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1 FF-SRE609 Extension Module FF-SR Series FEATURES Complies with the Machinery Directive 98/3/EC Meets the applicable parts of the US & Canadian regulations and standards ANSI/RIA/OSHA Redundant and positive-guided contacts Output: four NO contacts and two NC contacts LED indicates status of internal relays Very high mechanical and electrical lifetime Switching current from 0 ma to A Slim housing width, mm / 0.89 in TYPICAL APPLICATIONS Contact multiplication of safety devices with the External Device Monitoring capability, like - FF-SYB and FF-SB safety light curtains - FF-SR safety control modules - FF-SM safety mats Suitable for interfaces up to Category 4 per EN 94- The FF-SRE609 Extension Module provides contact multiplication for safety devices with External Device Monitoring (EDM) capability (e.g. FF-SRS e-stop modules, FF-SYB, and FF-SB light curtains, FF-SM safety mats). This product has two safety relays with positive-guided contacts to ensure redundancy and offers four NO and one NC safety contact. Its slim housing of only, mm (0.89 in) width allows this safety control module to fit into most cabinets and even helps to keep the overall cabinet size small. New! WARNING MISUSE OF DOCUMENTATION The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system installation information. Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury.

2 FF-SRE609 Extension Module SPECIFICATIONS Contact multiplication of safety devices with EDM capability Suitable for interfaces up to Category 4 per EN 94- Input Nominal voltage 4 Vac (-0 %, + 0 %), 4 Vdc (-0 %, +0 %) Nominal consumption ac: 3,4 VA dc:, W Nominal frequency 0 Hz to 60 Hz Output Contacts 4 NO, NC (plus NC for External Device Monitoring Loop) Contact type Safety relay, positive-guided Response time max. 3 ms (delay on de-energisation) Delay on energisation max. 0 ms Switching capability Power factor = with resistive load Current range (min. to max.) 0 ma to A Voltage range (min. to max.) 0, to 0 Vac Switching capability NO contact : 3 A / 30 Vac per AC (EN ) NC contact : A / 0 Vac Typical Electrical Life Expectancy Power factor = at 30 Vac (see Figure, note ) Current Operations Current Operations 0, A A A A Typical Power Factor (cos ϕ) Limitation factor F (see Figure, note ) Cos ϕ F Cos F 0,3 0,4 0, 0,8 0, 0, Operating frequency 00 operating cycles/h Fuse rating 6 A time delayed (max.) Mechanical life operating cycles General Temperature range - C to + C ( F to 3 F) at 90% humidity (max.) Sealing Housing: IP 40 Terminals: IP 0 Housing material Thermoplastic Vibration resistance (IEC/EN ) Amplitude: 0,3 mm Frequency: 0 to Hz Wire connection Solid wire: x 4 mm [ AWG] or x, mm [4 AWG] Stranded wire with sleeve: x, mm [4 AWG] or x, mm [6 AWG] Wire/conductor attachment M3, screw terminals Mounting Quick install rail mounting IEC/EN 60 (width: 3 mm/.38 in) Weight 0 g / 0.4 lb ORDERING INFORMATION Note : Install arc suppressors across load to avoid module contact arcing and ensure specified contact life expectancy. Note : Total operations = operations (power factor ) x limitation factor F. Example: U = 30 Vac, I = A, power factor cos ϕ = 0, Switching power P = U x I = 30 Vac Contact life (cos ϕ =, P = 30 VA) = operations (see Figure ) Limitation factor F (cos ϕ = 0,) = 0, (see Figure ) Contact life (cos ϕ = 0,, P = 30 VA) = F x contact life (cos ϕ = 0,, P= 30 VA) = x 0, = operations. FIGURE. TYPICAL CONTACT LIFE FOR 00 % RESISTIVE LOAD (power factor cos ϕ =, note ) Operations ,,0,,0 Switching power [kva] Limitation factor F 0,9 0,8 0, 0,6 0, 0,4 0,3 FIGURE. LIMITATION FACTOR FOR INDUCTIVE LOADS (power factor cos ϕ <, note ) 0, 0, 0,4 0,6 0,8 Power factor

