MANUAL REV. 09 (04/20/06)

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1 Parts Manual MANUAL REV. 09 (04/20/06) Models: / ZTH7226KOA / ZTH5221KAA / ZTH5223KAA / ZTH5223KOA / ZTH5223KOLA / ZTH5225KOA / ZTH5225KAA / ZTH6125KAA / ZTH6125KOA / ZTH6126KOA / ZTH6123KOLA / ZTH6127KOA / ZTH7227KOA / ZTH6123KAA

2 Model Number: Serial Number: Date of Purchase: Dealer Information: Notes: 2

3 TABLE OF CONTENTS MAIN FRAME ASSEMBLY... 4 EFI ENGINE ASSEMBLY... 6 KAWASAKI ENGINE ASSEMBLY... 8 KOHLER ENGINE ASSEMBLY LIQUID COOL KOHLER ENGINE ASSEMBLY FRONT DECK ASSEMBLY FRONT DECK ASSEMBLY FRONT DECK ASSEMBLY MOTION CONTROL ASSEMBLY DECK LIFT ASSEMBLY PARK BRAKE ASSEMBLY HYDRAULIC SYSTEM ASSEMBLY CASTER ASSEMBLIES EFI FUEL ASSEMBLY KAWASAKI AND KOHLER ASSEMBLIES STANDARD SEAT ASSEMBLY SUSPENSION SEAT ASSEMBLY WIRING ASSEMBLY DECAL PLACEMENT ASSEMBLY FOOT ASSIST PEDAL Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A. 3

4 Main Frame Assembly 4

5 Main Frame Assembly ITEM PART NO. QTY DESCRIPTION FRAME 72 MODEL FRAME 52 & ZERK ANTI SKID PAD KNOB HCS # 10 X 1/ /4 x 5/8 SELF TAP FOOT PLATE BUMPER /4 LOCK WASHER /4 FLAT WASHER CONSOLE W DECAL NUT #10 NYLOC THROTTLE CABLE HCS 3/8 X /8 FLAT WASHER NUT 3/8 LOCK ENGINE GUARD /16 LOCK WASHER HCS 7/16 X 1.0 GD SKID PLATE STRUT SPACER ZERK HCS 5/16 X 3/4 NOTE: ITEMS 21, 24, 26 QUANITY WILL BE 2 FOR 52 AND 61 MODELS. ITEM PART NO. QTY DESCRIPTION STRUT PIN NUT 5/16 LOCK STRUT CROSS SHAFT CROSS SHAFT 52 & HCS 1/2 X IDLER ARM PIVOT BUSHING SUPPORT PLATE HCS 3/8 X IDLER COVER SPRING HCS 3/8 X IDLER PULLEY IDLER BUSHING /16 X 5/8 SETSCW PULLEY PUMP BELT KEY 5mm SQ CLIP /16 FLAT WASHER /16 LOCK WASHER STRUT RT. SIDE...(NOT SHOWN) STRUT PIN RT. SIDE...(NOT SHOWN) STRUT SPACER RT.SIDE...(NOT SHOWN) HCS 5/16 X 1.0 ITEMS 45, 46, AND 47 ARE SPECIFIC TO 72 MODELS ONLY. 5

6 EFI Engine Assembly 6

7 EFI Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT 5/16 LOCK HCS 5/16 X KEY 1/4 SQ PULLEY CLUTCH /16 LOCK WASHER HCS 7/16F X CLUTCH TIE DOWN EFI HARNESS EFI MUFFLER /16 LOCK WASHER REAR ENGINE MT ENGINE MOUNT HCS 5/16 X /16 FLAT WASHER HCS 1/2 X NUT 1/2 NYLOC ISOLATOR WASHER ISOLATORS ISOLATOR SPACER DEG. ELBOW PIPE 3/8 X 1.5 NPT OIL DRAIN HOSE DRAIN CAP CLAMP HCS 1/4 X 3/ NUT 1/4 LOCK SCREW SELF TAP NUT #10 NYLOC SCREW #10 X #10 WASHER INDICATOR LAMP BULB CLUTCH PIGTAIL NOTE: Torque item 9 to 50 ft/lbs 7

