EXMARK PARTS PLUS PROGRAM

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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the

2 EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus Service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals...13 Engine Deck Group " Mower Deck " Mower Deck Upper Handles & Controls, ECS Wiring Diagram

4 36 MOWER DECK No. Part No. Description Req'd. No. Part No. Description Req'd Shield, belt w/decals Bushing, Idler Shield, belt Nut, Nyloc 5/ Knob, belt shield Nut, Whizlock 5/ Washer, belt shield Screw, Hex Cap 5/16-18 x Support wld w/bushings&decals Rod, Deck Support Support weldmemt Rollpin, 1/4x1 ½ Spacer, Front Deck Support Screw, Hex Cap 5/16-18 x 5/ Bushing, deck support Deck weldmt w/decals, discharge Housing w/brgs, Spacer & Ring... 2 Baffle & support rods Spacer Deck weldmt Link, Deck Support Baffle, discharge Screw, Hex Cap 3/8-16 x 1 1/ Ball Joint Nut, Reg Hex 3/ Screw, Hex Cap 3/8-16 x 2 3/ Ring, Retaining Screw, Hex Cap 3/8-16 x 3 ½ G Hairpin, Cotter.177 # Blade, notched air foil Zerk, Straight 1/ Blade, solid air foil Screw, Hex Cap 3/8-16x Blade, mulching Washer, 3/8 heavy spring Blade, low lift (optional) Washer, Swivel Blade, bahia Bearing, Flange Washer, Spring disc Nut, Reg Hex ½ Screw, Hex Cap 5/8-11 x 1 G Washer, Lock Hlcl Spg ½ Reg Roller, antiscalp Caster weldment Bushing, roller Screw, Hex Cap ½-13x Screw, Hex Cap 3/8-16x4 Gr Nut, Whizlock 3/ Bushing Spacer Washer, Disc Spring 3/ Nut, Reg hex 5/ Tire & Wheel Asm(semi-pneumatic) Sheave w/hub Roller Bearing Screw, hex Cap 3/8-16x1 3/ Bushing (semi-pneumatic) Bearing Spacer (semi-pneumatic) Link, Assembly Chute weldment, discharge Housing, Spindle Belt, deck drive Spacer, Bearing Spring, extension Guard, Bearing-Bottom Nut, Nyloc 3/ Ring, Snap Washer, Flat Std 3/ Key, machine Pivot Bearing Shaft, Spindle Zerk, 90 degree ¼ Housing,Cutter assembly Bolt, Hex Whizlock 3/8-16x Kit, Link Assembly Washer, Flat 3/8 SAE Spacer Pulley, Idler Assembly,Cutting deck complete Arm, weldmt Guard,bearing top Arm, weldmt w/bushings Zerk, 45 degree ¼ Bushing, Idler Pivot Kit,semi-pneumatic wheel replacement Pulley, Idler... 1 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK363(36 ) Link assembly must be assembled to 6.89 (or approximately 6 7/8 ) length between center of ball joint and center of furthest hole. See diagram on next page. Bushing for semi-pneumatic caster tires can be identified by a groove on the face. Front caster spacer for semi-pneumatic caster tires can be identified by yellow zinc plating. Kit used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes & Order 2 per machine

