Agenda. Group Overview. 3 Further information. Focus on Sirone plant & our Core Business

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Edmund Small
6 years ago
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2 Agenda 1 Group Overview 2 Focus on Sirone plant & our Core Business 3 Further information

Who we were Our history The 1 st tool-shop Co.stamp was founded back in 1968.

3 Who we were Our history The 1 st tool-shop Co.stamp was founded back in A small workshop with few employees, specialized in the manufacturing of die casting dies Since then we have been proudly serving the HPDC market, in a costant effort to improve our know-how and expertise.

4 Who we were Our history 1968 Foundation 1982 Purchase of first CNC milling machines First automotive die Steering Housing Move to the new premises in Sirone (LC) Purchase and installation of the 1 st HPDC press, for our internal sampling dept. Acquisition of 49% of the shares of PAMA SRL ISO/TS Certification Opening and start up of new plant in Rivalta (TO), for plastic injection molds New expansion of Sirone plant: rough cutting & drilling facility. Launch of new dedicated warehouse for finished castings Takeover of PiQ2, company that develops simulation softwares. Horizon 2020 Award. Coming soon Environmental certification.

5 Who we are The Group PLASTIC INJECTION MOLDS GROUP MANUFACTURING OF DIE HOLDERS

6 Who we are Sirone plant 48 CNC milling machines 9 Spark erosion machines 5 Wire erosion machines 6 Grinding stations 6 Drilling stations 4 Turning stations 3 Spotting presses 19 Overhead cranes

7 Sirone plant - Capacity 440 Projects per year 190 New dies, cavity replacements 250 Modifications, refurbishments, Maintenance

8 Who we are Turin plant PLASTIC INJECTION MOLDS 7 CNC milling machines 1 Spark erosion machines 2 Spotting presses 2 Grinding stations 1 Drilling stations 3 Turning stations 3 Overhead cranes

9 Turin plant - Capacity 185 Projects per year 59 New dies, cavity replacements 126 Modifications, Maintenance, Components

10 Who we are Pama plant MANUFACTURING OF DIE HOLDERS 11 CNC milling machines 1 Grinding stations 1 Drilling stations 1 Turning stations 3 Overhead cranes

11 Pama plant - Capacity 310 Projects per year 120 New projects 190 Modifications, components

12 Who we are PiQ² THERMAL SIMULATION

13 Where we are The Group

14 On-site support - Auburn Hills, MI - Thanks to our partners we can provide full after-sale support, on-site: Engineering changes Tool repairings Start-up assistance - Queretaro - - Komaki-city -

15 Worldwide agencies North America - Kokomo - China Ltd - Shanghai - Ariatech Co. Ltd Iran - Tehran - Brazil - Indaiatuba, San Paolo - Protos Engineering Co. PVT. Ltd India - Mumbai -

16 Revenue over the years in k

17 2016 Turnover in K Die Casting Dies Plastic Injection Molds Foundry Die Holders

18 Personnel N employees of the Group 228 Sirone HQ 168 Turin facility 35 Pama 20 PiQ² 5 5% 3% 3% 3% 4% 17% Design Production Administration Quality Sales Purchase Logistics 65%

19 Agenda 1 Group Overview 2 Focus on Sirone plant & our Core Business 3 Further information

20 Focus on Sirone Plant (HQ) SANDBLASTING, DEBURRING & STORAGE (6 ) FOUNDRY (29 ) FOUNDRY OFFICE (4 ) Employees 168 Workshop m² Offices m² CASTING QUALITY (3 ) WAREHOUSE (9 ) ASSEMBLY / HOT SPOTTING (20 ) CAM(6 ) SEMI FINISHING / FINISHING (21 ) ROUGHING & DRILLING (15 ) PM & R&D (6 ) PURCHASING (5 ) PLANNING (1 ) TECHNICAL (18 ) IT (2 ) FRONT DESK (2 ) DIE QUALITY (5 ) SALES (6 ) ACCOUNTING (4 ) GENERAL SERVICES(3 ) CAM(3 )

21 Turn-key service Project management 1. Equipment manufacturing 2. Consultancy service from A to Z Design HPDC dies Try-outs / small productions 1. Part codesign 2. Die design 3. Simulation work 1. Complete dies 2. Complete sets of casting inserts 3. Maintenance & refurbishment 1. Samplings 2. Dimensional and metallurgical controls 3. Complete set-up process 4. Process development 5. Production of small batches & special series

22 PR JECT MANAGEMENT

23 Project management from A to Z Our goal is to provide our customers with a full package service: not only the equipment, but complete support during each stage in the process to the final product.

