference 8

9 .6 JOINABLE SOLENOID AIR OERATED MEGA SOOL VALVES GENERAL Space saving due to new patented design and integral twin pilot. High flow rate, reduced dimensions. Low power consumption. Quick installation and easy maintenance with visual indication of the spool position, identification and reference labels as well as manual override. Low weight for block installation. SECIFICATIONS FLUIDS : Air or neutral gas, filtered at µm, lubricated or not OERATING RESSURE : -.9 to 8 bar (with external supply) : to 8 bar (with internal supply) ALLOWABLE TEMERATURE : - C to + C CONNECTION - Spool valve (ports - ) : instant fittings for flexible hose 6 or 8 mm O.D. - End covers (ports - - ) : G/ thread or instant fittings mm O.D. FLOW (Qv at 6 bar) : see table below FUNCTION : x/ NC, monostable or bistable /, / ILOT CONTROL : solenoid air operated with internal or external pressure supply ILOT RESSURE : or bar to 8 bar (see table below) VIBRATION FATIGUE LIMIT : to EN standard CONSTRUCTION Body and end covers: glass-fibre reinforced synthetic material. Internal parts: aluminium, stainless steel, zinc-plated steel, brass and synthetic material. Sealings: nitrile (NBR) and UR. Internal or external pilot pressure supply by selecting seal Impulse-type or locking push/turn-type manual override. ELECTRICAL CHARACTERISTICS Insulation Voltage ( * ) class rotection degree V DC F I 6 ( ) Monostable version, in alternative current, available * CHOICE OF EQUIMENT K S M J G B E x/ NC / / / / / / Functions Symbols / 8/8 / 8/8 / 8/8 8/8 8/8 8/8 ilot () Solenoid air Solenoid air Solenoid air Solenoid air Operators Spool valve monostable bistable Return () Spring Spring Differential Solenoid air Centre closed W solenoid air operated Centre open to pressure W solenoid air operated Centre open to exhaust W solenoid air operated Consumption Flow at 6 bar (l/min) (ANR) 9 () (M) Manual override : impulse-type : locking, push/turn-type () : Max. flow rate of l/min for the version with instant fittings for flexible hose O.D. 6mm. AS-Interface version. Integral electrical pilot to NFC79 (VDE 8). Encapsulated coil with flat terminals to DIN 6 A.8 x. (spacing: 9. mm). The bistable version is provided with an integral twin pilot placed on one side of the valve with a single electrical connector for reduced dimensions.. W 6 () 7 () 7 ().6 W ilot pressure (bar) (M) Electrical connection flat terminals + earth flat terminals + earth CODES ( V DC) Spool valve without connector ports - with instant fittings 6mm O.D. 8mm O.D

10 .7 AUXILIARY MANUAL OERATOR MEGA Series 78 spool valves are equipped with momentary-action operators (A) and locking operators (B). Monostable spool valves Bistable spool valves (A) (B) (A) (B) Bistable spool valve of spool valve Manual operator action momentary locking* Spool valve function / monostable The valve is in the working position as long as the operator is held in the working position** Returns to rest position when the manual operator is released / / Spool valve is in the working position** (as when operator is activated). x/ / Remains in the working position or / bistable or / with neutral position / Returns to central neutral position / / spool valve is in the working position** (as when operator is activated). / Remains in the return position / Return to central neutral position * Locking operators have no rotation stop and can be turned in either direction. It is therefore activated by turning a quarter turn clockwise or anticlockwise. ** These state changes only occur when the spool valve is under pressure. Supply pressure at ort

