Bosch Packaging Academy Training Program

Transcription

1 Training Program

2 All Seminars & Workshops at a glance The team is proud to present the new seminar & workshop catalog for As a leading supplier of process and packaging technology, Bosch Packaging Technology has many years of training expertise. We have consolidated this know-how under the umbrella of the. You can choose from a large range of seminar topics from the product divisions Pharma Liquid and Pharma Solid, as well as from interdisciplinary trainings. Bring your knowledge to the next level! We look forward to welcoming you in one of our seminars soon. Your Team 2

3 Content Introducing the...5 Terms and Conditions...6 Competence for Pharma Solid...7 Hüttlin GmbH, Schopfheim, Germany...8 Seminar Overview...8 Hands-On Training: Particle, Pellet & Tablet Coating - How to improve process efficiency...9 Hands-On Training: Granulation - From powder to tablet to the latest containment solutions...10 Hands-On Training: Scale-Up - Transferring products to production...11 Your Training Range for Pharma Liquid...12 Bosch Packaging Services, Ternitz, Austria...13 Seminar Overview...13 Sterilizer Maintenance...14 Sterilizer Process and Technology...15 Customized Training...16 OOO Robert Bosch, Moscow, Russia...17 Seminar Overview...17 GKF Capsule Filling Machine Operation & Basic Maintenance...18 Bosch Packaging Technology (Hangzhou) Co. Ltd., Hangzhou, China...19 Seminar Overview...19 Basic Operation & Maintenance of FLC Line...20 Basic Operation & Maintenance of GKF Capsule Filling Machine...21 Advanced Mechanical Training of FLC machine (FLC Only)...22 Advanced Technical Training for RRU/HQL; VRK (Optional)...23 Bosch Packaging Technology, Crailsheim, Germany...24 Seminar Overview...24 Depyrogenation Tunnel Technology...25 Troubleshooting & Problem Solving for Pharma Liquid Equipment Different Types of Pharma Liquid Filling Systems...27 Visual inspection of particles in solutions...28 Crailsheim, Germany, Overwiev VCT and WBT...29 Handling IPK / weighing system...30 Web Based Training: Zero-point adjustment with gauge (machine type specific)...31 Virtual Classroom Training: Shift register function and handling...32 Virtual Classroom Training: Amplifier replacement (MC-4)...33 Virtual Classroom Training: Amplifier replacement (LXM )...34 Virtual Classroom Training: Amplifier replacement (Intra drive)...35 Bosch Packaging Technology, Crailsheim, Deutschland...36 Seminar-Überblick...36 Depyrogenation Tunnel Technologie...37 Troubleshooting & Problem Solving for Pharma Liquid Equipment verschiedene Typen von Pharma Liquid Filling Systemen...39 Visuelle Inspection von Partikeln in Lösungen

4 Crailsheim, Germany, Überblick VCT and WBT...41 Handling IPK / Wiegesystem...42 Web Based Training: Nullpunkteinstellung mit Lehre (bezogen auf Maschinentyp), Einstellung einzelner Servoachsen / Motion Controller Fehleranalyse und -behebung...43 Virtual Classroom Training: Schieberegister Funktion...44 und Handhabung...44 Virtual Classroom Training: Tausch Verstärker (MC -4)...45 Virtual Classroom Training: Tausch Verstärker (LXM)...46 Virtual Classroom Training: Tausch Verstärker (Intra drive)...47 Calendar

5 Introducing the The Academy is a united training platform for the Bosch Packaging Technology portfolio worldwide. It has been set up to meet your global training demands on a local level. Your Benefits As an experienced manufacturer of packaging and processing equipment, we have consolidated our expertise to provide you with customized trainings for your specific requirements. The Academy brings together training sessions for the entire machinery portfolio of all product brands under one umbrella. Finding the best training solution has never been easier. Being close to customers is a central part of the Bosch Packaging Technology philosophy. Our competence centers offer worldwide support, while our country academies provide local training in local languages, so that you receive first-hand support. Different technologies and machines are spread around the world. In order to maximize your company s and employees learning experience, our seminars are located where the individual technologies are based. Seminars & Workshops As one of the world s leading specialists for filling, processing, and packaging technology, Bosch Packaging has an unique technological expertise The Bosch Packaging academy shares this knowledge and provides the tailor-made education and training as well as the qualifi-cation of technical specialists Choose between our food and pharma seminars Virtual Classroom Imparting theoretical knowledge and fundamentals Demonstration of practical work steps in video sequences or animations Online tests Access to external documents for deeper information Live sessions where the participant can communicate directly with the trainer and receive instructions as in the classroom Recorded training sessions; these can then be accessed and processed online at any time Web Based Training Learn everywhere at any time Update your knowledge on operating and maintining your Bosch equipment by going throug our comprehensive web based trainngs, including videos, additional hands-on dcouments and exercises 5