8 Kawasaki Engine Assembly 8

9 Kawasaki Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT 5/16 LOCK HCS 5/16 X KEY 1/4 SQ PULLEY CLUTCH WASHER 7/16 LOCK HCS 7/16F X CLUTCH TIE DOWN KAWASAKI PIGTAIL MUFFLER WASHER 5/16 LOCK ENGINE MOUNT ENGINE MOUNT HCS 5/16 X WASHER 5/16 FLAT HCS 1/2 X NUT 1/2 NYLOC WASHER ISOLATOR CABLE, POSITIVE SOLINOID HCS 1/4 X NUT 1/4 CTR. LOCK SPACER MUFFLER GUARD WASHER 1/4 INT. TOOTH GROUND WIRE OIL DRAIN HOSE LOOM CLIP HCS 1/4 X CHOKE CONTROL(NOT SHOWN) INSULATOR CLUTCH PIGTAIL 9

10 Kohler Engine Assembly 10

11 Kohler Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT 5/16 LOCK HCS 5/16 X KEY 1/4 SQ PULLEY CLUTCH WASHER 7/16 LOCK HCS 7/16F X CLUTCH TIE DOWN KOHLER PIGTAIL MUFFLER WASHER 5/16 LOCK ENGINE MOUNT ENGINE MOUNT HCS 5/16 X WASHER 5/16 FLAT HCS 1/2 X NUT 1/2 NYLOC WASHER ISOLATOR SPACER OIL DRAIN HOSE OIL DRAIN FITTING CLAMP HCS 1/4 X NUT 1/4 CTR. LOCK CHOKE CONTROL(NOT SHOWN) CLUTCH PIGTAIL 11

12 Liquid Cooled Kohler Engine Assembly 12

13 Liquid Cooled Kohler Engine Assembly ITEM PART NO. QTY DESCRIPTION NUT 5/16 LOCK HCS 5/16 X KEY 1/4 SQ PULLEY CLUTCH WASHER 7/16 LOCK HCS 7/16F X CLUTCH TIE DOWN KOHLER PIGTAIL L/C(NOT SHOWN) MUFFLER WASHER 5/16 LOCK ENGINE MOUNT ENGINE MOUNT HCS 5/16 X WASHER 5/16 FLAT HCS 1/2 X NUT 1/2 NYLOC WASHER ISOLATOR SPACER WATER TEMP. GAUGE GAUGE BRACKET GUAGE HARNESS HCS 5/16 X OIL DRAIN HOSE OIL DRAIN FITTING CLAMP HCS 1/4 X NUT 1/4 CTR. LOCK CHOKE CONTROL(NOT SHOWN) LOOM CLIP CLUTCH PIGTAIL NOTE: ITEMS 23, 24, 25, 26, 33 ARE NOT SHOWN. LOCATION OF THESE ITEMS ON THE UNIT ARE AT THE RIGHT SIDE OF THE OPERATORS SEAT MOUNTED TO THE FRAME 13

14 52 Front Deck Assembly 14

15 52 Front Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING ASM BEARING KIT, CUTTER HOUSING PULLEY BLADE, 18" NUT 5/16 LOCK ROLLER BUSHING /8 FLAT WASHER NUT 3/8 LOCK BELT HCS 3/8 X HCS 5/16 X DISCHARGE CHUTE BELT SHIELD RT BELT SHIELD LT WASHER KEY 1/4 SQ HCS 5/16 X SPRING PULLEY PULLEY IDLER BUSHING NUT 7/16 LOCK HCS 3/8 X NUT 7/16 WHIZ HCS 5/8F X WASHER 5/8 LOCK /16 LOCK WASHER HCS 7/16F X KNOB PAD HCS 3/8 X 1.0 SERR NUT 1/2 NYLOC WASHER 1/2 FLAT ZERK IDLER ARM PIVOT BUSHING SUPPORT WASHER HCS 1/2 X SPINDLE HOUSING /16 FLAT WASHER HCS 7/16 X LIFT CHAIN PIVOT PIN BAFFLE, CENTER BAFFLE, MAIN RHSNB 5/16 X 5/8 15

16 61 Front Deck Assembly 16

17 61 Front Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING ASM BEARING KIT, CUTTER HOUSING PULLEY BLADE, 21" NUT 5/16 LOCK ROLLER BUSHING /8 FLAT WASHER NUT 3/8 LOCK BELT HCS 3/8 X HCS 5/16 X DISCHARGE CHUTE BELT SHIELD RT BELT SHIELD LT WASHER KEY 1/4 SQ HCS 5/16 X SPRING PULLEY PULLEY IDLER BUSHING NUT 7/16 LOCK HCS 3/8 X NUT 7/16 WHIZ HCS 5/8F X WASHER 5/8 LOCK /16 LOCK WASHER HCS 7/16F X KNOB PAD HCS 3/8 X 1.0 SERR NUT 1/2 NYLOC WASHER 1/2 FLAT ZERK IDLER ARM PIVOT BUSHING SUPPORT WASHER HCS 1/2 X SPINDLE HOUSING /16 FLAT WASHER HCS 7/16 X LIFT CHAIN PIVOT PIN BAFFLE, CENTER BAFFLE, MAIN RHSNB 5/16 X 5/8 17

