Parts Manual SPEEDZTR 42 / SPEEDZTR 42BF / SPEEDZTR 46BF / SPEEDZTR 48BF / SPEEDZTR 54BF /

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1 Parts Manual SPEEDZTR 42 / SPEEDZTR 42BF / SPEEDZTR 46BF / SPEEDZTR 48BF / SPEEDZTR 54BF / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. 200 HTC All rights reserved. Beatrice, NE. Printed in U.S.A.

3 CONTENTS CHASSIS / FRAME... 4 ENGINE PLATE MODELS , , MODEL MODEL STEERING IGNITION BRAKE / LIFT... HYDRAULIC PUMP- MOTOR WHEELS AND TIRES " DECK " DECK " DECK SEAT MODELS , , MODELS , DECALS MODEL MODELS , , , " DECK NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

4 CHASSIS / FRAME Dixon

5 CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, OUTER BRAKE PLATE, BRAKE LATCH PLATE, LIFT OUTER PLATE, LIFT INNER FOOT PLATE w/decals FOOT REST MOUNT, STRUT RT MOUNT, STRUT LT NUT 3 /8- HEX FLG NYLOC BOLT, RD HD 3 /8- x SUPPORT, FENDER BOLT 5 /-18 x ¾ THD FRM FRAME, FRONT RT FRAME, FRONT LT NUT 3 /8- HEX NYLOC BOLT 3 /8- x 2 5 /8 THD FRM WASHER 5 / SAE FLT BOLT, HEX HD 5 /-18 x 2½ NUT 5 /-18 HEX NYLOC BOLT, HEX HD 5 /-18 x GUARD, REAR KNOB w/ STUD NUT /-14 HEX NYLOC SWIVEL LINK, FRONT SUSPENSION SPACER ½ OD x 1½ GROMMET, BUMPER LIFT PIN WASHER ½ FLT BOLT, HEX HD 3 /8- x WASHER 3 /8 SAE FLT BOLT, HEX HD 5 /-18 x 2¼ NUT 5 /-18 FLANGE NYLOC BOLT, HEX HD 5 /-18 x 2¾ HAIRPIN WASHER ¼ FLT NUT ¼-20 HEX NYLOC BOLT, RD HD ¼-20 x ¾ Dixon - 5

6 ENGINE PLATE MODELS , , Dixon

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE EXHAUST TUBE, RT EXHAUST TUBE, LT MUFFLER ASM TWIN ARM, IDLER SPINDLE, IDLER WASHER, HEAVY PULLEY, IDLER BOLT, HEX HD ½-13 x 3¼ WASHER ½ FLT NUT ½-13 HEX NYLOC CLUTCH BRACKET, MUFFLER GUARD, MUFFLER PULLEY, ENGINE SPACER STOP, CLUTCH BOLT, HEX HD 3 /8- x 3½ WASHER 5 / STD FLT NUT 3 /8- HEX NYLOC BOLT 5 /-18 x ¾ THD FRM BOLT, RD HD 5 /-18 x ¾ BOLT, RD HD 5 /-18 x SPRING, DECK DRIVE NUT 5 /-18 FLANGE NYLOC FUEL LINE 8" CLAMP, HOSE BOLT, HEX HD /-20 x 3½ WASHER, CLUTCH VALVE, FUEL HHFS 3 /8- x 1 THD FRM HOSE, DRAIN PLUG, OIL CLAMP SCREW ¼-20 x 5 /8 SLF TAP FUEL LINE 24" Dixon -

8 ENGINE PLATE MODEL Dixon

9 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE IDLER ARM IDLER SPINDLE HEAVY WASHER IDLER PULLEY BOLT, HEX HD ½-13 x 3¼ WASHER ½ NUT ½, NYLOC CLUTCH HITCH PULLEY, ENGINE SPACER STOP, CLUTCH BOLT, HEX HD 3 /8- x 3½ WASHER 5 / NUT 3 /8-, NYLOC BOLT, RD HD 5 /-18 x NUT 5 /-, FLANGE NYLOC BOLT, HEX HD /-20 x 3½ CLUTCH WASHER BOLT, HEX HD 5 /- x 1¾ BOLT, HEX HD 5 /-18 x 1½ HOSE-DRAIN PLUG-OIL CLAMP SCREW ¼-20 x 5 /8, SELF TAP SPRING, DECK DRIVE NUT 5 /-18, WHIZLK FUEL LINE 8" CLAMP, HOSE VALVE, FUEL FUEL LINE 24" NOT SHOWN MUFFLER EXTENSION Dixon -