6 Terms and Conditions Seminar Topics For detailed information about the seminar contents, please visit our website ( or contact the directly. Registration Website: Seminars Information The offers a comprehensive range of training options. They are designed to support you in meeting your current and future business needs, as well as strengthening your employees professional expertise. We are committed to delivering all training to the highest quality standards. Once your registration has been processed, you will receive an confirmation. Every training program requires a minimum number of participants. If these numbers are not reached, Bosch reserves the right to postpone the class concerned. In this case, we aim to give all participants a minimum of 4 weeks notice. To get the most out of your training, please ensure that you meet the requirements and that the workshop selected fulfills your objectives. Accommodation and Transfer The price of each seminar includes lunch. Accommodation and travel expenses are not included. If required, we are happy to assist with accommodation and travel reservations. Please confirm each participant s name and travel details at least 10 days prior to the start of the seminar. Cancellation Please notify us in writing as soon as possible if you need to cancel a booking. Cancellations received at least two weeks before the start of the seminar are free of charge. Should you cancel your reservation during the two weeks prior to the training, you will be liable for 100 % of the training fee. To avoid cancellation fees, you can transfer an attendee s booking to another person free of administrative charge. Individual Training In addition to our regular seminar and workshop schedule, we offer additional training that are tailored to your individual business needs. Contact Bosch Packaging Services AG Industriestrasse 8, CH 8222 Beringen SWITZERLAND Phone: +41 (0) Mail: packaging-academy@bosch.com 6

7 Competence for Pharma Solid Enhance your knowledge and become a Master of Solids, Expert of Solids or Specialist of Operation. Our Master, Expert and Equipment Specialist courses offer a combination of theoretical and practical training. They provide you with the necessary know-how and skill set to optimize your daily work, as well as to successfully achieve your professional goals. Our seminars are based on an extensive knowledge transfer. They convey a deep understanding of different areas from pharmaceutical development through to production. Participants can select from individual modules, which are offered at our different sites throughout Europe. 7

8 Hüttlin GmbH, Schopfheim, Germany Seminar Overview Hands-On Training: Partikel, Pellet & Tablet Coating - improve process May, 07 th to 9 th 2019 (EN) Hands-On Training: Granulation - From powder to tablet to the latest containment solutions June, 04th th to 06 th 2019 (EN) November, 26 th 28 th 2019 (EN) Hands-On Training: Scale-Up - Transferring products to production September, 17 th 19 th 2019 (EN) 8

9 Hüttlin GmbH, Schopfheim, Germany Hands-On Training: Particle, Pellet & Tablet Coating - How to improve process efficiency Content Day 1 Basics of coating and the involved equipment Excipients for film coating processes Critical physico-mechanical properties of ethylcellulose films influencing the performance of coated multi particulate systems Tablet film coating technology Capsule filling with powder, pellets, tablets and combinations Process parameters of fluid bed coating Targeted cleaning for the pharma industry Hands-on training on Hüttlin/Bosch laboratory instru ments Day 2 Modern in-vitro approaches for estimating in-vivo drug release of oral MR formulations Compression of coated particles to disintegrating tablets Upscaling film coating processes Solid dispersions for enhanced bioavailability: Physicochemical considerations and rational tablet develop- ment approach Troubleshooting Factory tour Hands-on training on Hüttlin/Bosch laboratory instruments Day 3 Multiunit Particulate Systems (MUPS) Technology Troubleshooting Data mining and Smart COC Pharma Solid Presentation of results from practical sessions and open discussion Overview Most of today s modern solid dosage production is accompanied by coating. There are many reasons for coating your solid dose, such as color for marketing reasons or to increase bioavailability in case of solid dispersion. A clear understanding of the technology is necessary in order to develop and maintain an accurate and robust coating process. Learning targets We provide solutions to all types of challenges for your day-today coating business. The seminar will provide answers to questions on taste masking, preparation of solid dispersion, coating of pellets, tablets and capsules the dissolution of these dosage forms. The participant will perform hands-on coating processes on the Hüttlin equipment. Prerequisites none Target groups Professionals engaged in the development or production of solid dosage forms. Location Schopfheim, Germany Price 1450 (excl. VAT) Training times May, 07 th 09 th 2019, 3 days (EN) Language English 9

10 Hüttlin GmbH, Schopfheim, Germany Hands-On Training: Granulation - From powder to tablet to the latest containment solutions Content Day 1 Basics of Hüttlin technology and process selection The tablet, or there and back again Importance of binder molecular weight in wet granulation Granulation for hydrophilic matrix formulations Process parameters of high-shear and fluid bed granulators Compression Different applications and perfor mances with case study Practical introduction to the granulation process using a high-shear mixer and a fluid bed combined with analytical methods Day 2 Optimization in tableting Benchmark of binders for wet granulation Dry vs. wet granulation in formulation development Introduction to continuous manufacturing Overview of technologies, benefits and challenges Factory tour Hands-on workshop for different granulation processes Learning targets Following the seminar the participant will have a clear understanding of the granulation process and the critical issues. The participant will work on Hüttlin machinery and will perform a granulation process in the high-shear mixer, in the fluid bed and in its combination. The latest developments in containment and continuous manufacturing are included. Prerequisites none Target groups Professionals engaged in the development or production of solid dosage forms. Location Schopfheim, Germany Price 1450 (excl. VAT) per seminar Day 3 Troubleshooting Data mining and Smart Pharma Solid Importance of feeding in contiuous pharma processing Discussion of results from previous day Training times June, 04 th 06 th 2019, 3 days (EN) November, 26 th 28 th 2018, 3 days (EN) Language English Overview Today granulation is still the core process in the production of solid dosage forms. For this reason this Expert of Solids seminar is focused on drying and granulation. 10