5 36 MOWER DECK - 4 -

6 48 MOWER DECK No. Part No. Description Req'd. No. Part No. Description Req'd Shield, belt w/decals Nut, Nyloc 5/ Shield, belt Nut, Whizlock 5/ Knob, belt shield Screw, Hex Cap 5/16-18 x Washer, belt cover Rod, Deck Support Support wld w/bushings & decals Rollpin, 1/4x1 1/ Support weldmt Screw, Hex Cap 5/16-18 x 5/ Spacer, Front Deck Support Deck weldmt w/decals, discharge Bushing, deck support... 2 Baffle & support rods Housing w/brgs, Spacer & Ring Deck weldmt Spacer Baffle, discharge Link, Deck Support Ball Joint Screw, Hex Cap 3/8-16 x 1 ¼ Screw, Hex Cap 3/8-16 x 2 3/ Nut, Reg Hex 3/ Screw, Hex Cap 3/8-16 x 3 ½ G Ring, Retaining Blade, notched air foil Hairpin, Cotter.177 # Blade, solid air foil Zerk, Straight 1/ Blade, mulching Screw, Hex Cap 3/8-16x Blade, low lift (optional) Washer, 3/8 heavy spring Blade, bahia Washer, Swivel Washer, Spring disc Bearing, Flange Screw, Hex Cap 5/8-11 x 1 G Nut, Reg Hex ½ Roller, antiscalp Washer, Lock Hlcl Spg ½ Reg Bushing, roller Caster weldment Screw, Hex Cap 3/8-16x4 Gr Screw, Hex Cap ½-13x Bushing Spacer Nut, Whizlock 3/ Nut, Reg hex 5/ Washer, Disc Spring 3/ Sheave w/hub Tire & Wheel Asm (semi pneumatic) Screw, hex Cap 3/8-16x1 3/ Roller Bearing Bearing Bushing (semi-pneumatic) Link, Assembly Spacer (semi-pneumatic) Housing, Spindle Chute weldment, discharge Spacer, Bearing Belt, deck drive Guard, Bearing-Bottom Spring, extension Ring, Snap Nut, Nyloc 3/ Key, machine Washer, Flat Std 3/ Shaft, Spindle Pivot Bearing Housing, Cutter Assembly Zerk, 90 degree ¼ Shield, Belt Bolt, Hex Whizlock 3/8-16x Washer, Flat Std 5/ Washer, Flat 3/8 SAE Bolt, Hex Tap 5/ / Pulley, Idler Kit, Link Assembly Arm, weldmt Spacer Arm, weldmt w/bushings Assembly,Cutting deck complete Bushing, Idler Pivot Guard,bearing top Pulley, Idler Zerk, 45 degree ¼ Bushing, Idler Kit,semi-pneumatic wheel replacement... 1 Exmark red touch up spray paint - P/N Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK483(48 ) Link assembly must be assembled to 6.89 (or approximately 6 7/8 ) length from center of ball joint to center of furthest hole. See diagram on next page. Bushing for semi-pneumatic caster tires can be identified by a groove on the face. Front caster spacer for semi-pneumatic caster tires can be identified by yellow zinc plating. Kit used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes & Order 2 per machine

7 48 MOWER DECK - 6 -

8 No. Part No. Description Req'd. ENGINE DECK GROUP No. Part No. Description Req'd Grip Foam Idler, Wheel Drive Nut, Nyloc 3/ Bolt, Hex Tap 3/8-16x Washer, Disc Spring 3/ Swivel, Short Washer, Shifter Lever Linkage, Brake Transmission, Peerless Swivel, weldmt Brake Linkage Zerk, Straight ¼-28 5/ Wingnut, Nyloc 5/ Coupling, w/guard & zerk Deck, weldment Engine Key Woodruff #9 3/4x3/ Ring, Klip 3/ Shaft,Trans. Output 9 spline Spacer, Shield Lever, Shift w/grip Arm, weldment RH (shown) Switch, Neutral Start Arm, weldment LH Screw, Hex Tap 5/16-18x3/ Screw,Hex Cap 5/16-18x1½ Nut, whizlock 5/ Nut, Nyloc 5/ Plate, Shifter Screw, Hex Cap 3/8-16x Bolt, Carriage 5/16-18x3/ Shield, Wheel Drive Leg, Shifter Plate Screw,Hex Cap 5/16-18x1¼ Ball, Stainless Steel Brake Drum Washer, Lock Hlcl Spg 5/ Sheave, Wheel Drive w/offset Screw, Hex Cap 5/16-18x3/ Sheave, Wheel Drive Ring, Retaining Seal, Grease Bearing, Transmission Shaft Cone, Bearing L Nut, Nyloc ¼ Cup, Bearing L Screw, Hex Cap ¼-20x5/ Wheel, Hub w/cups Flange, Output Stud, wheel (1 ½ ) Screw, Set 5/16-18x3/ Washer, Spacer Sleeve, Axle Pin, Cotter 9/64x1 1/ Sheave, Transmission Output Nut, Slotted Hex Nut, Whizlock 3/ Cap, Grease Axle Weldment Wheel & Tire Assembly Spacer, Wheel Tire 16x Bushing, Sleeve Wheel Lever,Brake RH w/bush.(shown) Nut, Wheel ½ Lever,Brake LH w/bushings Belt, Wheel Drive Banded Bushing, Pivot Kit, Sulky Hitch Washer, Flat Std 3/ Bracket, Sulky LH Screw, Hex Cap 3/8-16x Bracket, Sulky RH Nut, Push Guard, coupler Screw, Hex Cap 3/8-16x1 3/ Cotter, Hairpin.0585 # Brake Band Scraper, weldment Pin, Clevis Pin, Threaded Screw, Hex Cap 3/8-16x Shield, Trailing Nut, Jam 3/ Clip, Loom Nut, Nyloc 3/ Hanger, Drag Shield Spring, Extension Linkage,Drive... 2 Use Pro-lock (Nut type) Part No (.5ml tube) on setscrew threads. Exmark red touch up spray paint - P/N Exmark black touch up spray paint Gloss Black - 7 -