11 RESSURE SULY OF ILOT VALVES A MEGA spool valve is equipped on one side with a spacer sealing which also provides for a selecting function: - The spool valve can be adapted to either internal or external pilot pressure supply simply by rotating this sealing. - The position selected for each spool valve can be identified from the outside even after the spool valves have been assembled to islands. - Internal and external pressure supply can be mixed on one island. - If the components are supplied separately, the spool valves are delivered with the sealing placed in INT for internal pressure supply. Internal pressure supply to pilot valves External pressure supply to pilot valves Identification underneath the spool valve Identification underneath the spool valve INT EXT INT EXT In this configuration: The pilot valves are directly supplied with pressure by using the supply pressure () in the middle of the spool valve. The common pressure supply (spool valve and pilot valves) is to 8 bar ( to 8 bar with bistable / spool valves). In this configuration: - The spool valves on an island can be supplied with low pressure and vacuum. - The pilots and the spool valves on an island can be supplied with pressure over separate lines. Supply pressure of pilot valves: to 8 bar ( to 8 bar with bistable / spool valves) Supply pressure of spool valves: -.9 bar to +8 bar. Connection of pilot pressure supply / at either one of the end covers. MOUNTING AND NEUMATIC ACCESSORIES Accessory Description Code m DIN EN rail m x m x Set of connecting bolts 8 mm long (for spool valves) (Note: Each spool valve is delivered with connecting bolts) x Set of instant reducing fittings 8 / 6 mm O.D. () Exhaust silencer, male thread () lastic body Sintered bronze body 67 6 Sintered bronze exhaust silencer for direct mounting to ports with instant fittings mm O.D. () Set of 7 clip-on ID labels for spool valves and VCS connectors (Note: each component is supplied with ID labels at delivery) 8878 () For mounting to ports of spool valves with 8 mm O.D. instant fittings for 6 mm O.D. flexible tube () Exhaust silencer for ports / of G/ threaded end covers (see page 7) () Exhaust silencer for ports / of end covers with instant fittings mm O.D. (see page 7)

12 MOUNTING OF MEGA BUSLINK with AS-Interface version.. MOUNTING Secure the island in place (see.) When mounting, check that there is sufficient room for the wiring, connectors and any exhaust silencers. Then make the pneumatic and electrical connections. A Supply pressure and exhausts - B C D E Outlet - Connection of bus (yellow cable) Spool valve power V DC (black cable) Sensor inputs (on request). NEUMATIC CONNECTION.. GENERAL On island The island is provided with passages for common pneumatic signals: supply pressure (), exhausts () and (), external supply of pilots (/ ) and pilot solenoid valve exhaust (8/8). In versions with a pressure inlet, the ports are located on the LH side of the island. In other versions of the island (A, A, A6 and A8) the ports are on the RH and LH sides of the spool valves (see overleaf) On the spool valves Connection of working ports (-) on upper surface: - push-in fittings for 6 or 8 mm OD tube Connection procedure - Remove all plastic protective fittings. - Fit any exhaust silencers. - Connect the pneumatic lines. Tie the tubes together to form neat, easily-accessible bundles. Recommendation concerning pressure supply (see next section).. RESSURE SULY CONNECTION All MEGA-AS-Interface can be supplied with one or two different pressures. Supply with one pressure () Island with to 6 spool valves, connection of supply on LH side. - Recommandation concerning installation: Five spool valves at a maximum can operate simultaneously, without pneumatic disturbance Island with eight spool valves If six spool valves are to operate simultaneously, it is recommended to supply the island from both sides to avoid air supply disturbance.

13 SULY OF AS-INTERFACE MEGA ISLANDS WITH TWO DIFFERENT RESSURES MEGA-AS-Interface can be supplied with two different pressures. They must then be supplied with a special set of separation plates. The nominal width of a MEGA spool valve is 8 mm and this version has stackable connectors of the same width providing electrical continuity up to the main connection module, on the RH side of the island (see opposite). If any pneumaitc accessories are added between the spool valves, they must be of the nominal width of 8 mm and a link-up connector must be provided for electrical continuity. Method of installation of a MEGA-AS-Interface island with pressure () from both sides Connectors for electrical link-up Spool valves and pneumatic connections Front view 8 AS-Interface connection Supply with two different pressures ( - ) Insert a special set of two separation plates (total width x 9 mm = 8 mm) type X or W for AS-Interface (see overleaf) - X (separation of ports )... code W (separation of ports - -, connection between - )... code Top view of islands Supply with two different pressures with separate exhausts Supply with two different pressures with common exhausts E Code: X E E Code: W E Common supply / separate exhausts - Y (separation of ports -, connection maintained between - - )... code E Y E External supply for pilots - lace distributor seals in position EXT (see previous pages). To be done before installing the island. - Supply port - with pilot pressure "p" p