10 ENGINE PLATE MODEL Dixon

11 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE EXHAUST TUBE, RT EXHAUST TUBE, LT MUFFLER IDLER ARM IDLER PULLEY BOLT, HEX HD ½-13 x 2¾ WASHER ½ NUT ½, NYLOC BRACKET, MUFFLER GUARD, MUFFLER STOP, CLUTCH BOLT, HEX HD 3 /8- x 3½ WASHER, 5 / NUT 3 /8-, NYLOC BOLT 5 /-18 x ¾, THD FORM BOLT, RD HD 5 /-18 x ¾ BOLT, RD HD 5 /-18 x BOLT, HEX HD /-20 x 2 GR HEAVY WASHER SCREW HEX HD 3 /8- x HOSE-DRAIN PLUG-OIL CLAMP SCREW ¼-20 x 5 /8, SLF TAP CLUTCH PULLEY, DRIVE KEY ¼ SQ x LOCKWASHER / PIVOT, IDLER HEAVY WASHER SPRING, DECK DRIVE NUT 5 /-18, FLANGE NYLOC FUEL LINE 8" CLAMP, HOSE VALVE, FUEL FUEL LINE 24" Dixon - 11

12 STEERING Dixon

13 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BLOCK, UPPER BLOCK, LOWER BEARING, FLANGE PIVOT SECTION, DRIVE MOUNT, DRIVE CONTROL BOLT, HEX HD 5 /-18 x NUT 5 /-18 FLANGE NYLOC WASHER,.825 x 1.08 WAVE NUT 5 /-18 HEX NYLOC WASHER 5 / SAE FLT DAMPENER NUT 5 /-18 HEX WHIZLK BOLT, RD HD 5 /-18 x PLUG, END BOLT, HEX HD 5 /-18 x BOLT, HEX HD 5 /-18 x 1½ LEVER, w/ GRIP GRIP, FOAM BOLT, HEX HD 5 /-18 x 1¾ SPRING Dixon - 13

14 IGNITION Dixon 25 31

15 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CAP, FUEL FENDER, LT FENDER, RT CONTROL, CHOKE, MODELS , , CONTROL, CHOKE, MODEL CABLE, THROTTLE MODELS , , CABLE, THROTTLE MODEL CABLE, THROTTLE MODEL SWITCH, IGNITION SWITCH, CLUTCH SWITCH, BRAKE PANEL, CONTROL MODELS , , , BATTERY TIE DOWN, BATTERY TERMINAL COVER BOLT, RD HD 5 /-18 x ¾ WASHER ¼ ITLW SWITCH, NC SCREW -24 x 5 /8 WSH HD SOLENOID SCREW ¼-20 x 5 /8 BTN SKT NUT ¼-20 HEX NYLOC NUT -24 HEX NYLOC SCREW -24 x 5 /8 MACHINE SCREW ¼-20 x 5 /8 SLF TAP NUT 5 /-18 FLANGE NYLOC SPRING STUD 5 / BOLT, HEX HD 5 /-18 x 2¼ WASHER 5 / SAE FLT WASHER 5 / STD FLT SUPPORT, BRACKET LT SUPPORT, BRACKET RT NUT 5 /-18 HEX NYLOC INSULATOR NUT ¼-20 HEX NYLOC THIN KEY, IGNITION PANEL, CONTROL MODEL NOT SHOWN POSITIVE CABLE, LONG BATTERY CABLE NEGATIVE HARNESS, WIRING TIE, WIRE Dixon - 15