9 ENGINE DECK GROUP - 8 -

10 ENGINE DECK GROUP (CONT.) No. Part No. Description Req'd. No. Part No. Description Req'd Screw, 3/8-16 x 2-1/ Pin, Hair Cotter.0585 # Washer, Flat Std 5/ Linkage, Lower Nut, Whizlock 5/ Link Pivot w/bearing Plate, Guard Zerk, Straight ¼ Screw,Hex Cap 3/8-24x1G Bushing, Idler Pivot Washer, Disc Spring 3/ Bolt, Carr. SSN 3/8-16x Washer, Swivel Screw,Hex Cap 5/16-18x1¼ Screw,Hex Cap 5/16-18x3/ Screw, Hex Cap ¼-20x Sheave, w/drum (36 ) Nut, Whizlock ¼ Sheave, w/drum (48 ) Spring, Motion Control Key, Mach 1/4x1/4x Washer, Disc Spring 5/ Pivot Pin weldment Screw,Hex cap 7/16-20x2 ½ Band, Brake Clutch Disc, Spring 7/ Nut, Nyloc 3/ Bushing, Clutch Keeper Washer, Spacer Sheave, Engine Pivot, Bearing Key, Machine ¼ x ¼ x 2 5/ Arm weldment, Clutch Guide, Belt weldment Clutch Arm w/bearings Belt, Blade Clutch Zerk, ¼-28x Sheave, Transmission Bearing, Clutch Shaft Screw, Set ¼-20x3/ Ring, Snap Washer, Flat Std 7/ Spacer, Bearing Clutch Washer, Flat SAE 3/ Washer, Spacer Idler, Transmission Drive Sheave w/shaft Screw, Set 5/16-18x3/ Plate, Clutch Pivot Sheave, Transmission Drive Nut, Whizlock 3/ Spacer, Crankshaft Nut, Nyloc 5/ Belt, Transmission Drive Washer, Strut Screw, Hex Cap 5/16-18x1½ Spring, Belt Tension Screw, Hex Cap 3/8-16x1 ½ Spacer, Clutch Anchor Valve, oil drain Washer, Flat Std 3/ Adapter, M / 3/8 NPT Pivot, Bearing Hose, 24 oil drain... 1 Use anti-seize compound in the following locations: Between the sheave and the engine crankshaft. Between the sheave w/shaft and the bearing bores. Between the sheave w/shaft and the sheave w/drum. Between the transmission shaft and the sheave. Use Pro-lock (Nut type) Part No (.5ml tube) in the following locations: On setscrew locations. On sheave retaining bolt in engine crankshaft. On sheave retaining bolt on clutch arm. Exmark red touch up spray paint P/N Exmark black touch up spray paint Gloss black - 9 -