14 SEARATION LATE The MEGA-AS-Interface requires a special set of separation plates to provide electrical continuity between the connectors opposite the fitting. To obtain the different configurations shown opposite, these accessories must be inserted at the correct positions. Connector for electrical link-up (width: 8 mm) VERSIONS FOR AS-Interface islands Set of two separation plates () + connector for electrical link-up Description Code complete blanking - - (no connection) X blanking of - (port connection maintained) Y blanking (port - connections maintained) W () In this case it is necessary to have a configuration with pressure supplies on the LH and RH sides one set of two separation plates (width x 9 mm = 8 mm) Separation plate construction detail Separation plates Separating plate code Connection Connection / Connection / Connection 8/8 / 8/8 8/8 / X / / Y W ν : connection blanked : connection maintained Example: Complete blanking off ( X) ort : pressure supply ort / : exhausts and ort / : external pilot pressure supply ort 8/8 : connection of pilot circuit exhausts

15 ELECTRICAL CONNECTION. GENERAL The components are connected to a control system (LC) with a AS-Interface bus cable (yellow flat cable "Y") to pilot the spool valves. A second adapter (X) is used to supply the spool valves with V DC power (black flat cable "B"). Upon request, the AS-Interface connection module (G) can be equipped with -pin ØM connectors for the inputs to transmit status information from the sensors. G Y B X MEGA-AS-Interface ISLAND without inputs (types A - A - A - A6) with inputs ( * ) (types A - A) with 8 inputs ( * ) (types A7 - A8) G ( ) two inputs per M connector * Built-in electrical protection for each coil. V N.N Coil Spule GND Grounding A ground terminal is provided on the version with a casing with inputs. The ground connection for preventing injury is made on the island at the screw provided for the purpose.. OWER SULY - The yellow cable supplies ASI interface and the inputs ower supply : as per AS-Interface specification Consumption : 8 ma max per node (varies with the condition of the inputs and outputs) Max consumption specific to sensors: ma per node - The black cable powers the coils of the valves ower supply : V DC, ±% Consumption : 8 ma per coil powered Check power voltage while installation is in service and make sure that the tolerance limits are complied with (±%) Details of connections: see chapter

16 . CONNECTION OF INUTS (Inputs on request) Connection of plug-in I6 M connectors. Two and three wire sensors can be connected up. Equipped with two M bulkhead connectors for four inputs (two inputs per connector) Addressing of inputs: x: IN-, IN- X + : IN-, IN- (see following pages) Equipped with four M bulkhead connectors for eight inputs (two inputs per connector) Addressing of inputs: x: IN-, IN-, IN-, IN- X + : IN-, IN-, IN-, IN- (see following pages) CONNECTION TO M CONNECTOR Two types of M connectors are available: - Twin straight connector (A) for connecting two individual cables (one per sensor) - Single straight connector (B) for connecting a sensor or cable bundle Sensor Sensor Sensor Sensor Sensor (A) 88 (B) 88 Connector to be procured: (A) Straight twin M connector with five male contacts entry for each to mm dia cable code: 88 (B) Straight single M connector for one to 6 mm cable entry with five male contacts code: 88 Sensor x V -wire sensors IN x IN x+ Input connection diagram Marking seen from male connector screw-on side -wire sensors (e.g. solid state) V Sensor x+ + Sensor x - V IN x GND V IN x+ GND + Sensor x+ - Contact Name Description V DC IN Input power IN x + ositive logic input x + GROUND Common (-wire sensors) IN x ositive logic input x E grounding NOTE: The state of the sensors connected can be determined via the inputs. The inputs have positive logic, they can be operated together with the N output sensors. The inputs are low and must be switched to + V (high) to be activted. Compatibility of inputs with IEC - for sensors, as follows: - low logic state for Vi < V and Ii <. ma - high logic state for Vi > V and Ii > ma Maximum voltage of inputs V DC, maximum input current at this value < ma. Typical input current: 9 ma at V DC Max consumption specific to sensors: ma per node When connecting -wire connectors, the residual current in the low state must be < ma. 6