16 BRAKE / LIFT Dixon

17 BRAKE / LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SPRING, COMPRESSION GRIP, HANDLE ROD, HANDLE RELEASE ROD, LATCH RELEASE SHAFT, BRAKE ARM, LIFTING BUTTON, PUSH LINK, REAR SUSPENSION BRACKET, LIFT WASHER 5 /8 FLT SAE NUT, LIFT LINK ARM, SUSPENSION RR STUD, w/anti- ROTATE BOLT 3 /8- x 3 /8 SKT HD WASHER ¼ FLT NUT ¼-20 HEX NYLOC NUT E-RING NUT 5 /-18 FLANGE NYLOC SPRING HAIRPIN Dixon -

18 HYDRAULIC PUMP- MOTOR Dixon

19 HYDRAULIC PUMP- MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION EZT, LT EZT, RT SPACER TUBE SUPPORT, EZT FRT MOUNT, EZT RR BOLT, HEX HD 5 /-18 x 2¾ WASHER 5 / SAE FLT NUT 5 /-18 HEX NYLOC BOLT, HEX HD 3 /8- x 2½ WASHER 3 /8 SPLT LK WASHER 3 /8 SAE FLT BOLT, HEX HD 5 /-18 x 2¼ ROD, MOTION CONTROL ROD END RH COUPLER, ROD END ROD END MALE LH NUT 5 /-24 HEX NUT 5 /-24 HEX JAM LH BOLT, HEX HD 5 /-18 x LINK ARM, BYPASS BLADE, FAN ROD, EZT BRAKE LT ROD, EZT BRAKE RT BOLT, HEX HD 5 /-18 x ¾ NUT -24 HEX NYLOC NUT ¼-20 HEX NYLOC WASHER ¼ FLT SAE SCREW -24 x ¾ SLTD RD SPRING, BRAKE ROD HAIRPIN, COTTER COG, BRAKE DISC BRAKE ARM KIT HUB KIT NOT SHOWN BELT, EZT Dixon - 1

20 WHEELS AND TIRES Dixon 20

21 WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BEARING, FLANGED ZERK 3 / DRIVE SPRING, CASTER BUSHING, CASTER WASHER GREASE CAP PLUG, CASTER BOLT, HEX HD 5 /-18 x CASTER TIRE ASSY Items SPACER BOLT, RD HD ½-13 x 6½ NUT ½-13 HEX NYLOC WASHER ½ FLT YOKE SPACER 5 / RIM CASTER TIRE, 4/350 4 PLY BEARING, FLANGED ZERK VALVE STEM TIRE, REAR, 18 x TIRE ONLY RIM TIRE, REAR, 18 x.5-8 MODEL ONLY TIRE ONLY, MODEL ONLY RIM, MODEL ONLY NUT, LUG ½ Dixon - 21

22 22 - Dixon 42" DECK Torque to ft/lbs

23 42" DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/decals HOUSING ASSY WASHER, SPACER SCREW 5 / -18 x WSH HD PULLEY, MANDREL NUT / TOP CNTRLK BLADE BOLT ASSY, BLADE ROLLER, NOSE ROD, ROLLER, NOSE PIN, COTTER 1 /8 x ¾ ARM, IDLER SPRING PULLEY, IDLER BUSHING, IDLER HEAVY WASHER BOLT, HEX HD 3 /8- x WASHER 3 /8 FLT STD NUT 3 /8- HEX NYLOC RETAINER, U TYPE BELT SHIELD, RT BELT SHIELD, LT CHUTE, DISCHARGE SPRING, TORSION PIN, CLEVIS 5 / WASHER 5 / STD FLT BOLT, HEX HD 5 /-18 x WASHER 5 / SLW BELT, DECK PLATE, CONFINEMENT BOLT, RD HD 5 /-18 x 5 / NUT 5 /-18 HEX NYLOC BEARING, BALL ZERK NUT ½-13 HEX NYLOC WASHER ½ STD FLT BOLT, HEX HD 3 /8- x BUSHING, PIVOT WASHER, SUPPORT BOLT, HEX HD ½-13 x 3¼ NUT 5 /-18 FLANGE NYLOC STUD, w/anti- ROTATE HAIRPIN WASHER 5 /8 FLT SAE DECAL, DECAL, BELT ROUTING DECAL, NO STEP DECAL, FUSION SPRING Dixon - 23

