ESE 2019 UPSC ENGINEERING SERVICES EXAMINATION Preliminary Examination

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1 ESE 2019 UPSC ENGINEERING SERVICES EXAMINATION Preliminary Examination General Studies and Engineering Aptitude General Principles of Design, Drawing and Importance of Safety Comprehensive Theory with Practice Questions and ESE Solved Questions Publications

2 Publications MADE EASY Publications Corporate Office: 44-A/4, Kalu Sarai (Near Hauz Khas Metro Station), New Delhi Contact: , Visit us at: ESE 2019 Preliminary Examination : General Principles of Design, Drawing and Importance of Safety Copyright, by MADE EASY Publications. All rights are reserved. No part of this publication may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photo-copying, recording or otherwise), without the prior written permission of the above mentioned publisher of this book. 1st Edition : nd Edition : rd Edition: 2018 MADE EASY PUBLICATIONS has taken due care in collecting the data and providing the solutions, before publishing this book. Inspite of this, if any inaccuracy or printing error occurs then MADE EASY PUBLICATIONS owes no responsibility. MADE EASY PUBLICATIONS will be grateful if you could point out any such error. Your suggestions will be appreciated. All rights reserved by MADE EASY PUBLICATIONS. No part of this book may be reproduced or utilized in any form without the written permission from the publisher.

3 Preface The compilation of this book General Principles of Design, Drawing and Importance of Safety was motivated by the desire to provide a concise book which can benefit students to understand the concepts of this specific topic of General Studies and Engineering Aptitude section. This textbook provides all the requirements of the students, i.e. comprehensive coverage of theory, fundamental concepts and objective type questions articulated in a lucid language. The concise presentation will help the readers grasp the theory of this subject with clarity and apply them with ease to solve objective questions quickly. This book not only covers the syllabus of ESE in a holistic manner but is also useful for many other competitive examinations. All the topics are given the emphasis they deserve so that mere reading of the book clarifies all the concepts. We have put in our sincere efforts to present detailed theory and MCQs without compromising the accuracy of answers. For the interest of the readers, some notes, do you know and interesting facts are given in the comprehensive manner. At the end of each chapter, sets of practice question are given with their keys, that will allow the readers to evaluate their understanding of the topics and sharpen their question solving skills. Our team has made their best efforts to remove all possible errors of any kind. Nonetheless, we would highly appreciate and acknowledge if you find and share with us any printing and conceptual errors. It is impossible to thank all the individuals who helped us, but we would like to sincerely thank all the authors, editors and reviewers for putting in their efforts to publish this book. With Best Wishes B. Singh CMD, MADE EASY

4 General Principles of Design, Drawing and Importance of Safety Contents General Principles of Design Chapter 1 Engineering Design Process Introduction Engineering Design Process Design Method versus Scientific Method Steps in Engineering Design process Description of Design Process Sequential and Concurrent Engineering... 7 Objective Brain Teasers... 8 Chapter 2 Problem Definition and Information Gathering Introduction Preliminary Research on Customer Needs Customer Requirement Establishing the Engineering Characteristics Quality Function Deployment (QFD) Product Design Specification Gathering Information Information Gathering for a Particular PDS...17 Objective Brain Teasers...20 Chapter 3 Generate Multiple Solutions Introduction Introduction to Creative Thinking Creativity and Problem Solving Concept Generation Methods...26 Objective Brain Teasers...30 Chapter 4 Analyse and Select a Solution Introduction Decision Making Evaluation Process Pugh Chart (Datum Method) EVAD (Design Evaluation) Method Weighted Decision Matrix Analytic Hierarchy Process (AHP)...34 Objective Brain Teasers...35 Chapter 5 Embodiment Design & Detail Design Introduction Product Architecture Configuration Design Parametric Design Industrial Design Prototyping Testing Detail Design...47 Objective Brain Teasers...49 General Principles of Drawing Chapter 6 Basics of Engineering Drawing What is engineering drawing? Classification of Engineering Drawing Drawing Instruments Engineering Scales Drawing Standards Layout of a Drawing Sheet Lines Lettering Dimensioning Geometric Constructions and Curves...68 Objective Brain Teasers...76 Chapter 7 Orthographic Projections Introduction Methods of Projection Planes of Projection Types of Orthographics...80 Objective Brain Teasers...84

5 Chapter 8 Projection of Points Introduction Projections of a Point in the First Quadrant Projections of a Point in Second Quadrant Projections of a Point in Third Quadrant Projections of a Point in Fourth Quadrant Projections of Points Lying on Horizontal Projection Plane Projections of Points Lying on Vertical Projection Plane...92 Objective Brain Teasers...93 Chapter 9 Projection of Lines Introduction Positions of a Line with Respect to HP and VP Projection of a Line Parallel to Both HP and VP but Contained in Neither Projection of a Line Contained in HP and Parallel to VP Projection of a Line Contained in VP and Parallel to HP Projection of a Line Perpendicular to the HP and Parallel to VP Projection of a straight line perpendicular to the VP and Parallel to the HP Projection of a Line Contained in the HP and Inclined to the VP Projection of a Line Contained in the VP and Inclined to the HP Projection of a Line Contained in both the HP and the VP Projection of a Line Inclined to the HP and Parallel to the VP Projection of a Line Inclined to the VP and Parallel to the HP Projection of a Line Inclined to both the VP and the HP Determining True Length and True Inclinations of a Line Different Positions of a Line for its Traces w.r.t. the HP and the VP Objective Brain Teasers Chapter 10 Projections of Planes Introduction Traces of Planes Types of Planes Projection of Planes Objective Brain Teasers Chapter 11 Projections of Solids Introduction Types of Solids Projection of Solids Objective Brain Teasers Chapter 12 Sections, Development & Intersection of Solids Section of Solids Intersection of Solids Development of Surfaces Objective Brain Teasers Importance of Safety Chapter 13 Safety and Its Importance Introduction Need for Safety Important Terminology OSHA Safety and Health Program Management Guidelines Occupational Health and Safety (OHS) Safety Policy Occupational Health and Safety in India Objective Brain Teasers

6 Chapter 14 Accidents, Hazards and Risks Accidents Hazards Risks Objective Brain Teasers Chapter 15 Work Study and Ergonomics Introduction Musculoskeletal Disorders (MSDs) Risk factors inherent in the Worker Risk factors inherent in the Task Risk factors inherent in the Environment Controlling Risk Factors Objective Brain Teasers Chapter 16 Fire Safety Fire Escape Fire Containment Fire Extinguishing Agents Objective Brain Teasers Chapter 17 Safety in Other Industries Safety in Construction Safety in Demolition Worker Safety for Highway and Road Construction Work Sites Hazardous Waste Management Electrical Safety Safety in Engineering Industry Safety in Agriculture Objective Brain Teasers nnnn 16.1 Physics and Chemistry of Fire Fire Properties of Solid, Liquid and Gas

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