11 ENGINE DECK GROUP (CONT.)

12 ECS UPPER HANDLES and CONTROLS No. Part No. Description Req'd. No. Part No. Description Req'd Lever, weldment OPC LH Valve, Fuel Bushing, Nylon Hose, Fuel line Screw, Set x Kawasaki PN w/6 fuel line Rod weldment, OPC Harness, Wiring Spring, Actuator Washer, Flat Std 1/ Knob, Ball Red Switch, On/Off Bolt, Carr. #10-24x1/2 G Key, ignition Nut, Nyloc # Key, Exmark logo Cable, Throttle Control Screw, Hex Cap ¼-20x3/ Lever, weldment OPC RH Plate, Tapped Grip, Lever Nut, Whizlock 3/ Clutch Lever w/grip Scrw,Mach CRPH 10-24x5/ Nut, Nyloc 3/ Switch, Neutral Lockout Washer, Flat SAE 3/ Clip, 3/8 Loom Spacer Tie, Plastic Pin, Hair Cotter.0585 # Module, Wiring Harness Linkage, Upper Screw,3/8-16 x 2 1/ Turnbuckle, 3/8-16 SS Screw,3/8-16 x Nut, Reg Hex 3/ Bearing Grip, Handle Lever,drive LH Washer, Disc Spring 1/ Nut,3/8-24 reg hex Latch, thumb LH Screw,1/4-20 x 2 3/ Latch, thumb RH (shown) Nut,1/4-20 whizlock Nut, Nyloc ¼ Pin,1/8 x 1/3 spring Handle weldment( ) Washer,1/4 SAE flat Washer, Disc Spring 3/ Screw,1/4-20 x 1 1/8 w/nylon Screw, Hex Cap 3/8-16x2 ½ Lever,drive RH Cap, Fuel Tank Nut,3/8-24 jam Tank, Fuel Intermediate Wld,upper handle console Stud Washer,5/16 SAE flat Spring, Fuel tank Screw,1/4-20 x 5/ Wshr,Lock Hlcl Spg 5/16 Hvy Asm,drive lever RH Nut, Nyloc 5/ Asm,drive lever LH Screw, Hex Cap 5/16-18x¾ Joint,.375 ball end Bushing, Fuel Valve Bracket,opc axle Elbow w/screen Cable,choke push/pull Clamp, Fuel line Bracket,choke cable Hose, Fuel line Use Pro-Lock nut type, Part no (.5cc tube) on setscrew threads and on shifter knob threads. Use Pro-Lock retaining type, Part no (.5cc tube) on inside of bore of OPC hub and on fuel tank studs. Use dielectric grease on all electrical connectors. Exmark black touch up spray paint - Gloss black

13 ECS UPPER HANDLES and CONTROLS

14 DECALS No. Part No. Description Req'd. No. Part No. Description Req'd Decal, Console Decal, Muffler Decal, Throttle Decal, Sulky Warning Decal, LH ECS Instruction Decal, Belt Drive Decal, RH ECS Instruction Decal, Shifter Decal, 2 Min Cool Decal, Indicator Decal, Commercial Decal, Belt Routing(36 ) Decal, Commercial Decal, Belt Routing(48 ) Decal, Bolt Torque Decal, Mower deck Decal, Danger Decal, Discharge Warning Decal, MHP-swash Decal, Missing cover (36 ) Decal, Trivantage Decal, Missing cover (48 ) Decal, Sm Metro Console Decal Kit Decal, Roller Mounting

15 WIRING DIAGRAM

16 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP LAZER Z XP EXPLORER TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY ULTRA VAC GRASS CATCHER MICRO-MULCH ACCESSORY 1997,1998, 1999, 2000, 2001, 2002 PART NO EXMARK MFG. CO. INC. (402) INDUSTRIAL PARK BOX 808 FAX (402) BEATRICE, NE ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO. INC.

EXMARK PARTS PLUS PROGRAM

EFFECTIVE DATE: September 1, 1995 Program EXMARK PARTS PLUS PROGRAM If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part