RoboCopper Supplier collaboration and innovation. An example from Boliden Harjavalta. Timo Rautalahti General Manager Boliden Harjavalta
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1 RoboCopper Supplier collaboration and innovation. An example from Boliden Harjavalta Timo Rautalahti General Manager Boliden Harjavalta
2 What was RoboCopper? An open competition for experts in the fields of automation, robotics and software development Joint development projects to be started based on the innovations created during the competition Initiated by Boliden Harjavalta The competition was carried out according to the MatchINDUSTRY LAB concept *) *) by Prizztech Ltd - a not-profit business development company owned by municipalities in Satakunta region, mainly city of Pori).
3 What were the objectives of RoboCopper? Boliden s oppportunity: Present our challenges to the external community Learn and gain new perspectives Offer potential suppliers a chance to demonstrate their know-how and form networks Improve our competitiveness Objective for RoboCopper: Safer working environment Utilization of the latest technology Solutions to demanding conditions Heat and splatters of molten metal Vibration and dust Constricted spaces Corrosion
4 Target Areas 1 Robotics solution for opening and closing of the tap holes of the flash smelting furnace 2 Automated solution for punching the converter tuyeres (chimneys) 3 Open automatization challenge
5 Proposals received 23 proposals from 13 different companies Proposals made by consortia of several companies Companies new to Boliden had an opportunity to present skills and expertise
6 Assesment criterias 1) Novelty value and feasibility Novelty value Feasibility Functionality Lifecycle cost 2) Effectiveness Safety Environment Efficiency Quality Operative costs
7 Open automation challenge Measurement Imaging ja computer vision Improved induction training Measurement and control Process optimization Check-up of furnace Control of surface quality Control of furnace structures Control of melt level Process control 11 proposals Wide variety of proposals Interesting and high quality proposals No short term demand for any of the presented solutions No proposal rewarded Furnace control
8 Automated punching converter tuyeres Three comparably strong proposals out of six These three parties will be called for bidding for more detailed design for automating the punching operation According proposals best solution will be selected for realization of automation of all converters
9 Robotics solution Robotics solution for opening and closing tapping holes of flash furnace New ways of controlling the melt tapping as well the modification of tap hole were proposed Most interesting solution was controlling the temperature in the tap hole structure This control makes the opening and closing of tap hole remarkably easier Solution principle can be tested in an easy and cost efficient way
10 RoboCopper Challenge Winner Tap hole of the flash furnace Manually done opening and closing of the tap hole is a hard work phase which contains lot of safety risks
11 How the Robocopper continues Hefmec proposed co-operation and small scale testing Bidding for converter automatization was initiated Other participants got a written feed back of their proposals.
12 Key take-aways Great opportunity for Boliden to effectively present challenges & opportunities contact all size of companies and entrepreneurs - also those outside radar screen be involved in innovative processes outsidethe-box Great opportunity for the participants to present themselves connect with other players be out-side-the-box
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