Parts Catalog Apex 47 Series Model Gasoline & LPG
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- Patrick Watson
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1 Parts Catalog
2 Table of Contents Side brush R.H. ( )... 4 Front wheel drive ( )... 8 Travelling mechanism (Part 1) ( ) Travelling mechanism (Part 2) - Accelerator ( ) Steering (until aug. 2007) ( a ) Steering (from sept. 2007) ( b ) Manipulation for side brush and sweeping roller ( ) Seat - Covering (Part 1) ( ) Seat - Covering (Part 2) ( ) Engine ( ) Exhaust system ( ) Drive belt plant ( A) Electrical equipment - Frame ( ) Group of main sweeper roller ( ) Manipulation for brush apron - Lifter for sweeping ( ) Broom wear compensation ( ) Dust extraction ( ) Dirt hopper - Dirt hopper lifter ( ) Rear wheels (air) - Brake ( ) Labels ( )
3 This manual covers all standard Apex 47 models: Model No. Apex 47 AP47G, Powerboss, Inc., Printed in USA All rights reserved. This manual may not be copied or reproduced in any form, without the written permission of PowerBoss,Inc. 3
4 Side brush R.H. ( ) 4
5 Side brush R.H. ( ) Item Part number Description Qty. Remarks Hex.bolt Washer Bearing Hex.bolt Washer Washer Hexagon nut Retainer R.H Washer Hexagon nut Hexagon screw Washer Bushing Roller Cylinder head screw Holder Hex.bolt Drain plug Hex.bolt Bushing Rope Wing nut Hexagon nut Decal SIDE BROOM ADJUSTMENT Star handle Side brush Cable tie Bellows Cyl.compression spring Holder Detent edged washer Gear support R.H. 1 until end of nov Washer Hexagon screw Annular plate Countersunk screw 3 5
6 Side brush R.H. ( ) 6
7 Side brush R.H. ( ) Item Part number Description Qty. Remarks covering Washer Drive shaft 1 until end of nov Feather key Narrow drive belt Bush Belt pulley Gear 1 until end of nov Supporting ring Retaining ring Cap 1 until end of nov Hexagon nut Washer Roller Bushing Hex.bolt fitted key Fillister-head screw Retaining ring Supporting ring Deflector grey Supporting ring 1 until end of nov Drive shaft 1 from begin of dec Worm gear 1 from begin of dec Gear holder R.H. 1 from begin of dec Cable sleeve Disk wheel Spare side broom PA 1 for ,-30, Spare side broom PES 1 for ,-40,-60 7
8 Front wheel drive ( ) 8
9 Front wheel drive ( ) Item Part number Description Qty. Remarks Slotted nut Cotter pin Washer Parallel key Guidance disk, cpl Cylinder head screw Washer Hexagon nut Nilos ring Cone roller bearing Front wheel bearing plate Hexagon nut Detent edged washer Socket head screw Hexagon screw Cone roller bearing Ring wheelmount Socket head screw Hub Washer Washer Hexagon screw Hexagon screw Front wheel (air) (Available: No.: ) Page Washer Hexagon nut Hex.bolt 2 9
10 Front wheel (air) (Available: No.: ) ( ) 10
11 Front wheel (air) (Available: No.: ) ( ) Item Part number Description Qty. Remarks Rim half Tyre Tube Valve cap Rubber washer Rim half Washer Hex.bolt 4 11
12 Travelling mechanism (Part 1) ( ) 12
13 Travelling mechanism (Part 1) ( ) Item Part number Description Qty. Remarks Hex.bolt Lock washer Cover Holder Hexagon nut Hose 210mm Detent edged washer O-ring, black Pipe, cpl Hose Straight screw connection suction filter filter cartridge Hose Straight screw connection Hose Straight screw connection Hexagon nut Washer Hexagon nut Washer Hex.bolt Washer Plate Hexagon screw Washer Return pipe O-ring oil resistant Hose clamp 1 13
14 Travelling mechanism (Part 2) - Accelerator ( ) 14