17 . ADDRESSING.. ADDRESSING OF SOOL VALVES Spool valve control signals (see.) Monostable and bistable spool valves are addressed differently AS-Interface version. Monostable spool valves (8 max.) progression of addressing: horizontal, from right to left ASi V m m m m Spool valve positions addressing: D D D D D D D D m m m m Control signal LED () st. node Bistable valves ( max.) Address weight increases from right to left st. node Return signal LED () ASi V Control signal LED () b b b NOTE: With a -node configuration it is possible to mix monostable and bistable spool valves (maximum of six monostable and one bistable, four monostable and two bistable or two monostable and three bistable). There are no limitations on spool valve positioning. For addressing with all the possible combinations, please consult us. Example: two monostable and three bistable b Spool valve positions addressing: D D D D D D D D nd node st node Control signals () Return signals () bistable monostable ASi V bistable b m m b b Spool valve positions addressing: D D D D D D D D.. ADDRESSING OF INUTS nd node st node AS-Interface island with inputs IN- IN- IN- IN- IN- IN- IN- IN- st node nd node Connect two sensors (two inputs) by M connector (see previous page) 7

18 .. SUMMARY OF ADDRESSES... One node AS-Interface island monostable or bistable valves or two double / NC valves, without inputs (island code: A or A) monostable or bistable valves or two double / NC valves, with four inputs (island code: A or A) Example of configuration Addressing of valves Addressing of inputs Number of node Data bit monostable valves bistable valves Island without inputs (A - A) Island with four inputs (A - A) / valve D / valve / valve - D / valve / valve - D / valve / valve - D / valve / valve - piloting code (control or return ) valve serial number Input IN- Input IN- Input IN- Input IN- Valve X/ = energization of "control" coil : ort pressurized () Valve X/ = energization of "return" coil : ort pressurized () Except x/ NC valve on control side = (ort pressurized). Return by de-energization of coil (see control signals,., following pages) 8

19 ... Two-node AS-Interface island 8 monostable or bistable valves or four double / NC valves, without inputs (island code: A or A6) 8 monostable or bistable valves or four double / NC valves, with eight inputs (island code: A7 or A8) Example of configuration Addressing of valves Addressing of inputs Number of node Data bit 8 monostable valves bistable valves Island without inputs (A - A6) Island with eight inputs (A7 - A8) D D D D D D D D / valve / valve - Input IN- / valve / valve - Input IN- / valve / valve - Input IN- / valve / valve - Input IN- / valve / valve - Input IN- 6/ valve / valve - Input 6 IN- 7/ valve / valve - Input 7 IN- 8/ valve / valve - Input 8 IN- / valve piloting code (control or return ) valve serial number Valve X/ = energization of "control" coil : ort pressurized () Valve X/ = energization of "return" coil : ort pressurized () Except x/ NC valve on control side = (ort pressurized). Return by de-energization of coil (see control signals,., following pages) 9

20 . CONTROL SIGNALS / MONOSTABLE VALVE (differential pneumatic return) - : M ort ort = ressure Coil electrical signal V V not required (no coil, differential return) Coil signal (control) V V / BISTABLE VALVE - : J ort ort Coil signal (return) V V These signals can be momentary or constant until the desired state change. Coil signal (control) V V / VALVE - s: B - E - G W (B) W (E) W (G) ort ort Coil signal V V Coil signal V V In W closed centre / type, the pressures at and are those that were present on de-energizing coils and.