11 Hüttlin GmbH, Schopfheim, Germany Hands-On Training: Scale-Up - Transferring products to production Content Day 1 Fluid bed granulation, process and scale-up Scaling high-shear granulation: Development, scale-up and site transfer aspects Upscaling the film coating of particles, challenges and solutions Projection of quality by design developmental activities to upscaling Hands-on workshop for different lab-scale trials Day 2 Upscaling film coating of tablets Hüttlin scale-up software introduction Upscaling calculations and set-up of an upscaling strategy In-line measurements of film coating processes How PAT tools and DoE help to ensure a safe scale-up process Hands-on workshop for scaling up the performed lab trials Day 3 Data mining and Smart COC Pharma Solid Upscaling considerations of capsule filling principles/ systems and wrap-up Upscaling of capsule formulation from R&D to production is easier than expected This Master of Solids seminar aims to give a valuable insight into this topic. Learning targets The content of the seminar delivers a deep understanding of the upscaling procedure of solid oral dosage forms. After the seminar participants will have a clear understanding of the most critical processing parameters and will be able to set up an upscaling strategy. This knowledge is of particular importance in the field of QbD approaches. Prerequisites none Target groups Professionals engaged in the development or production of solid dosage forms. Location Schopfheim, Germany Price 1450 (excl. VAT) Training times September, 17 th 19 th 2019, 3 days (EN) Language English Overview There is one thing all solid oral dosage forms have in common, and that is the fact, that the manufacturing process needs to be transferred to production facilities before commercialization. 11

12 Your Training Range for Pharma Liquid Leadership through knowledge For more than 60 years, Bosch Packaging Technology has been building machines and lines for sterile filling operations. We have repeatedly assumed a leading role in the design and development of new systems and functional modules, proving that Bosch is the specialist for the sterile filling of pharmaceutical liquids and powders. Take advantage of our theoretical and practical training units, which we tailor specifically to your needs. From safety topics to machine handling our experts are happy to support you with their extensive and interdisciplinary knowledge. 12

13 Bosch Packaging Services, Ternitz, Austria Seminar Overview Sterilizer Maintenance March, 19 th, 2019, 1 day (DE) March, 26 th, 2019, 1 day (EN) October 08 th, 2019, 1 day (DE) October 15 th, 2019, 1 day (EN) Sterilizer Process and Technology March, 20 rd 21 th, 2019, 2 days (DE) March, 27 th 28 th, 2019, 2 days (EN) October, 9 th 10 th, 2019, 2 days (DE) October, 16 th 17 st, 2019, 2 days(en) 13

14 Bosch Packaging Services, Ternitz, Austria Sterilizer Maintenance Content Troubleshooting and maintaining sterilizers Theoretical and hands-on training for service and maintenance Introduction to the sterilization process Information on the correct operation of your equip- ment Analysis of alarm and error messages Troubleshooting on electrical and mechanical compo- nents Explanation of documentation Information about work to be conducted (including scope, maintenance schedule etc.) Explanation of relevant recipe parameters Basic information about regulations Assistance with typical errors and remedies/faq Relevant information about SBM* support Prerequisites Technical understanding Basic knowledge of sterilizer maintenance Target groups Individuals in charge of troubleshooting, repair and maintenance of sterilizers Location Frankfurt/Main, Germany Ternitz, Austria Price 930 (excl. VAT) for Frankfurt 1480 (excl. VAT) pro seminar Training times March, 19 th, 2019, 1 day (DE) March, 26 th, 2019, 1 day (EN) October 08 th, 2019, 1 day (DE) October 15 th, 2019, 1 day (EN) Language German Overview Customer and demand-oriented concept Full access to expert knowledge Higher equipment availability thanks to professionally trained staff Topics and contents are varied to suit the participants needs Learning targets Efficient maintenance and troubleshooting * Schoeller-Bleckmann Medizintechnik 14

15 Bosch Packaging Services, Ternitz, Austria Sterilizer Process and Technology Content Technology used for sterilization, explanation of process and components Differences between various sterilization technologies Explanation of the individual assembly functions Demonstration of the technological and procedural aspects of your equipment Training times March, 20 rd 21 th, 2019, 2 days (DE) March, 27 th 28 th, 2019, 2 days (EN) October, 9 th 10 th, 2019, 2 days (DE) October, 16 th 17 st, 2019, 2 days(en) Language Deutsch, Englisch Prerequisites Technical understanding Basic knowledge of the particular product area Target groups Individuals in charge of troubleshooting, repair and maintenance of sterilizers; persons in charge of process and recipe development. Location Frankfurt/Main, Germany Ternitz, Austria Price 1305 (excl. VAT) for Frankfurt 1740 (excl. VAT) per seminar Overview Customer and demand-oriented concept Full access to expert knowledge Higher equipment availability thanks to professionally trained staff Topics and contents are varied to suit the partici- pants learning needs Learning targets Participants understand the process and functions of sterilizer components, as well as the sequence of the sterilization process. 15