18 72 Front Deck Assembly 18

19 72 Front Deck Assembly ITEM PART NO. QTY DESCRIPTION DECK W/DECALS CUTTER HOUSING ASM BEARING KIT, CUTTER HOUSING PULLEY BLADE, 25" NUT 5/16 LOCK ROLLER BUSHING /8 FLAT WASHER NUT 3/8 LOCK BELT HCS 3/8 X HCS 5/16 X DISCHARGE CHUTE BELT SHIELD RT BELT SHIELD LT WASHER KEY 1/4 SQ SPRING PULLEY PULLEY IDLER BUSHING HCS 3/8 X HCS 5/8F X 2.0 GD /8 SPRING WASHER /16 LOCK WASHER HCS 7/16F X U CLIP KNOB PAD HCS 3/8 X 1.0 SERR ZERK IDLER ARM PIVOT BUSHING BAFFLE, CENTER BAFFLE, MAIN RHSNB 5/16 X 5/ /16 FLAT WASHER HCS 3/8 X 6.0 GD SPINDLE HOUSING WASHER 1/2 FLAT HCS 7/16 X CHAIN NUT 7/16 WHIZ NUT 7/16 LOCK HCS 1/2 X NUT 1/2 NYLOC 19

20 Motion Control Assembly 20

21 Motion Control Assembly ITEM PART NO. QTY DESCRIPTION CONT. LEVER GRIP HCS 3/8C X /8 SPRING WASHER ARM CONT. SHAFT HCS 3/8C X 1 1/ NUT 3/8C CTR. LOCK PUMP CONTROL LINK NUT 5/16F BALL JOINT RT /16 FLAT WASHER PUMP LEVER /16C X 5/8 V POINT HCS 5/16C X HCS 3/8C X TAPBOLT 5/16C X REV. DETENT SPRING WASHER ZERK NUT 5/16F LH SPACER /16C CTR. LOCK DAMPENER HCS 5/16C X /16C WHIZ NUT BRACKET L /8C NYLOC HCS 5/16C X 3/ /8 FLAT WASHER SCREW #10-24 X 5/ CONTROL WLDMT. LEFT BALL JOINT LH CONTROL WLDMT. RIGHT SWITCH TAPPED PLATE /8C WHIZ NUT HCS 3/8C X HOSE CLAMP 21

22 Deck Lift Assembly NOTE: ENTIRE FOOT ASSIST ASSEMBLY P/N ITEMS 40 THRU 44 22

23 Deck Lift Assembly ITEM PART NO. QTY DESCRIPTION CLEVIS PIN MACH. BUSHING /8 E - RING NUT 3/8C CTR. LOCK HITCH PIN LANYARD LIFT CHAIN ADJ. PLATE WLDMT DECK LIFT SPACER ADJ. PLATE PAINTED HCS 3/8C X # 4 HAIR PIN HCS 3/8C X GRIP LEVER WLDMT LIFT LINKAGE FLANGE BUSHING ZERK - LONG LIFT SHAFT, REAR /8 SAE WASHER COTTER PIN PILLOW BLOCK SUPPORT PLATE HCS 5/16C X LIFT SHAFT, FRONT NUT 5/16C CTR. LOCK EYE BOLT /16C WHIZ NUT DECK LIFT SPRING GRIP PIN PIN MT.,UPPER SPRING MACH. BUSHING NUT 1/4C CTR. LOCK /16 X 1 ROLL PIN HCS 1/4C X 3/ /8 E - RING CONN. LINK HCS 3/8 X LIFT PEDAL ANTI-SKID PAD TIGHTING PLATE NUT 3/8 NYLOC 23

24 Park Brake Assembly NOTE: ITEM 16 PART NO REAR TIRE ASSEMBLY USED ON 52 MODELS. PART NO RIM ONLY. ALL OTHER COMPONETS ARE THE SAME IN THE REAR TIRE ASSEMBLY SEE ITEM 16 ON NEXT PAGE FOR TIRE AND VALVE PART NO S. 24