21 / NC MONOSTABLE VALVE - : K B = = control (B) A = = control (A) ort B ort A Coil B V V Coil A V V / MONOSTABLE OR BISTABLE VALVE / NC FUNCTION (blank off port ) MONOSTABLE BISTABLE ort Blanked off Blanked off ort Coil signal V V not required (differential return) V V Coil signal V V V V / MONOSTABLE OR BISTABLE VALVE / NO FUNCTION (blank off port ) MONOSTABLE BISTABLE ort ort Blanked off Blanked off Coil signal V V not required (differential return) V V Coil signal V V V V

22 AS-Interface version. NETWORK. CONNECTION OF AS-Interface BUS The front face of the AS-Interface-compatible island is equipped with a vampire connector adapter for instant connection, without using screws or stripping the flat yellow AS-Interface bus cable. This is used to carry input sensor data and power. Connection to AS-Interface bus AS-Interface connection to island ASinterface Master AS- Interface Gateway X Y V = Connection to AS-Interface master AS-interface + _ Master Brown Blue Y Y Yellow AS-Interface cable X Adapter for AS-Interface connector The adapter is supplied with the island. NOTE: When connecting up the island, take care to orientate the cable and the adapter correctly (the latter is polarized by differential sizing of the lateral lugs). CONNECTION TO OWER SULY Connection to the power supplies made on the front of the island with the black AS-Interface cable and the vampire connector. Connection of the island is immediate, without using screws or stripping any cables, by clipping the adapter in place. Connection to power supply unit Connection to island power supply B Y V = ower + _ Brown Blue X B B Black AS-Interface cable X Adapter for AS-Interface connector The adapter is supplied with the island. NOTE: When connecting up the island, take care to orientate the cable and the adapter correctly (the latter is polarized by differential sizing of the lateral lugs)

23 . ROGRAMMING INSTRUCTIONS Refer to AS-Interface manufacturer manual.. ADDRESS ADJUSTMENT jack female socket jack plug M plug Using the jack socket at the front of the AS-interface module allows you to accomplish programming tasks without having to disconnect the yellow cable. The ASinterface master does not have to be powered off either. The addressing unit and cable required for programming are available from your IFM supplier: - Addressing unit: AC - Addressing cable: E7 OWER FAULT adress module AS-Interface module.. TRANSMISSION SEED ADJUSTMENT This is pre-set and given by the master AS-Interface jack plug.. CONFIGURATION OF THE CONTROLLER CARD WITH THE ISLANDS In the case of configuration of the AS-Interface network with a built-in AS-Interface coupler in the LC, the identification codes for a JOUCOMATIC AS-Interface island are the following: island identification code without input with input. STARTU OF AS-Interface NETWORK - Connect yellow cable - Connect black cable - Start AS-Interface master. DIAGNOSTICS.. DISLAY LED ON THE BUSLINK MODULE: The Buslink AS-Interface has, 6 or diagnosis LEDs (depending on the version) OWER LED lights up as soon as the AS-interface module is powered on and ready for operation. FAULT LED lights up permanently to indicate a communication error on the AS-interface. flashes to indicate a fault on the node (e.g. short-circuit of the input supply). IN-... IN- LEDs (-node island with inputs) on when all sensors are activated IN-... IN- 8 LEDs (-node island with 8 inputs) on when all sensors are activated.. DIAGNOSIS REGISTER See AS-Interface information ID-code FE88 FE78 reconfigured addresses: st node: nd node:.. FAILSAFE OSITION The AS-Interface islands have a reset to zero positionw when the power on AS-Interface yellow cable is shut off.6 FUSES The power supply via the black cable is protected with a fuse (A) in the bus module box. It can be replaced by removing the module from the valves. Remove it with fine-nosed pliers. Only use fuses of the same type and rating for replacement. (A) Fuse type x mm, V / A set of ten spare fuses (for outputs), code: 886 (A)

24 .7 ACCESSORIES FOR AS INTERFACE Accessory Description Code Black profiled cable for V power supply, length: set of heat-shrinkable end caps for profiled cable ends to ensure I6 protection m m m set of self-adhesive flat cable mounting clips Straight duo connector M with male pins for inputs Ø - mm 88 Straight mono connector M ( cable Ø-6 mm) with male pins for inputs 88 Right-angle mono connector M ( cable Ø - 6 mm) with male pins for inputs (rotatable by 8 ) DIMENSIONS OF ACCESSORIES FOR AS Interface INUTS (M) Straight duo connector: 88 INUTS (M) Straight single connector: 88 G G7 M Ø M Ø - mm dia. 6-6 mm dia. 6 INUTS / OUTUTS (M - 9 elbow) G 7 Mx Ø