24 46" DECK Torque to 55-0 ft/lbs Dixon 13 Torque to ft/lbs

25 46" DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/decals STRIPPER,UNIVERSAL WHEEL, GAUGE BLADE, HI-LIFT WASHER-SPACER NUT, / CENTERLOCK BOLT, SHOULDER WASHOUT PORT SHIELD, BELT RH SHIELD, BELT LH BAFFLE, FRONT BAFFLE, FRONT RH BOLT, WASHER BRACKET, DEFLECTOR SHIELD, DEFLECTOR CUTTER HOUSING PULLEY, DECK SPRING, TORSION CAP, SLEEVE ROD, HINGE PUSHNUT STUD w/anti-rotate NUT 5 /-18, FLANGE NYLOC SPRING BOLT, 3 /8- x 2½, CARRIAGE BOLT, RD HD 5 /-18 x 5 / NUT 5 /-18, NYLOC NUT 3 /8-, NYLOC NUT 3 /8-, NYLOC, JAM BELT, DECK BOLT ¼-20 x ½ HWST SCREW, WASHER HEAD SCREW, ¼-20 x 5 /8 TRDROLL BOLT, HEX HD /-14 x 2½ NUT /-14, NYLOC WASHER / DECAL, BELT ROUTING PULLEY, IDLER ARM, IDLER PULLEY, IDLER SPEC. HUB IDLER BUSHING WASHER, 3 / EYE BOLT 5 / x 3½ NUT 5 /-18, WHIZLK SPRING, DECK BELT BOLT, HEX HD 5 /-18 x 1¼ DECAL, 46" Dixon - 25

26 26 - Dixon 48" DECK

27 48" DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ DECALS HOUSING ASSYBLY WASHER-SPACER NUT, /, TOP CENTERLOCK SCREW, WASHER HEAD DISCHARGE CHUTE SHIELD, BELT, RT SHIELD, BELT, LT RETAINER "U" TYPE 5 / WASHER, 5 / LOCKWASHER 5 / BOLT, HEX HD 5 /-18 x BALL BEARING PULLEY, IDLER IDLER BUSHING HEAVY WASHER BOLT, HEX HD 3 /8- x WASHER, 3 / NUT 3 /8-, NYLOC SPRING ROLLER, NOSE ROD, ROLLER, NARROW PIN, COTTER 1 /8 x ¾ WHEEL, GAUGE BOLT, SHOULDER SPRING, TORSION PIN, CLEVIS 5 / x BLADE, ¼ BOLT, / CONFINEMENT PLATE BOLT, RD HD 5 /-18 x 5 / NUT 5 /-18, NYLOC BELT DECAL, DECAL, BELT ROUTING SPRING PULLEY NUT 3 /8-, JAM ISO-MOUNT BUSHING WASHER, 3 /8 SAE WASHER ½ SAE BOLT, RD HD 3 /8- x 1¾ DECAL, NO STEP STUD, w/ ANTI-ROTATE NUT 5 /-18, FLANGE NYLOC HAIRPIN # WASHER 5 /8 SAE IDLER ARM WASHER, 3 / BOLT, HEX HD 3 /8- x 1¾ PIVOT BUSHING SUPPORT WASHER BOLT, HEX HD ½-13 x 3¼ WASHER ½ NUT ½, NYLOC ZERK SPACER GUIDE, BELT LOCKWASHER, 3 /8 Dixon - 2