15 Travelling mechanism (Part 2) - Accelerator ( ) Item Part number Description Qty. Remarks Hex. Nut Detent edged washer Cup head square neck bolt Threaded pin lever hydraulic pump Straight screw connection Hose Screw connection-w Straight screw connection Feather key Hydraulic motor Hexagon nut Washer Hex.bolt Hex.bolt Cover plate Pair of clamping Washer Hexagon nut Cable tie Feather key Washer Hex.bolt Edge protection 170mm Accelerator Page 16 15
16 Accelerator ( ) 16
17 Accelerator ( ) Item Part number Description Qty. Remarks Pedal retainer Hexagon screw Detent edged washer Hexagon nut Cylinder head screw Hex. Nut Washer Hexagon screw Detent edged washer retainer sheet metal Plain bearing bush bushing Round head screw sheet metal Washer Hexagon nut sheet metal Rrubber buffer Hinged joint Threaded bolt Threaded pin Washer lever rod Bellows Groove nut Hexagon nut Cap Retaining ring Bushing Spring sleeve Pressure spring Washer Cable tie 1 17
18 Steering (until aug. 2007) ( a ) 18
19 Steering (until aug. 2007) ( a ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Woodruff key Steering wheel Bellows Slide bearing bush Steering axle Cardan joint Steering column, cpl steering carrier, cpl Cylinder head screw Detent edged washer Countersunk screw Plate Circlip Bearing Adjusting washer Steering rod, cpl Retaining ring Adjusting washer Adjusting washer Deep groove ball bearing Washer Washer Hexagon screw Hex.bolt Plate Bushing Roller chain Section Hexagon nut Eyebolt Pressure spring Washer Hexagon nut 1 19
20 Steering (from sept. 2007) ( b ) 20
21 Steering (from sept. 2007) ( b ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Woodruff key Steering wheel Bellow Slide bearing bush Steering axle Cardan joint Steering column, cpl Steering carrier, cpl Cylinder head screw Detent edged washer Countersunk screw Plate Circlip Bearing Adjusting washer Steering rod, cpl Retaining ring Adjusting washer Adjusting washer Deep groove ball bearing Washer Washer Hexagon screw Hexagon screw Plate Bushing Roller chain Section Hexagon nut Eyebolt Pressure spring Washer Hexagon nut 1 21
22 Steering (from sept. 2007) ( b ) 22
23 Steering (from sept. 2007) ( b ) Item Part number Description Qty. Remarks Washer 6 23
24 Manipulation for side brush and sweeping roller ( ) 24
25 Manipulation for side brush and sweeping roller ( ) Item Part number Description Qty. Remarks Knob Arc Hexagon nut Countersunk screw Bellow Socket head screw Washer retainer Washer Hexagon screw Slide bearing bush Adjusting washer Lever Dowel pin Hexagon screw Washer Hexagon nut Hose PVC 30mm Hexagon screw Washer Spacer sleeve Sheet metal Hexagon nut Hexagon screw Washer Slide bearing bush Slide bearing bush 1 25
26 Seat - Covering (Part 1) ( ) 26
27 Seat - Covering (Part 1) ( ) Item Part number Description Qty. Remarks Seat Hexagon screw Washer Edge protection 770mm Washer Hex. Nut Belt Hexagon screw Spacer sleeve Bumper insulation mat Plate Micro switch 1 14 XXXXXXXX no part-no. til yet Hood L.H. red Countersunk screw Hinge Cable sleeve Lens flange screw Frame Gasket Frame Tapping screw Seat flap Hexagon nut Washer Drain plug Hood R.H. red Foam rubber self sticking 740mm Comfort seat Contact switch for seat, cpl. 1 Chair cushion SC76 incl. seat switch
28 Seat - Covering (Part 2) ( ) 28