16 Bosch Packaging Services, Ternitz, Austria Customized Training Advantage: Customer and demand- oriented concept Full access to expert knowledge Higher equipment availability thanks to professionally trained stuff Topics and contents are varied to suit the participants needs Content of the training: Adapted teaching contents to the tar get group consisting of: Maintenance training Process training Technology training Calibration training Themes and topics can be combined freely Final test Certificate after successful participation Training documents: Required documents set up on a 10,1 Medion Tablet PC Training times On request Target group: Persons responsible for troubleshooting, repair, maintenance, qualification and validation Training duration: 1 5 days; depending on the training content Venue: The training can be performed at customer site or at SBM Number of participants: SBM recommends a maximum group size of 10 peoples, to ensure the highest quality of training and personal care Price: Training / day* 1.980,- Participation fee incl. Training documents / participant 250,- * excluding travel and hotel expenses for the on-site training The calculation is based on max. 10 hours per day with respect to Austrian labor law, realization of the work from Monday until Friday with the exception of Austrian public holidays. * Schoeller-Bleckmann Medizintechnik 16

17 OOO Robert Bosch, Moscow, Russia Seminar Overview GKF Capsule Filling Machine Operation & Basic Maintenance on request 17

18 OOO Robert Bosch, Moscow, Russia GKF Capsule Filling Machine Operation & Basic Maintenance Content Troubleshooting and maintaining sterilizer Basic equipment principles; explanation of functional modules Equipment operation; replacement of dimension parts; maintenance Troubleshooting; Q&A; solid laboratory Training times on request Language Russian Overview To achieve the maximum efficiency of packaging equip- ment, both operators and production engineers need to be fully familiar with the equipment they are operating. As an excellent and reliable partner, Bosch is not only dedicated to providing top packaging machines. We also focus on the machine s life-cycle management. Depending on your needs, Bosch provides special operational and basic maintenance training for the GKF capsule filling machine. Learning targets Correct use of your GKF capsule filling machine Maintenance and troubleshooting How to purchase the right Bosch spare parts Prerequisites none Target groups Mechanical maintenance personnel, technicians Location Moscow, Russia Price 900 (excl. VAT) * Schoeller-Bleckmann Medizintechnik 18

19 Bosch Packaging Technology (Hangzhou) Co. Ltd., Hangzhou, China Seminar Overview Basic Operation & Maintenance of FLC Line March, 19 th 22 nd, 2019, 4 days Basic Operation & Maintenance of GKF Capsule Filling Machine May, 16 th 17 th, 2019, 2 days Advanced Mechanical Training of FLC machine (FLC Only) June, 19 th 21 th, 2019, 3 days Advanced Technical Training of RRU/HQL; VRK (Optional) October, 29 th 1 th November, 2019, 4 days 19

20 Bosch Packaging Technology (Hangzhou) Co.Ltd., China Basic Operation & Maintenance of FLC Line Content Introduction of RRU, HQL, FLC, VRK machines Basics about the line construction Safety measures, regulations How to operate machines Infeed & outfeed adjustments Installation of size parts Adjusting the filling volume Training times 19th-22th March, 2019, 4 days Language Chinese Prerequisites None Target groups Machine operators; production engineers Maintenance engineers Location Hangzhou, China Price 5000 RMB (include. 6%VAT) Overview Star Products with Star Training seminar, more than 100 participates had finished this training and given a high evaluation on this training. Learning targets Correct use of Bosch equipment Maintenance 20

21 Bosch Packaging Technology (Hangzhou) Co.Ltd., China Basic Operation & Maintenance of GKF Capsule Filling Machine Content Basic equipment principles; Explanation of functional Modules Equipment operation; Replacement of dimension parts; Maintenance Troubleshooting; Q&A; Solid laboratory Training times 16th-17th June 2019, 2 days Prerequisites none Target groups Mechanical maintenance personnel and technicians Location Hangzhou, China Price 5000 RMB (incl. 6% VAT) Language Chinese Overview Basic Operation & Maintenance training, help you to know how to understand the principles of the machine and use and Maintenance GKF machine Correctly Learning targets Correct use of your GKF capsule filling machine Maintenance and troubleshooting 21

22 Bosch Packaging Technology (Hangzhou) Co.Ltd., China Advanced Mechanical Training of FLC machine (FLC Only) Content Infeed table structure and adjustment Infeed star wheel structure and adjustment Main mechanical transmission structure and adjustment Main conveyor belt structure and adjustment Filling station structure and adjustment Filling needle structure and adjustment Stoppering structure and adjustment Reject station structure and adjustment Discharge station structure and adjustment Pneumatic structure and adjustment Maintenance plan Prerequisites Basic knowledge of the FLC machine Target groups Mechanical maintenance personnel and mechanical technicians Location Hangzhou, China Price 5000 RMB (incl. 6% VAT) Training times 19th-21th June, 2019, 3 days Language Chinese Overview Systematically mechanical training for FLC machine, help you to understand the machine structure deeply. Learning targets Correct use of Bosch equipment Maintenance Adjustments of the main mechanical stations 22

23 Bosch Packaging Technology (Hangzhou) Co.Ltd., China Advanced Technical Training for RRU/HQL; VRK (Optional) Content Introduction of the machines Main function stations explanation Explain how the machines work Transmission Introduction Key process parameters Safety measures, regulations Infeed & outfeed adjustments Machine maintenance Troubleshooting Training times 29th Oct.-1st Nov. 2019, 4 days (CN) Prerequisites Basic knowledge about the machines Target groups Machine operators; production engineers Maintenance engineers Location Hangzhou, China Price RRU/HQL Training: 4500 RMB (include. 6 % VAT,) RRU/HQL/VRK Training:6000 RMB (include. 6 % VAT) Language Chinese Overview Useful training for most popular machines of Bosch Packaging. The training refers to the MLF/MLD line as well as the ALF and FLC lines which contain RRU and HQL. Customers are invited to add on-site trainings for other machines which are not covered in this training. Learning targets Correct use of your Bosch equipment Maintenance and troubleshooting 23