28 54" DECK Torque to 55-0 ft/lbs Dixon 42 Torque to ft/lbs

29 54" DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ DECALS MANDREL, GREASABLE BLADE, BAGGING WHEEL, GAUGE BOLT, SHOULDER STUD, w/ ANTI-ROTATE PULLEY WASHER-SPACER NUT /, CENTERLOCK DEFLECTOR BOLT, RD HD 3 /8- x BELT SHIELD, RT NUT 5 /-18, WHIZLK PULLEY IDLER WASHER 3 / NUT 3 /8-, NYLOC BOLT, RD HD 5 /-18 x ¾ BELT SHIELD, LT NUT 5 /-18, FLANGE NYLOC IDLER ARM EYE BOLT 5 / x 3½ SPRING, DECK BELT PULLEY, IDLER SPEC. HUB WASHER / BOLT, HEX HD /-14 x 2½ NUT, /-14, NYLOC BOLT 3 /8- x 2½ CARRIAGE V-BELT WASHER 5 /, SAE NUT 5 /-18, NYLOC WASHER 3 /8, SAE ROD, HINGE PUSHNUT SPRING, TORSION CAP-SLEEVE WASHER ½ HAIRPIN # BAFFLE, RIGHT BAFFLE, LEFT BAFFLE, CENTER BOLT, RD HD 5 /-18 x 5 / BOLT / SCREW, WASHER HEAD SCREW ¼-20 x 5 /8, THDROLL WASHOUT PORT BOLT ¼-20 x ½ HWST DECAL, DECAL, BELT ROUTING SPRING BELT KEEPER Dixon - 2

30 SEAT MODELS , , Dixon

31 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BOTTOM, SEAT BRACKET, ARM REST LH BRACKET, ARM REST RH WASHER 5 / SAE FLT BOLT, HEX 5 /-18 x 1 NYLOC WASHER, NYLON SCREW ¼-20 x ¾ RD HD SLT SWITCH, SEAT LANYARD BACK, SEAT EDGE CLIP BOLT, HEX HD 5 /-18 x 1½ ARM REST WASHER 5 / STD FLT PAN, SEAT SUPPORT, SEAT SUPPORT, SEAT RR SPRING, SEAT BOLT, HEX HD 3 /8- x 1¼ WASHER 3 /8 FLT STD WASHER 3 /8 SAE FLT NUT 3 /8- HEX NYLOC GROMMET, BUMPER RETAINER, U TYPE BOX, BATTERY BOLT, RD HD 3 /8- x BOLT 5 /-18 x ¾ THD FRM BOLT 5 /-18 HEX SHOULDER NUT 5 /-18 FLANGE NYLOC BOLT, RD HD-18 x 2½ BOLT, HEX HD 5 /-18 x 1 NOT SHOWN SEAT COMPLETE Dixon - 31

32 SEAT MODELS , Dixon

33 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SUPPORT, SEAT SUPPORT, REAR SEAT SPRING, SEAT BOLT, HEX HD 3 /8- x 1¼ WASHER, 3 / WASHER, 3 /8 SAE NUT 3 /8-, NYLOC GROMMET, BUMPER RETAINER 5 /-18, "U" TYPE BOX, BATTERY BOLT, RD HD 3 /8- x BOLT 5 /-18 x ¾, TRD FORM BOLT, RD HD 5 /-18 x 2½ BOLT, HEX HD 3 /8- x 5 / WASHER 3 /8, SPECIAL SEAT SEAT PAN HANDLE, SLIDE, SEAT SPRING, LATCH SEAT Dixon - 33

34 DECALS MODEL Dixon

35 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, PROP DECAL, BATTERY WARNING DECAL, DO NOT TOW DECAL, SERVICE DECAL, MOTION CONTROL DECAL, SAFETY WARN DECAL, WARNING DECAL, FLAG DECAL, SPEEDZTR DECAL, PARK BRAKE ABRASIVE PAD DECAL, HEIGHT DECAL, DIXON DOMED DECAL, FST DECAL, DANGER DECAL, CPSC DECAL, SEVERING DECAL, 42" DECAL, BELT ROUTING DECAL, NO STEP DECAL, FUSION Dixon - 35

36 DECALS MODELS , , , Dixon

37 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, BATTERY WARNING DECAL, DO NOT TOW DECAL, SERVICE DECAL, MOTION CONTROL DECAL, WARNING DECAL, WARNING DECAL, CPSC DECAL, DANGER DECAL, PARK BRAKE ABRASIVE PAD DECAL, HEIGHT DECAL, DIXON DOMED DECAL, SPEEDZTR DECAL, FST DECAL, SEVERING DECAL, ECM AUSTRALIA Dixon - 3

38

39

40 P/N R01 05/26/0

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