29 Seat - Covering (Part 2) ( ) Item Part number Description Qty. Remarks covering R.H Plug Covering R.H. red Self tapping screw gasket R.H Foam rubber self sticking 610mm gasket L.H Covering L.H. red Covering L.H. red Hexagon nut Washer Washer Hexagon screw Covering, L.H Sash fastener Retainer L.H Countersunk screw Washer Hexagon nut Hexagon screw Washer Spacer sleeve Casement fastener insulation mat L.H Adjusting latch Detent edged washer Socket head screw Support Hexagon screw Washer Lens flange screw Cable sleeve Support Buffer Washer Detent edged washer 2 29
30 Seat - Covering (Part 2) ( ) 30
31 Seat - Covering (Part 2) ( ) Item Part number Description Qty. Remarks Hexagon nut Cap nut insulation mat Hexagon nut Detent edged washer Washer Hexagon screw Support Rubber mat Retainer R.H Covering, R.H insulation mat R.H Ventilation screen, cpl Annular plate Self tapping screw 4 31
32 Engine ( ) 32
33 Engine ( ) Item Part number Description Qty. Remarks Countersunk screw mounting link Washer Hexagon nut Hexagon nut angle plate Hex.bolt Washer Hex.bolt Washer oil level control Clamp Hexagon screw air filter element preliminary filter oil dip stick Tube clamp Hexagon screw Washer Hexagon nut XXXXXXXX no part-no. til yet Insert pipe O-ring oil resistant adapter rotation angle Tube clamp Truss head screw Washer Rrubber buffer angle plate Sealing ring Detent edged washer U-console Washer Hexagon screw Bolt Clamp 1 33
34 Engine ( ) 34
35 Engine ( ) Item Part number Description Qty. Remarks Hose clamp Oil drain hose Screw Washer Hexagon screw Banjo bolt Sealing ring Sealing ring gasket valve cover spark plug starter ignition coil Engine KAWASAKI tank cap filter cartridge Pipe clamp Cable tie Backing film Cable tie 6 35
36 Exhaust system ( ) 36
37 Exhaust system ( ) Item Part number Description Qty. Remarks Protection grille Gasket TESAMOLL 500mm Tapping screw Air shaft Air funnel Washer Washer Hex.bolt Clamp exhaust tube Hexagon screw Edge protection 560mm Washer Hexagon nut flange screw flange compression spring muffler 1 19 XXXXXXXX no part-no. til yet Insolating strip Seal spring washer Hex. Nut Washer suction funnel Tapping screw Hexagon screw Detent edged washer exhaust protection Snap nut 4 37
38 Drive belt plant ( A) 38
39 Drive belt plant ( A) > Item Part number Description Qty. Remarks Hexagon screw Washer V-belt V-belt belt pulley Narrow drive belt 1 7 XXXXXXXX no part-no. til yet 1 Feather key Round head screw Round head screw Drive belt plant Washer Hexagon nut Countersunk screw Tension spring Hex.bolt Hexagon nut Washer Hexagon nut belt pulley Pulley Deep groove ball bearing Bowden cable Bushing bearing bolt Starting disk mounting link Detent edged washer Hex. Nut Eye bolt Pull spring Hex.bolt Slide bearing bush Hexagon screw Holder Ring Countersunk screw 1 39
40 Drive belt plant ( A) 40
41 Drive belt plant ( A) > Item Part number Description Qty. Remarks Eye bolt Spacer sleeve Idler sheet metal Washer Hexagon nut 1 41
42 Electrical equipment - Frame ( ) 42
43 Electrical equipment - Frame ( ) Item Part number Description Qty. Remarks Fillister-head screw Washer Micro switch Thread base plate Hose 250mm push button switch Washer Fillister-head screw Hex. Nut Cable tie Bush bearing Edge protection 40mm Socket Tapping screw Hexagon screw Washer Pipe clamp Wave tube 300mm corrugated tube 500mm Hexagon screw Detent edged washer Angle BT10 Electro box Page Socket head screw Hexagon nut Chassis, cpl Hexagon screw Washer Control panel Page Hexagon nut signal horn 12V Edge protection 170mm 33 XXXXXXXX no part-no. til yet Wiring harness W2 34 XXXXXXXX no part-no. til yet Wiring harness W4 35 XXXXXXXX no part-no. til yet Wiring harness W7 36 XXXXXXXX no part-no. til yet Wiring harness W8 43