24 D SIGN

25 What we mean by «die design» LUBRICATION INJECTION PARAM. Active Vacuum, Squeezing devices MATERIAL and COATING CHOICE THERMAL REGULATION DIE DESIGN

26 Design Our technical department in Sirone is composed by 24 technicians. We employ the latest versions of the most important software solutions, available on the market. CAD CAM

easier for the user to manage Optimize component s features, helping to optimize cavity filling and

27 Part co-design Working alongside the customer for the preliminary study of the die cast component, taking into account every single step of the manufacturing process: Make the die less complex and easier for the user to manage Optimize component s features, helping to optimize cavity filling and minimizing porosity Improve casting trimming by working on the parting lines Enable easier component workability.

Simulation work Castle by PiQ² Co.stamp employes a dual phase simulation software specifically developed for HPDC process. It is developed by company PiQ² in close cooperation with our R&D department.

28 Simulation work Castle by PiQ² Co.stamp employes a dual phase simulation software specifically developed for HPDC process. It is developed by company PiQ² in close cooperation with our R&D department. Starting from 2016 PiQ² is part of Co.stamp Group. - Bi-fasic Software (air-aluminum), based on open-source kernel (Open Foam) - Accurate calculation of air motion inside the cavity, flow pattern and effects of vacuum (see next slides) - User-friendly interface for die casting foundries Note: According to customer needs, we can run simulations with other softwares, available on the market (Magma, Flow3D, Procast), thanks to the good relationships we have established, during the years, with our suppliers.

29 Castle some features High degree of accuracy in the determination of filling flow pattern. Vacuum 80 mbar No venting

30 Castle some features Effect of venting on air flow pattern. Vacuum 80 mbar Passive venting

31 MANUFA TURING

32 Manufacturing of dies Type HPDC dies Alloy Aluminum Magnesium Market Automotive Industrial Size From 500t and up to 4500 t HPDC machines Application Powertrain Structural

33 Application areas: Automotive - Powertrain Gearbox housing Cylinder blocks Cylinder Head Cover Flange housing Clutch housing Steering housing

34 Application areas: Automotive - structural parts Window Frames Instrument Panels Bearing Flange Front Crossbeam Shock Towers Bearing Flange

35 Application areas: Automotive - trucks Ladderframe Transmission Housing Flywheel Housing Cover Cooling Duct Oil Pan

36 Workflow of the steel block l i d c a g h g f b e a IN b c Roughing & drilling OUT for HT d e f IN after HT Quality inspection of the steel Semi-finishing and finishing stage g h i l Assembly line Die-tryout on HPDC presses Quality inspection of the parts Machining of the parts

37 Manufacturing Sirone shop floor Rough cutting and drilling

38 Manufacturing Sirone shop floor Semi finishing and finishing

39 Manufacturing Sirone shop floor Assembly room and hot spotting

40 Encoding system Implementing a codification system which assigns a barcode to each stage of the manufacturing process allows an accurate analysis of production progress for each single component, and related costs.

41 Example 2 Example 1 Maintenance & Refurbishment IN OUT

42 TRY- UTS & SMALL PRODUCTIONS

automated lubrication system, cooling tank and trimming press.

43 Die Casting Foundry Co.stamp is equipped with an internal foundry department. Each die casting machine is placed in an automated workstation equipped with: casting extraction robot, automated lubrication system, cooling tank and trimming press. Melting capacity 3 Complete automated die casting workstations: 1 StrikoWestofen Furnace 500 kg / h 2 StrikoWestofen Furnaces 750 kg / h ITALPRESSE 3000t TF ITALPRESSE 2500t IDRA 1900t

44 Foundry Equipment Spray robot N 2 feeding lines Zone / Product 2-way and 4-way Vacuum system Blast furnace Foundry Equipment Extraction robot Thermal regulation Alloy treatment + degassing Thermal regulation with electric system Jet cooling 4 lines Squeeze Pin System Thermo camera Casting integrity sensors Trimming Quenching tank and cooling fixtures

Special series Process development Aside a picture of one of

45 Die Casting Foundry Special Productions Limited series (small batches) Foundry Al HPDC dies tryouts Prototype series Special series Process development Aside a picture of one of our die casting workstation and an example of our special productions.