24 Bosch Packaging Technology, Crailsheim, Germany Seminar Overview Depyrogenation Tunnel Technology November, 05 th 07 th, 2019, 1.5 days (EN) Troubleshooting & Problem Solving for Pharma Liquid Equipment November, 07 th 09 th, 2019, 1.5 days (EN) 6 Different Types of Pharma Liquid Filling Systems November, 05 th 07 th, 2019, 1.5 days (EN) Visual inspection of particles in solutions on request 24

25 Robert Bosch GmbH, Crailsheim, Germany Depyrogenation Tunnel Technology Content This Depyrogenation Tunnel Technology seminar focuses on how to achieve a continuous sterile depyrogenation of glass containers. Participants receive both theoretical and hands-on training. The course includes an outlook on the newly developed tunnel technology from Bosch, with a focus on a modular and flexible design, as well as significant energy savings. Training times November, 13 th 14 th, 2018, 1.5 days (EN) Language English Prerequisites None Target groups Maintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel. Location Crailsheim, Germany Price 1590 (excl. VAT) per seminar Overview This seminar is one of four technical enhancement trainings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with a focus on highly complex equipment. We highly recommend a combination of the depyrogenation course with the filling system training. Learning targets This seminar is one of three technical enhancement trainings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with a focus on highly complex equipment. We highly recommend a combination of the depyrogenation course with the filling system training. 25

26 Robert Bosch GmbH, Crailsheim, Germany Troubleshooting & Problem Solving for Pharma Liquid Equipment Content This workshop focuses on identifying problems and solving them both on a mechanical and an electrical level. Based on typical fault scenarios of aseptic filling lines, we demonstrate the best approach for a structured troubleshooting and problem solving process. Training times November, 15 th 16 th, 2018, 1.5 days (EN) Language English Overview This seminar is one of three technical enhancement trainings Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with a focus on highly complex equipment. We highly recommend a combination of the filling system course with the troubleshooting & problem solving training. Prerequisites Technical understanding; experience in pharmaceutical production or maintenance is beneficial Target groups Maintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel. Location Crailsheim, Germany Price 1990 (excl. VAT) per seminar Learning targets The seminar provides details of fault finding on an aseptic filling line, typically consisting of washer, tunnel, filling machine, filling system, isolator, and capping machine. A structured root cause analysis offers the best approach to minimize MTTR (mean time to repair) analysis. Participants can test their knowledge on actual, complex line examples. 26

27 Robert Bosch GmbH, Crailsheim, Germany 6 Different Types of Pharma Liquid Filling Systems Content Time Pressure Filling (TPF) System, rotary valve pumps, peristaltic pumps or diaphragm pumps with PreVAS single-use system, mass flow, and powder filling with auger or vacuum dosing there is a large range of filling and dosing systems. This course focuses on the optimization of filling systems with regard to both filling quality and cost reduction with minimum overfilling. Training times November, 13 th 14 th, 2018, 1.5 days (EN) Language English Prerequisites Technical understanding; experience in pharmaceutical production Target groups Maintenance technicians; technical support group members; engineering staff; operational supervisors; qualification, validation and quality personnel. Location Crailsheim, Germany Price 1990 (excl. VAT) per seminar Overview This seminar is one of four technical enhancement training seminars Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with focus on highly complex equipment. We highly recommend a combination of the filling system course with the troubleshooting & problem solving training. Learning targets This workshop compares the different filling systems and their fields of application. It explains the influence of system parameters on the filling quality and depicts cost savings options by minimizing overfills. The overall system functions and the teach-in functions for new products are demonstrated on our Bosch test systems. The seminar also includes troubleshooting and maintenance aspects related to filling systems. 27

28 Robert Bosch GmbH, Crailsheim, Germany Visual inspection of particles in solutions Content Visual inspection training (manual inspection) in accordance with Pharmacopoeia. Introduction to different methods such as Knapp Kushner. Comparison of manual and automated inspection. Theoretical and hands-on training with manual inspection hoods and test containers. Training times on request Language German Prerequisites Basic knowledge of visual inspection Target groups Qualification/validation engineers; Project managers; Supervisors in inspection technology Location Crailsheim, Germany Price 1390 (excl. VAT) per seminar Overview This seminar is one of four technical enhancement training seminars Bosch offers at the Crailsheim facility in Germany. It provides training for technical and engineering personnel, as well as quality and validation staff on an expert level with focus on highly complex equipment. We highly recommend a combination of the filling system course with the troubleshooting & problem solving training. Learning targets Familiarization with legal guidelines such as Pharmacopoeia. Analyses based on statistical methods (Knapp Kushner). Knowledge of particle types. Categorization of particles. Definition of particle test sets 28

29 Crailsheim, Germany, Overwiev VCT and WBT Web Based Training: Zero-point adjustment with gauge (machine type specific), setting of individual servo axes / motion controller troubleshooting Virtual Classroom Training: Shift register function and handling Virtual Classroom Training: Amplifier replacement (MC -4) Virtual Classroom Training: Amplifier replacement (LXM) Virtual Classroom Training: GKF 2500 training 29