25 Park Brake Assembly ITEM PART NO. QTY. DESCRIPTION HCS 1/4C X 3/ /4 LOCK WASHER WASHER 7/16 SPRING /4 FLAT WASHER ARM, PARK BRAKE ARM, PARK BRAKE... (NEW STYLE) BUSHING NUT 1/2C NYLOC HCS 1/2C X MOTOR STANDOFF HCS 1/2C X WHEEL MOTOR SEAL KIT WOODRUFF KEY HUB W/ BRAKE DRUM COTTER PIN CASTLE NUT REAR TIRE ASM OFFSET RIM (61 & 72 MODELS) REAR TIRE ASM TIRE RIM (OFFSET) RIM (MOD) AIR VALVE LUG NUT 1/2F /8 X 1.50 CLEVIS PIN BRAKE BAND SUPPORT BKT AFTER 03/ HCS 3/8C X 3 GD BAND PIVOT -... AFTER 03/ SPACER NUT 1/2C /2 LOCK WASHER E - RING 3/4 ITEM PART NO. QTY. DESCRIPTION HCS 3/8 X 1.0 GD AFTER 03/ NUT 3/8C CTR. LOCK COTTER PIN BRAKE LINKAGE LT BRAKE LINKAGE RT HCS 3/8F SPECIAL BELLCRANK BRONZE BEARING TRUNION PIN SPRING /8 SAE WASHER NUT 3/8F YOKE /8 X BRAKE LEVER WLDMT BRAKE ARM WLDMT... (NEW STYLE) BUSHING GRIP /4C LOCK NUT... (FOR OLDER UNITS) MACH. BUSHING 3/ BRACKET... (FOR OLDER UNITS) LEFT BRAKE BKT RIGHT BRAKE BKT ZERK WASHER SETSCRW. 5/16 X KEY 1/4 X WASHER 3/8 LOCK NOTE: 1. MACHINES MANUFACTURED AFTER 03 / 2002HAVE THE PARTS SHOWN IN ITEMS 20, 21, 25, AND 48. ITEMS ARE MARKED AFTER 03/ TORQUE ITEM 25 TO 46 FT. LBS. 25

26 Hydraulic System Assembly 26

27 Hydraulic System Assembly ITEM PART NO. QTY. DESCRIPTION PUMP OIL TANK FILTER FILTER HEAD COOLER HYD. CAP TANK MOUNT LT TANK MOUNT RT FILTER BRACKET HCS 5/16 X 3/ HCS 1/4C X 3/ /4 LOCK WASHER /4 LOCK NUT /4 FLAT WASHER HCS 1/4C X COOLER BRACKET COOLER BRACKET HOSE CLAMP F STR. FITTING F F HYD. LINE HYD. LINE HYD. LINE HYD. LINE TUBE T ASM (SUCTION) HOSE T ASM (RETURN) CAP HCS 1/4 SELF TAP 27

28 Wide Caster Assemblies MODELS: , , , , , , , , , , , , CASTER ASSEMBLY includes items 1,2,3,4,5 ITEM PART NO. QTY. DESCRIPTION HCS 1/2 X CASTER YOKE AXLE SPACER TIRE ASM TIRE RIM SEAL TAPERED BEARING AIR VALVE NUT 1/2 NYLOC SEAL BEARING W/CUP ZERK NUT 1.0 CASTLE COTTER PIN 1/8 X GREASE CAP 28

29 Narrow Caster Assemblies MODEL: CASTER ASSEMBLY includes items 1,2,3,4,5 ITEM PART NO. QTY. DESCRIPTION HCS 1/2 X CASTER YOKE AXLE SPACER TIRE ASM TIRE RIM ROLLER BEARING END CAPS AIR VALVE NUT 1/2 NYLOC SEAL BEARING W/CUP ZERK NUT 1.0 CASTLE COTTER PIN 1/8 X GREASE CAP 29

30 EFI Fuel Assembly 30

31 EFI Fuel Assembly ITEM PART NO. QTY. DESCRIPTION FUEL TANK RT FUEL TANK LT SCREW SELF TAP FUEL LINE FILTER HCS 1/4 SELF TAP FUEL LINE FUEL LINE RUBBER GROMMET ELBOW FUEL LINE FUEL VALVE EFI HOSE HOSE CLAMP VENT HOSE EFI HOSE EFI HOSE CLAMP FUEL LINE DECAL FUEL CAP TANK FITTING, 90 NOTE: Items 13, 16, and 17 are high pressure lines. Refer to Kohler engine manual for information on the fuel regulator, fuel pump, and the high pressure fuel filter. 31

