OCS Inspection System
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- Horatio Fitzgerald
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1 OCS Inspection System
2 CATENARY EYE is an advanced OCS inspection system developed by Meidensha s latest image processing technology on edge detection and pattern-matching Inspection / Measuring Items & Methods Wear and Stagger of contact wire To measure contact wire wear, Line sensor scans the wearing surface of the contact wire. The remaining diameter is calculated from the width of the wearing surface. Stagger is calculated from displacement from center track. If an abnormal point is detected, the inspector is able to check the visual image data and measure by pointing the image data with the mouse directly. <Accuracy> Remaining diameter : ±0.1mm, Stagger : ±5mm, sampling step ( 3cm) Height and Gradient of contact wire To measure contact wire height, Line sensor scans an attached marker on the pantograph. From image of the pantograph, the attached marker is found by image analysis and find the top-end of the pantograph. Gradient is calculated between pole span by heights. Stability of overhead catenary system is essential for safe transportation of railroad. Inspection and analysis system of overhead catenary system, CATENARY EYE, was developed by Meidensha Corporation based on own advanced image processing technology. CATENARY EYE offers cost-effective maintenance service solution for overhead catenary system to world-wide railroad. Line sensor image for stagger and wearing <Accuracy> Height : ±5mm, Sampling step ( 3cm) Hard Spot : 30G, Sampling rate : 1kHz Contact force / Hard spot Contact force of the pantograph is calculated by addition of forces, the reaction force of the inner spring, the inertia and the aerodynamic force. <Accuracy> Based on EN50317 : 2012 Product Concepts Easy OCS Maintenance Replay of captured image and measurement data in synchronization. of abnormal data and location by pictorial image data with mileage. Manual wear measurement. Recognition Installation on Various Cars Measurement with operation service speed. Flexible measurement schedule. Compact design using advantage of camera. Installation on various vehicles and cars including commercial service cars. Method of Measurement Image processing / Off-line data processing. and report generation of captured data at any time. Analysis Night and day measurement Advanced image processing system enables night and day measurement. Dynamic light control. Accurate location Chainage is gotten through OBC, axle sensor and so forth. Detection of pull-off arms directly. Contact loss OCS pole monitoring camera image Detect certain UV (Ultraviolet) rays when arcing happen between pantograph and contact wire. <Accuracy> Based on EN50317 : 2012 Visual inspection of pantograph and contact wire with chainage data by captured image. Frame rate : 60Hz, colored OCS pole monitoring Extraction of poles from captured image for asset management such as pole structure and contact wires, cantilevers, brackets, pull-off arms, etc. Line sensor image (Daytime) Frame rate : 30Hz, colored Detection of pull-off arms To find general location of chainage, detect pull-off arms by laser beam sensor. Geometry between mainline and crossover Measurement of height difference between mainline and crossover line at defined stagger. Geometry between pantograph and pull-off arms Inspection of applied angle of pull-off arms on captured image by measuring an angle pantograph head and pull-off arms. 1 Line sensor image (Nighttime) 2
3 System Configuration On-board Processing PC Screens Camera Box for Stagger and Wear measurement Camera Box for Height / Hard spot measurement and Operation Screen (Multi Language User Interface) Illumination for Catenary wire Illumination for Pantograph OCS pole monitoring Roof-top Equipment Station PC Screens Contact wire wear image Measurement data (via Optical Cable) Speed / Mileage data from Axle-sensor Station PC Image analyzing and data processing On-board processing PC Measurement data (via Portable SSD or HDD) Recorded Camera data Speed/Mileage data Inspection Report in Chart Form Inspection Report in Tabular Form Data Capture and Storage Dynamic Linking among image data and numeric data 3 4
4 On-board Unit Installation Categories Class 1 : Shinkansen Commercial service Car Class 3: Conventional Dedicated Inspection Car All rooftop equipment is built into the rooftop cover in order not affect the aerodynamic force of the pantograph. The contact force measurement using a non-contact method is the first application case in the world. Running Speed : Up to 350km/h. Height, Stagger, Wear, Gradient,, Geometric between mainline and crossover, Contact force, Contact loss Option : Geometric between pantograph and crossover All equipment installed onto rooftop and interior. Running Speed : Up to 120km/h. Height, Stagger, Wear, Gradient, Hard spot, Pull-off arms detection,, Geometric between pantograph and crossover, Geometric between pantograph and pull-off arms. Options : Contact loss, OCS pole monitoring Class 2 : Conventional Commercial Service Car Class 4 : Dedicated Inspection Car Non-inspection time : Use to commercial service (On-board Processing PC is removable). Inspection time : Install On-line Processing PC with out-of-service train. Running Speed : Up to 160km/h. Height, Stagger, Wear, Gradient, Hard spot, Pull-off arms detection, Options : OCS pole monitoring, Contact loss Static measurement without pantograph. Rooftop equipment and on-board processing PC are removable. laser sensor use for height measurement. Running Speed : Up to 40km/h. Nighttime measurement. Height, Stagger, Wear, Gradient Options : OCS pole monitoring, Pull-off arms detection 5 6
5 ThinkPark Tower, 2-1-1, Osaki, Shinagawa-ku, Tokyo, Japan China MEIDEN ZHENGZHOU ELECTRIC CO., LTD. MEIDENSHA (SHANGHAI) CORPORATE MANAGEMENT CO., LTD. MEIDEN HANGZHOU DRIVE SYSTEMS CO., LTD. SHANGHAI MEIDENSHA CHANGCHENG SWITCHGEAR CO., LTD. Hong Kong MEIDEN PACIFIC (CHINA) LTD. India MEIDEN INDIA PVT. LTD. PRIME MEIDEN LTD. Indonesia P.T. MEIDEN ENGINEERING INDONESIA Korea MEIDEN KOREA CO., LTD. Malaysia MEIDEN MALAYSIA SDN. BHD. MEIDEN METAL ENGINEERING SDN. BHD. Overseas Offices & Group Companies Singapore MEIDEN ASIA PTE. LTD. MEIDEN SINGAPORE PTE. LTD. Thailand THAI MEIDENSHA CO., LTD. MEIDEN ELECTRIC (THAILAND) LTD. United Arab Emirates MEIDEN ASIA PTE. LTD. DUBAI BRANCH Germany MEIDEN EUROPE GmbH. TRIDELTA MEIDENSHA GmbH. The United States MEIDEN AMERICA, INC. MEIDEN TECHNICAL CENTER NORTH AMERICA LLC Specifications in this catalog are subject to change without notice. XX X BA C As As of of Jan., Jul., ME 0.0V 0.0L ME 2L
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