30 Robert Bosch GmbH Handling IPK / weighing system Content Setting and synchronization of filling volume at HMI. Interaction HMI and balance on the machine or off the machine. Setting possibilites and troubleshooting. Training times 1 day live training on request Participants max.12 Target groups Bediener / Mechaniker Price 890,- Language English Overview setting of IPC and weighing system Learning targets Acquisition of knowledge for correct setting and handling of IPC and weighing system Prerequisites Basic technical knowledge 30

31 Robert Bosch GmbH Web Based Training: Zero-point adjustment with gauge (machine type specific), setting of individual servo axes / motion controller troubleshooting Content Setting of the zero points of the entire machine. For quick restart after machine malfunctions or after replacement of individual components, for ensuring production with short waiting times Training times max minutes Prerequisites Basic technical knowledge Target groups Maintenance staff / mechanics / electricians Price Price 1,000 annual licence and 10 participants Language English Overview Setting of the zero points of the entire machine Learning targets Ability for zero point setting 31

32 Robert Bosch GmbH Virtual Classroom Training: Shift register function and handling Content Reading of the shift register and subsequent actions on HMI Training times 1-1,5 hours 4. Quartal 2019 Participants max. 20 Prerequisites Basic technical knowledge Target groups Operators / mechanics / electricians / programmers Price Price 100 / person Language English Overview Interpretation of shift register Learning targets Understanding and use of shift register function in HMI 32

33 Robert Bosch GmbH Virtual Classroom Training: Amplifier replacement (MC-4) Content Replacement of MC-4 of servo system in switch cabinet and relevant settings Training times 1-1,5 hours 1./2./3./4. Quartal 2019 Participants max. 20 as a start Prerequisites Professional electrical training (electrician / mechatronic) Target groups Electriciancs / mechatronics Price Price 100 / person Language English Overview Replacement of MC-4 (amplifiers) Learning targets Quick and effective replacement of amplifiers without waiting times and downtime 33

34 Robert Bosch GmbH Virtual Classroom Training: Amplifier replacement (LXM ) Content Replacement of LXM of servo system in switch cabinet and relevant settings Training times 1-1,5 hours 2./3./4. Quartal 2019 Participants max. 20 as a start Prerequisites Professional electrical training (electrician / mechatronic) Target groups Electriciancs / mechatronics Price Price 100 / person Language English Overview Replacement of LXM (amplifiers) Learning targets Quick and effective replacement of amplifiers without waiting times and downtime 34

35 Robert Bosch GmbH Virtual Classroom Training: Amplifier replacement (Intra drive) Content Replacement of Bosch Rexroth Intra drive of servo system in switch cabinet and relevant settings Training times 1-1,5 hours 3./4. Quartal 2019 Participants max. 20 as a start Prerequisites Professional electrical training (electrician / mechatronic) Target groups Electriciancs / mechatronics Price Price 100 / person Language English Overview Replacement of Bosch Rexroth Intra drive (amplifiers) Learning targets Quick and effective replacement of amplifiers without waiting times and downtime 35

36 Bosch Packaging Technology, Crailsheim, Deutschland Seminar-Überblick Depyrogenation Tunnel Technology November, 05 06, 2019, 1.5 Tage (EN) Fehlerbehebung und Problemlösung für Pharma Liquid Equipment November, 07 08, 2019, 1.5 Tage (EN) 6 verschiedene Arten von Pharma Liquid Füllsystemen November, 05 06, 2019, 1.5 Tage (EN) Sichtprüfung von Partikeln in Lösungen Auf Anfrage 36

37 Robert Bosch GmbH, Crailsheim, Germany Depyrogenation Tunnel Technologie Nur in Englisch verfügbar Inhalt Dieses Seminar zur Depyrogenierungstunnel-Technologie konzentriert sich darauf, wie eine kontinuierliche sterile Depyrogenisierung von Glasbehältern erreicht werden kann. Die Teilnehmer erhalten sowohl eine theoretische als auch eine praktische Ausbildung. Der Kurs beinhaltet einen Ausblick auf die neu entwickelte Tunneltechnologie von Bosch mit modularem und flexiblem Design sowie erheblichen Energieeinsparungen. Trainingzeit: November, 05 06, 2019, 1.5 Tage (EN) Sprache Englisch Vorraussetzungen Keine Zielgruppe Wartungstechniker; Mitglieder des technical support; Ingenieure; operative Aufsichtsbehörden; Qualifikations-, Validierungs- und Qualitätspersonal. Veranstaltungsort Crailsheim, Deutschland Preis 1590 (excl. VAT) pro Seminar Übersicht: Dieser Kurs ist einer von drei Technical Enhancement Trainings am Standort Crailsheim in Deutschland. Ziel ist die Schulung des technischen Personals und des Qualitäts- / Validierungspersonals auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten. Lernziele Teilnehmer verstehen den Trockenwärmesterilisationsprozess und seine kritischen Prozessparameter (CPPs) Der Einfluss von Tunnelberechnung, Online-Monitoring der CPPs, Wartung und Qualifizierung wird erläutert Die technische Realisierung wird demonstriert Praktische Übungen an unseren Tunneln, die derzeit hergestellt und getestet werden. 37