44 Electrical equipment - Frame ( ) 44
45 Electrical equipment - Frame ( ) Item Part number Description Qty. Remarks 37 XXXXXXXX no part-no. til yet Wiring harness W Wiring harness W XXXXXXXX no part-no. til yet Cable set Switch Cap Hex.bolt Washer Hex. Nut Tube clamp Self tapping screw Fillister-head screw Washer Hex. Nut Vibration motor 1 45
46 Electro box ( BT10) Assembly Description Page BT11 Electronical box (until appr ) BT12 Electronical box (from appr )
47 47
48 Electronical box (until appr ) ( BT11) 48
49 Electronical box (until appr ) ( BT11) Item Part number Description Qty. Remarks sheet metal Hex. Nut Washer Hex.bolt Washer Hexagon screw Hex. Nut Fillister-head screw Washer protection sleeve Cable tie Cable tie Cable tie relay LSS Only with option 6508 LPG-kit! Fuse holder Hex. Nut Hexagon nut Hexagon nut Washer Fillister-head screw Hexagon screw Hexagon screw Edge protection 1145mm cover Hexagon nut Washer Hex. Nut Spring washer Single clamp Fillister-head screw Fillister-head screw Socket Relay 1 K3:Time relay, opening delay relay 1 K4: Filter monitoring Relay 1 K5: Impulse relay shaking Housing 3 49
50 Electronical box (until appr ) ( BT11) 50
51 Electronical box (until appr ) ( BT11) Item Part number Description Qty. Remarks F Fuse link 1 Pre-fuse UBat switched F Fuse 1 Engine switch off, hourmeter, control panel indicators F Fuse 1 Control panel indicators, jolting control, front right lighting, right rear light F Fuse 1 Horn F Fuse 1 LPG (LPG equipment OPTION) F Fuse 1 Front left lighting, left rear light (lighting OPTION) F Fuse 1 Lifted up disposal controlling ( only) F Fuse 1 LPG (LPG equipment OPTION) F Fuse 1 Shaking motor F Fuse 1 Charge indicator F Fuse 1 Hydraulic motor lifted-up disposal ( only) 51
52 Electronical box (from appr ) ( BT12) 52
53 Electronical box (from appr ) ( BT12) Item Part number Description Qty. Remarks Sheet metal Hex. Nut Washer Hex.bolt Washer Lens head screw Hexagon nut Screw Cable tie relay LSS Only with option 6508 LPG-kit! Transparency Hexagon screw Spacer sleeve Cable sleeve Fuse holder Cable tie Hexagon nut Hexagon nut Cable tie Screw Hexagon screw Hex.bolt Edge protection 1150mm cover Knurled nut Washer Hex. Nut Spring washer Single clamp protection sleeve Screw Socket Relay 1 K3:Time relay, opening delay relay 1 K4: Filter monitoring Relay 1 K5: Impulse relay shaking Housing 3 53
54 Electronical box (from appr ) ( BT12) 54
55 Electronical box (from appr ) ( BT12) Item Part number Description Qty. Remarks F Fuse link 1 Pre-fuse UBat switched F Fuse 1 Engine switch off, hourmeter, control panel indicators F Fuse 1 Control panel indicators, jolting control, front right lighting, right rear light F Fuse 1 Horn F Fuse 1 LPG (LPG equipment OPTION) F Fuse 1 Front left lighting, left rear light (lighting OPTION) F Fuse 1 Lifted up disposal controlling ( only) F Fuse 1 LPG (LPG equipment OPTION) F Fuse 1 Shaking motor F Fuse 1 Charge indicator F Fuse 1 Hydraulic motor lifted-up disposal ( only) F16 XXXXXXXX no part-no. til yet 1 Fuse reserve 55
56 Control panel ( ) 56
57 Control panel ( ) Item Part number Description Qty. Remarks Bowden cable Indicator lamp shake/blower Gasket control-light Fillister-head screw Hour meter Gasket for hour meter Indicator lamp brake/charge control Control panel foil Control panel plate Lock washer Hinged cover Starting lock Key blank Cap Pressure spring Thread base plate Micro switch Washer Fillister-head screw Plate Switch gasket Switch horn Actuating cable 1 57