3 INSTALLATION DIAGRAM MOUNTING DIMENSIONS Width:, mm / 0.89 in; Height: 90 mm / 3. in Depth: mm / 4.6 in a b INTERNAL CIRCUITRY TERMINAL ARRANGEMENT A A(-) Y A A (-) V K 4V K Rail FF-SRE Y K K Y A3 A4(-) Y A3 A4 Y Y M86 (-) c 3

4 APPLICATION EXAMPLES Connection of an FF-SRS93 emergency stop module 4 Vdc Fuse Emergency stop push-button (A) (A) 0 Vdc A A (-) Power K K3 S S S S S S33 S34 Internal Switches Restart pushbutton FF-SRS93 S PE NO and NC safety contacts A A (-) A3 A4 (-) FF-SRE609 K K Machine control 4 NO and NC safety contacts After activation of the safety device (see application note (A)), the normally open safety contacts of the FF-SRS93 dual channel emergency stop module (3/4 to 33/34) and the connected FF-SRE609 extension module (3/4, 3/4, 33/34, 43/44) will open. The normally closed contacts (4/4, /) will close. The LED relay output indicators (K, K3 and K, K) of both modules go off indicating that the internal safety relays are de-energized. After removing the emergency stop condition, press and release the restart push-button to restart the FF-SRS93 emergency stop module. If the FF-SRE609 extension module is operating properly, the normally closed contact (Y/Y) for the External Device Monitoring is closed and both safety modules are energising their internal safety relays. The normally open contacts will close and the normally closed contacts will open. The LED relay output indicators all illuminate. This action will allow the machine to operate. Y Y APPLICATION NOTES: Note (A): Dual channel output safety devices with relay outputs or safety switches (examples) emergency stop push-button safety light curtains (FF-SB, FF-LS), single beam (FF-SPS4), modular safety light curtains (FF-SCAN), safety mats (FF-SM) safety limit or interlock switches (e.g. CPS, GK, GSS) 4

5 Connection of an FF-SYB type 4 safety light curtain (+4 Vdc) Fuse Optional reset P/B Restart / EDM Towards PLC input (0 Vdc) Optional test input 4 (-) FF-SYB emitter FF-SYB Receiver (A) OSSD (B) OSSD 3 6 Rec M O NB P #0 M : Manual O : NC output NB: No blanking 8 A A (-) A3 A4 (-) Dual channel machine control circuit (recommended circuit) FF-SRE609 K K After interrupting the sensing field of the FF-SYB safety light curtain, both static safety oututs (, 6) of the receiver switch off. Then, the normally open contacts of the connected FF-SRE609 extension module (3/4, 3/4, 33/34, 43/44) will open and the normally closed contacts (/, Y/Y) will close. The LED relay output indicators (K, K) of the module go off indicating that the internal safety relays K and K are de-energized. After clearing the sensing field of the FF-SYB safety light curtain, press and release the restart push-button to restart the receiver. If the FF-SRE609 extension module is operating properly, the normally closed contact (Y/Y) for the External Device Monitoring (EDM) is closed and the static safety outputs of the FF-SYB receiver are energising. The normally open contacts of the FF-SRE609 module will close and the normally closed contacts will open. The LED relay output indicators K and K illuminate. This action will allow the machine to operate. APPLICATION NOTES: Note (A): Dual channel output safety devices with static safety outputs AND External Device Monitoring (EDM) function (e.g. FF-SYB safety light curtains). Note (B): CONFIGURATION CARDS Various mode settings are possible with the FF-SYB safety light curtain (e. g. start / restart, muting, floating blanking) using configuration cards. The example above uses the factory setting configuration card for the receiver (#: manual start, no muting, no blanking). Refer to the FF-SYB installation manual for more information. Y Y

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