38 Robert Bosch GmbH, Crailsheim, Germany Troubleshooting & Problem Solving for Pharma Liquid Equipment Nur in Englisch verfügbar Inhalt Dieser Workshop konzentriert sich darauf Probleme zu erkennen und sie sowohl auf mechanischer als auch auf elektrischer Ebene zu lösen. Anhand von typischen Fehlerszenarien von aseptischen Füllanlagen zeigen wir den besten Ansatz für einen strukturierten Fehlerbehebungs- und Problemlösungsprozess. Trainingszeit November, 07 08, 2019, 1.5 Tage (EN) Sprache Englisch Übersicht Dieses Seminar ist eine von drei technischen Schulungen, die Bosch am Standort Crailsheim in Deutschland anbietet. Es bietet Schulungen für technisches Personal sowie für Qualitätsund Validierungspersonal auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten. Wir empfehlen dringend eine Kombination des Abfüllsystems mit der Schulung zur Fehlerbehebung und Problemlösung. Vorraussetzungen Technisches Verständnis; Erfahrung in der pharmazeutischen Produktion oder Wartung ist von Vorteil Zielgruppe Wartungstechniker; Mitglieder des technical support; Ingenieure; operative Aufsichtsbehörden; Qualifikations-, Validierungs- und Qualitätspersonal. Veranstaltungsort Crailsheim, Deutschland Preis 1990 (excl. VAT) pro Seminar Lernziele Das Seminar enthält Details zur Fehlersuche an einer aseptischen Fülllinie, die typischerweise aus Waschmaschine, Tunnel, Füllma-schine, Abfüllsystem, Isolator und Verschließmaschine besteht. Eine strukturierte Ursachenanalyse bietet den besten Ansatz zur Minimierung der MTTR-Analyse (Mean Time to Repair). Die Teilnehmer können ihr Wissen an realen, komplexen Linienbeispielen testen. 38

39 Robert Bosch GmbH, Crailsheim, Germany 6 verschiedene Typen von Pharma Liquid Filling Systemen Nur in Englisch verfügbar Inhalt TPF-System (Time Pressure Filling System), Drehkolbenpumpen, Peristaltikpumpen oder Membranpumpen mit Pre- VAS-Einwegsystem, Massendurchfluss und Pulverbefüllung mit Schnecke oder Vakuumdosierung - es gibt eine große Auswahl an Füll- und Dosiersystemen. Dieser Kurs konzentriert sich auf die Optimierung von Abfüllsystemen sowohl hinsichtlich der Abfüllqualität als auch der Kostenreduzierung bei minimaler Überfüllung. Trainingzeit November, 05 06, 2019, 1.5 Tage (EN) Sprache Englisch Vorraussetzungen Technisches Verständnis; Erfahrung in der pharmazeutischen Produktion Zielgruppe Wartungstechniker; Mitglieder des technical support; Ingenieure; operative Aufsichtsbehörden; Qualifikations-, Validierungs- und Qualitätspersonal. Veranstaltungsort Crailsheim, Deutschland Preis 1990 (excl. VAT) pro Seminar Übersicht Dieses Seminar ist eine von vier technischen Schulungen, die Bosch am Standort Crailsheim in Deutschland anbietet. Es bietet Training für technisches Personal, sowie für Qualitätsund Validierungspersonal auf Expertenebene mit Schwerpunkt auf hochkomplexen Geräten. Wir empfehlen dringend eine Kombination des Abfüllsystems mit der Schulung zur Fehlerbehebung und Problemlösung. Lernziele Dieser Workshop vergleicht die verschiedenen Abfüllsysteme und deren Anwendungsbereiche. Es erläutert den Einfluss von Systemparametern auf die Abfüllqualität und zeigt Kosteneinspa-rungsmöglichkeiten durch Minimierung von Überfüllungen auf. Die Gesamtsystemfunktionen und Teach-In-Funktionen für neue Produkte werden an unseren Bosch-Testsystemen demonstriert. Das Seminar enthält auch Aspekte zur Fehlerbehebung und Wartung, die sich auf Abfüllsysteme beziehen. 39

40 Robert Bosch GmbH, Crailsheim, Germany Visuelle Inspection von Partikeln in Lösungen Inhalt Visuelle Inspektionsschulung (manuelle Inspektion) gemäß Pharmacopoeia. Einführung in verschiedene Methoden wie Knapp Kushner Vergleich von manueller und automatisierter Inspektion Theoretisches und praktisches Training mit manuellen Inspektionshauben und Testbehältern Trainingzeit Auf Anfrage Sprache Deutsch Vorraussetzungen Grundkenntnisse der Visual Inspection Zielgruppe Qualifizierungs- / Validierungsingenieure; Projektmanager; Vorgesetzte in der Inspektionstechnik Veranstaltungsort Crailsheim, Deutschland Preis 1390 (excl. VAT) per seminar Übersicht Lernziele Kennenlernen gesetzlicher Richtlinien wie z.b.: Pharmacopoeia Analysen basierend auf statistischen Methoden (Knapp Kushner) Kenntnis der Partikeltypen Kategorisierung von Partikeln Definition von Partikeltestsets 40