58 Group of main sweeper roller ( ) 58
59 Group of main sweeper roller ( ) Item Part number Description Qty. Remarks Hexagon screw Washer sleeve Deep groove ball bearing Retaining ring Ring Star handle yellow Detent edged washer Brush rocker, L.H Side shield Edge protection 620mm Hexagon nut Spring washer Toggle Washer Gasket Flexible washer Supporting ring Carrier Centering brush Retaining ring Ring Deep groove ball bearing Shaft Torque shaft Washer Hexagon nut Dowel pin Bearing Cup head square neck bolt Sheet metal Brush apron, front Drag element Feather key Sheet metal Washer 12 59
60 Group of main sweeper roller ( ) 60
61 Group of main sweeper roller ( ) Item Part number Description Qty. Remarks Cup head square neck bolt Washer Hex.bolt Deep groove ball bearing Feather key Hex. Nut Washer Bushing Drive belt pulley Countersunk screw Deep groove ball bearing Pulley Narrow drive belt Belt pulley Spare main broom PA 1 for ,-30, Slide bearing bush Pull spring Idler arm Spare main broom PES 1 for ,-40, Eye bolt Bolt Brush apron Strip Washer Brush apron, rear Sheet metal Fitting strip Washer Hexagon nut Brush apron, rear Self tapping screw Tension spring 1 61
62 Manipulation for brush apron - Lifter for sweeping ( ) 62
63 Manipulation for brush apron - Lifter for sweeping ( ) Item Part number Description Qty. Remarks Stop angel Detent edged washer Hexagon screw Bar Thrust washer Pedal bar Hexagon nut Hexagon nut Hex.bolt Hose 140mm Hexagon nut Hex.bolt Adjusting washer Fork yoke Detent edged washer Lens head screw Fork yoke Bolt Washer Hexagon screw Hex.bolt Bearing Washer Hexagon nut Star handle yellow Hex. Nut Tap Spindle Countering latch Draw angel Hexagon screw Spacer sleeve Tension spring Washer Bolt Hexagon nut 1 63
64 Manipulation for brush apron - Lifter for sweeping ( ) 64
65 Manipulation for brush apron - Lifter for sweeping ( ) Item Part number Description Qty. Remarks Angel Fillister-head screw Washer Micro switch Thread base plate Hex.bolt Screw Retainer 1 65
66 Broom wear compensation ( ) 66
67 Broom wear compensation ( ) Item Part number Description Qty. Remarks Bolt Fork yoke Hexagon nut Threaded bolt lever Plain bearing bush Washer plate Detent edged washer Hex.bolt Hexagon nut Washer Socket head screw Plain bearing bush 1 67
68 Dust extraction ( ) 68
69 Dust extraction ( ) Item Part number Description Qty. Remarks Filter cover red Detent edged washer Hexagon screw Washer Hexagon nut Hexagon nut Washer Lens flange screw Gasket Tesamoll 390mm Plate Filister head flange screw Detent edged washer Housing, cpl Threaded bushing Nozzle Annular plate Countersunk screw Countersunk screw Countersunk screw Hexagon nut Air scoop Hex.bolt Countersunk screw Washer Washer Countersunk screw Lens cap Hexagon screw Screw plug Sheet metal Gasket Tesamoll 1060mm Washer Hexagon screw Gasket 940mm Edge protection 1740mm Catch 2 69
70 Dust extraction ( ) 70
71 Dust extraction ( ) Item Part number Description Qty. Remarks Hex. Nut Plate Screw Filter installation Page Fan bearing Page Hex.bolt
72 Filter installation ( ) 72
73 Filter installation ( ) Item Part number Description Qty. Remarks Hexagon nut Bolt Cyl.compression spring Washer Cable sleeve Sheet metal Hexagon screw Washer Hexagon nut Hose 20mm Frame Hexagon Dowel pin Frame Handle Plate filter Detent edged washer U-panel Gasket Tesamoll 1470mm Annular filter Edge protection 1730mm Washer Cylinder head screw Hexagon Wing Hex. Nut Washer Socket head screw Hexagon nut Washer Hex.bolt Clamp Mounting link Grommet Push rod Air vent 1 73