32 Kawasaki and Kohler Fuel Assembly ITEM PART NO. QTY. DESCRIPTION FUEL CAP FUEL TANK RT FUEL TANK LT STUD HOSE BARB HOSE CLAMP FUEL LINE TANK SPACER WASHER 5/16 FLAT SPRING NUT 5/16 NYLOC WASHER 5/16 LOCK HCS 5/16 X FUEL VALVE FUEL LINE FUEL LINE KAWASAKI FUEL LINE KOHLER HCS 5/16 X

33 Standard Seat Assembly MODELS: , , , , , , , , , ITEM PART NO. QTY. DESCRIPTION SEAT COMPLETE SEAT RAILS (NOT SHOWN) ARM REST CUSHIONS (1 PAIR) SEAT CUSHION W/SWITCH SEAT MOUNT SEAT ROD STUD NUT 1/4 LOCK HCS 3/8 X NUT 3/8 LOCK NUT 5/16 NYLOC DECAL, CROWN BACK CUSHION HCS 1/4 X 3/ SEAT BRACKET W/DECAL COTTER PIN SEAT RAILS(NOT SHOWN) NUT 1/4 NYLOC SEAT LATCH SEAT LATCH MOUNT LOOM CLIP (NOT SHOWN) 33

34 Suspension Seat Assembly MODELS: , , ,

35 Suspension Seat Assembly MODELS: , , , ITEM PART NO. QTY. DESCRIPTION SEAT COMPLETE ARM REST CUSHIONS (1 PAIR) SEAT CUSHION SEAT MOUNT SEAT ROD STUD NUT 1/4 LOCK HCS 3/8 X NUT 3/8 LOCK NUT 5/16 LOCK DECAL, CROWN BACK CUSHION HCS 1/4 X 3/ SEAT BRACKET W/DECAL COTTER PIN SEAT RAILS NUT 1/4 NYLOC SEAT HARNESS SEAT SWITCH LOOM CLIP (NOT SHOWN) 35

36 Wiring Assembly 36

37 Wiring Assembly ITEM PART NO. QTY. DESCRIPTION CONSOLE HARNESS V BATTERY, DRY BATTERY HOLD DOWN POSITIVE CABLE NEGITIVE CABLE INSULATOR INTERLOCK SWITCH TAPPED PLATE #10-24 X 5/ IGNITION SWITCH ASSY PTO SWITCH HOUR METER FRAME HARNESS HCS 5/16C X 3/ NUT 5/16C CTR. LOCK #10-24 X 7/8 SCREW #10-24 HEX NYLOC NUT SELF TAPPING SCREW NUT IGN. SWITCH CAP, IGN. SWITCH KNOB RELAY AMP 32V ATO FUSE AMP 32V ATO FUSE BUMPER KEY, PADDED 37

38 Decal Assembly 38

39 Decal Assembly ITEM PART NO. QTY. DESCRIPTION DECAL, ANTI SCALP DECAL, DANGER DECAL, WARNING DECAL, BELT ROUTING DECAL, HUSQVARNA DECAL, FUEL VALVE DECAL, FUEL VALVE STD DECAL, CONSOLE DECAL, EXHAUST DECAL, CROWN DECAL, HUSQVARNA DECAL, BATTERY DECAL, PROP DECAL, MOTION CONTROL DECAL, THROWN OBJECTS DECAL, WARNING DECAL, HEIGHT DECAL, HEIGHT DECAL, SERVICE DECAL, NO STEP DECAL, NASCAR DECAL, 7226 EFI DECAL, DECAL, DECAL, 5223L DECAL, DECAL, 6123L DECAL, DECAL, DECAL, 6126 EFI DECAL, MOBIL DECAL, XP SERIES DECAL, BELT DRIVES DECAL, HUSQVARNA 39

40 Foot Assist Pedal ITEM PART NO. QTY. DESCRIPTION NUT, 3/8C, NYLOC PLATE, TIGHTING PEDAL, LIFT PAD, ANTI-SKID HCS 3/8C X 1 1/2 40

41 41

MANUAL REV. 03 (11/26/01)

MANUAL REV. 03 (11/26/01) Parts Manual MANUAL 539105906 REV. 03 (11/26/01) Models: 968999175 / ZTH7226KOA 968999180 / ZTH5221KAA 968999181 / ZTH5223KAA 968999182 / ZTH5223KOA 968999183 / ZTH5223KOLA 968999184 / ZTH5225KOA 968999185