46 Case history of special series Lamborghini Huracan Rear Grille Casting and trimming Dimensional check through dedicated fixtures and gauges Machining Teflon coating Delivery to customer for assembly

47 Case history of special series Lamborghini Huracan Rear grille

48 Case history of special series BMW C-Evolution Electric Scooter Casting and Trimming

49 Agenda 1 Group Overview 2 Focus on Sirone plant & our Core Business 3 Further information

50 RE EARCH & DEVELOPMENT

51 Horizon 2020 program Co.stamp has been awarded by the European Union with the Horizon 2020 fundingprogram, for its project named «puzzle die». Scope The main objective of this project is the development of a software that allows to design dies that could last longer in comparison to standard dies. This is possible thanks to a complete new design-approach, that we have already tested obtaining outstanding results.

52 QU LITY

53 Quality department Mold Quality department 1. Die analysis (metrologic, Laser scanning) 2. Steel analysis (chemical analysis, hardness tests) Casting Quality department 1. Alloy analysis (chemical composition, density) 2. Analysis of the casting (CMM, X-ray, Laser scanning)

54 Alloy Parts Cavities and parts Quality Dept. Main equipment N 2 FARO laser scanning arms N 1 DEA 3D CMM machine Model: GLOBAL N 2 DEA 3D CMM machines Model: MISTRAL N 1 BOSELLO X-ray machine N 1 SPECTROMAXx for metal analysis N 1 ORMA analytical scale for density analysis

55 FARO laser scannings Our internal quality dept. performs FARO laser scannings on all cavities and slides. (Here a couple of examples).

56 X-ray station Our foundry is equipped with a new Bosello x-ray machine, that helps us to x-ray parts right after casted and get immediate results.

57 Quality - Certifications ISO 9001 from 2003 ISO/TS from 2011

58 Our Suppliers STEEL FACTORIES MACHINE MANUFACTURERS

59 Our clients

60 Our clients

61 Our clients

combine efforts, with the aim of better support

62 Partnership Foundry Star Alliance Co.stamp is part of the Foundry Star Alliance (FSA), a group of leading companies in their specific field of activity who decided to cooperate and combine efforts, with the aim of better support to feed the very rapid growth of the global light alloy HPDC markets.

65 ASE HISTORIES

66 Rear Grill Type Dimension Machine Made Aesthetic part 2560 x 1800 x 1300 mm 3000 t 3

67 Magnesium Type Dimension Machine Made Instrument panel 2520 x 2480 x 1480 mm 4200 t 45

68 Magnesium Type Dimension Machine Made FEC 2500 x 2380 x 1500 mm From 3000 t to 4200 t 25

69 Door frame Type Dimension Machine Made Door and windows 2500 x 2480 x 1350 mm From 1850 t to 3500 t 10

70 Type Tailgate Dimension 2400 x 2480 x 1200 mm Machine 4000 t Made 12 Structural die

71 Type Shock tower Dimension 1400 x 1980 x 1300 mm Machine Up to 2700 t Made 20 Structural die

72 Powertrain die Type Dimension Machine Made Gearbox Housing 1900 x 1960 x 1450 mm From 2500 to 3300 t 50

73 Engine blocks Type Dimension Machine Engine block Made 2400 x 2380 x 1200 mm From 2000 t to 2700 t 35

74 Third plate Type Dimension Machine Flange Housing Made 1850 x 1850 x 1400 mm 2500 t 7

75 Third plate & 4 slides Type Dimension Machine Camshaft Housing Made 2300 x 1860 x 1950 mm 3500 t 2

76 Battery Housing Type Dimension Machine Battery Housing Made 2600 x 2200 x 1600 mm 4200 t 8

Dies & special components

Dies & special components 250 people working to REACH your goals High speed milling machine in VETIMEC 4 activities HPDC machine 4200 T in S.V.PETRONI 7 plants Marble milling machine in AEDIS 50 mil euro