74 Filter installation ( ) 74
75 Filter installation ( ) Item Part number Description Qty. Remarks Socket head cap screw Gasket TESAMOLL 610mm Cable sleeve Thrust washer Actuating cable Hose 1810mm Vibration motor Special plate filter Bush Locknut 4 75
76 Fan bearing ( ) 76
77 Fan bearing ( ) Item Part number Description Qty. Remarks Threaded pin Rotating fan Hex.bolt Plate fan bearing Washer Hexagon nut Belt pulley Detent edged washer Hex. Nut Hex.bolt Hex. Nut Detent edged washer Sheet metal Pulley Deep groove ball bearing Countersunk screw Washer Adjusting washer 1 77
78 Dirt hopper - Dirt hopper lifter ( ) 78
79 Dirt hopper - Dirt hopper lifter ( ) Item Part number Description Qty. Remarks Holder, L.H Hexagon nut Washer Screw Washer Socket head screw Handle Bush Slide bearing bush Countersunk screw Sheet metal Hexagon screw Gasket 1240mm Sheet metal L.H Cylinder head screw Plate filter Sheet metal, R.H Nut Edge protection 2510mm Sealing plate Hexagon screw Pull spring Holder, R.H Lens cap Sheet metal Plate filter Bush Handle Screw Litter hopper Washer Edge protection 360mm Edge protection 60mm 34 XXXXXXXX no part-no. til yet Plug Sheet metal Countersunk screw 2 79
80 Rear wheels (air) - Brake ( ) 80
81 Rear wheels (air) - Brake ( ) Item Part number Description Qty. Remarks Cap Hexagon nut Washer Deep groove ball bearing Rear wheel, air tyre (Available: No.: ) Page Bowden cable for brake Hex. Nut Washer Bush Cup head square neck bolt Deep groove ball bearing Brake Washer clamping screw Axle with flange Detent edged washer Hex.bolt washer Hexagon nut Retaining ring Hexagon screw Washer Hexagon nut Hexagon nut Hex.bolt Brake pedal 0 Page mounting link Tension spring Cotter pin Detent edged washer 2 81
82 Rear wheel, air tyre (Available: No.: ) ( ) 82
83 Rear wheel, air tyre (Available: No.: ) ( ) Item Part number Description Qty. Remarks Rim half Deep groove ball bearing Tyre Tube Valve cap Rubber washer Retaining ring Cap Deep groove ball bearing Brake drum Cylinder head screw 12 83
84 Brake pedal ( ) 84
85 Brake pedal ( ) Item Part number Description Qty. Remarks Pedal brake Hexagon nut Washer Handle Washer Cylinder head screw Bolt Sealing ring Tension spring Barrier lever Hexagon screw Handle Bushing Roller Bowden cable for brake Thrust washer Hex. Nut Washer Switch Bracket Hex.bolt Bolt Cap 1 85
86 Labels ( ) 86
87 Labels ( ) Item Part number Description Qty. Remarks Lable brush apron Lable brake Decal POWERBOSS Transparency Decal "Instruction manual" decal SYMBOL START Decal PARKING BRAKE Backing film Decal APEX Decal ROTATING PARTS Decal HYDRAULIC OIL Decal HOT PARTS Lable high-pressure cleaner Type plate POWERBOSS Blind rivet decal ADJUSTABLE SWEEPER ROLLER 1 87
88 88
89 89
90
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2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.
Parts Manual LZ22 / 9687901 LZ227 / 968999674 LZ60 / 96899967 LZ7230 / 968999676 LZ6127 / 968999709 Please read the operator s manual carefully and make sure you understand the instructions before using
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Parts Manual RZ4221 BF /
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2705 03-09 99 98 97 82 88 89 83 84 85 86 87 101 103 100 106 81 71 105 104 73 74 75 76 77 78 80 79 57 62 58 56 63 65 66 67 68 64 69 70 59 60 61 31 30 29 32 34 35 41 40 42 36 37 38 39 43 4445 46 33 55 54
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