Illuminated Components Portfolio
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1 Illuminated Components Portfolio PRIME PRODUCTS, INC PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 1
2 At Prime Products, Inc., we offer custom fabrication of illuminated components to suit a wide variety of applications and industries. With our distinctive manufacturing expertise, we can provide our customers with guidance throughout their design process. After the product is designed, we follow customers exact specifications to manufacture panels, light plates, knobs, buttons, overlays, dials, pointers, keypads, and other toning and light control products. In this book, you will find a collection of some of our recently completed projects. Contact us today for more information. PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 2
3 Illuminated panel Machined blank, brown semi-gloss Panel machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Threaded inserts thermally pressed into back side White paint applied to visually match customer-supplied sample Spray painted opaque brown color BAC8328 Laser etched graphics with halos tight to thru cuts Clear protective top coat per MIL-PRF mixed and applied to achieve 2-5 gloss units PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 3
4 Illuminated panel Machined blank, large size, amber polarizer lenses Panel machined from clear polycarbonate sheet Threaded inserts thermally pressed into back side Frame machined from 6061-T6 aluminum sheet DZUS fasteners assembled to frame Light filters machined from blue 2424 acrylic installed in lamp cavities Amber non-glare polarizer lenses machined, painted and assembled Purchased injection molded buttons and amber lenses assembled Purchased lamp board assembled White paint applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque gray color per Fed-Std-595 Laser etched graphics PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 4
5 Illuminated panel Molded blank, amber polarizer lens Panel injection molded by customer-directed source Threaded inserts thermally pressed into back side Amber non-glare polarizer lens assembled White paint applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque gray color per Fed-Std-595 Laser etched graphics PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 5
6 Illuminated panel Machined blank, dead front lens Panel machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Threaded inserts thermally pressed into back side White paint applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque black color per Fed-Std-595 Machined free-of-paint areas around holes Laser etched graphics Lens machined from clear lexan sheet 8A13F, sprayed dead-front and assembled using laser cut PSA from 3M PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 6
7 Illuminated knob Machined blank Knob with straight knurl machined from clear cast acrylic rod White paint applied to meet transmission requirements using customer-supplied light fixture Spray painted opaque black color per Fed-Std-595 Laser etched graphics PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 7
8 Illuminated knob Two-shot molded blank Knob two-shot molded (silicone over translucent white plastic) supplied by customer Top surface sanded to remove existing finish Screen printed black background image PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 8
9 Illuminated keypad Silicone molded blank Silicone keypad supplied by customer Sprayed opaque black Laser etched graphics Custom polyurethane top coat PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 9
10 Illuminated panel Machined aluminum blank with plastic inserts Panel machined from 6061-T651 aluminum sheet DZUS fasteners and helical inserts assembled Inserts machined from clear heat-resistant acrylic sheet per MIL-PRF-5425, assembled using epoxy adhesive and sanded to hide seam lines Customer-supplied lamp boards assembled using laser cut PSA from 3M White paint applied to face of inserts Spray painted opaque black color per Fed-Std-595 Laser etched graphics Sensor lens machined from clear cast acrylic rod and assembled using adhesive PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 10
11 Illuminated dial Molded blank, screen printed multi-color Dial injection molded using optical grade clear polycarbonate by customer-directed source White paint applied to meet brightness (foot-lamberts) requirements using customer-supplied light fixture Spray painted opaque black color per Fed-Std-595 Laser etched graphics Screen printed green, yellow and red to meet brightness (foot-lamberts) requirements using customer-supplied light fixture PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 11
12 Illuminated pointer set Machined blanks, aluminum hub Pointers machined from clear cast acrylic rod White paint applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque black color per Fed-Std-595 Screen printed black Hub machined from 303 MAXX stainless steel rod and assembled using adhesive Set screws installed PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 12
13 Illuminated dial Machined blank, screen printed multi-color Dial machined from clear cast acrylic rod Spray painted opaque black color per Fed-Std-595 Screen printed white, green, yellow, red and blue PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 13
14 Illuminated component set Machined blanks Light block and buttons machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 White paint color per Fed-Std-595 applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture All components spray painted opaque black color per Fed-Std-595 All components spray painted opaque black color Laser etched graphics on all buttons PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 14
15 Illuminated panel and button set Machined blanks, electroluminescent (EL) lamp included Panel and buttons machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Electroluminescent (EL) lamp included NVIS compatible white paint color per Fed-Std-595 applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements All components spray painted opaque gray color per Fed-Std-595 Laser etched graphics on panel and buttons PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 15
16 Illuminated panel Machined blank, laser etch on angled surface Panel machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Threaded inserts thermally pressed into back side Blue light filters installed in lamp cavities White paint color per Fed-Std-595 applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque gray color per Fed-Std-595 Laser etched graphics on face and angled surfaces PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 16
17 Illuminated dial and pointers assembly Machined blanks, lamp board included Dial and pointers machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Threaded inserts thermally pressed into back side of dial Spring and stainless steel shaft assembled onto pointers to meet torque requirements Lamp board assembled with screws White paint color per Fed-Std-595 applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements All components spray painted opaque black color per Fed-Std-595 Laser etched graphics on dial and pointers PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 17
18 Illuminated panel Machined blank, lenses Panel machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 White paint applied to meet brightness (foot-lamberts) and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque gray color per Fed-Std-595 Laser etched graphics Lenses machined from polycarbonate sheet gray #10 chromafilter with AR coating and installed using adhesive PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 18
19 Illuminated panel Machined blank, laser etch tight to holes Panel machined from clear heat-resistant acrylic sheet per MIL-PRF-5425 Threaded inserts thermally pressed into back side White paint applied to transmission and chromaticity (x, y) requirements using customer-supplied light fixture Spray painted opaque gray color per Fed-Std-595 Laser etched graphics with halos tight to thru cuts Lens installed using Black Sealant and Flexible Conductive Silver Adhesive PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 19
20 Illuminated counter wheel Molded blank, rotary screen printed using resist ink Counter wheel blank purchased from injection molder White paint applied Rotary screen printed using proprietary resist ink Opaque black paint applied Tape-off process to remove black paint and resist ink PRIME PRODUCTS, INC Remico, S.W., Wyoming, MI T F info@primeproductsinc.com www. primeproductsinc.com 20
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