41 Crailsheim, Germany, Überblick VCT and WBT Web Based Training: Nullpunkteinstellung mit Lehre (bezogen auf Maschinentyp), Einstellung einzelner Servoachsen / Motion Controller Fehleranalyse und -behebung Virtual Classroom Training: Schieberegister Funktion und Handhabung Virtual Classroom Training: Tausch Verstärker (MC -4) Virtual Classroom Training: Tausch Verstärker (LXM) Virtual Classroom Training: Tausch Verstärker (Intra drive) 41

42 Robert Bosch GmbH Handling IPK / Wiegesystem Inhalt Einstellung und Abgleich der Füllmenge am HMI. Zusammenspiel HMI und Waage an der Maschine oder abseits der Maschine. Einstellmöglichkeiten und Fehlerbehebung Trainingzeit Präsenztraining, 1 Tag auf Anfrage Sprache Deutsch Vorraussetzungen Technisches Grundwissen Teilnehmer max.12 Zielgruppe Bediener / Mechaniker Preis 890,- Übersicht Handling IPC / Wiegesystem Lernziele Erlangung von Wissen zur richtigen Einstellung und Handling von IPK und Wiegesystem 42

43 Robert Bosch GmbH Web Based Training: Nullpunkteinstellung mit Lehre (bezogen auf Maschinentyp), Einstellung einzelner Servoachsen / Motion Controller Fehleranalyse und -behebung Inhalt Einstellung der Nullpunkte der kompletten Maschine. Zur schnellen Wiederinbetriebnahme nach Maschinenstörungen oder nach Austausch einzelner Komponenten, Sicherstellung der Produktion durch geringe Wartezeiten Trainingzeit max Minuten Vorraussetzungen Technisches Grundwissen Zielgruppe Wartungspersonal / Mechaniker / Elektriker Preis Preis pro Jahreslizenz und 10 Teilnehmer Sprache Deutsch Übersicht Einstellung der Nullpunkte der kompletten Maschine Lernziele Befähigung zur Nullpunkteinstellung 43

44 Robert Bosch GmbH Virtual Classroom Training: Schieberegister Funktion und Handhabung Inhalt Lesen des Schieberegisters und der daraus abzuleitenden Aktionen aus dem HMI Trainingzeit 1-1,5 Stunden 4. Quartal 2019 Teilnehmer am Anfang max. 20 Vorraussetzungen Technisches Grundwissen Zielgruppe Bediener / Mechaniker / Elektriker / Programmierer Preis Preis 100 pro Person Sprache Deutsch Übersicht Lesen des Schieberegisters Lernziele Verstehen und Anwenden der Schieberegisterfunktion im HMI 44

45 Robert Bosch GmbH Virtual Classroom Training: Tausch Verstärker (MC -4) Inhalt Tausch der MC-4 des Servosystems im Schaltschrank und dazugehörige Einstellungen Trainingzeit 1-1,5 Stunden 1./2./3./4. Quartal 2019 Teilnehmer am Anfang max. 20 Vorraussetzungen Elektrische Ausbildung (Elektriker / Mechatroniker) Zielgruppe Elektriker / Mechatroniker Preis Preis 100 pro Person Sprache Deutsch Übersicht Tausch der MC-4 (Verstärker) Lernziele Schneller und effektiver Tausch der Verstärker ohne Wartezeiten und Produktionsausfall 45

46 Robert Bosch GmbH Virtual Classroom Training: Tausch Verstärker (LXM) Inhalt Tausch der LXM des Servosystems im Schaltschrank und dazugehörige Einstellungen Trainingzeit 1-1,5 Stunden 2./3./4. Quartal 2019 Teilnehmer am Anfang max. 20 Vorraussetzungen Elektrische Ausbildung (Elektriker / Mechatroniker) Zielgruppe Elektriker / Mechatroniker Preis Preis 100 pro Person Sprache Deutsch Übersicht Tausch der LXM (Verstärker) Lernziele Schneller und effektiver Tausch der Verstärker ohne Wartezeiten und Produktionsausfall 46

47 Robert Bosch GmbH Virtual Classroom Training: Tausch Verstärker (Intra drive) Inhalt Tausch der Bosch Rexroth Intra drive des Servosystems im Schaltschrank und dazugehörige Einstellungen Trainingzeit 1-1,5 Stunden 3./4. Quartal 2019 Teilnehmer am Anfang max. 20 Vorraussetzungen Elektrische Ausbildung (Elektriker / Mechatroniker) Zielgruppe Elektriker / Mechatroniker Preis Preis 100 pro Person Sprache Deutsch Übersicht Tausch der Bosch Rexroth Intra drive (Verstärker) Lernziele Schneller und effektiver Tausch der Verstärker ohne Wartezeiten und Produktionsausfall 47

48 Pharma Solid Pharma Liquid Calendar 2018 Basic Operation & Maintenance of GKF Capsule Filling Machine Advanced Mechanical Training of FLC Lines (FLC only) Sterilizer Maintainance Sterilizer Process & Technology 1. Basic Operation & Maintainance of FLC Lines 2. Sterilizer Maintainance 3. Sterilizer Process and Technology English German Chinese Russian Sterilizer Maintainance Sterilizer Process & Technology Sterilizer Maintainance Sterilizer Process & Technology Advanced Technical Training of RRU/HQL; VRK (optional) RRU/HQL;VRK TET TET Tunnel Fill TET Troubleshooting 48