Thank you! Bill Krier Editor WOOD magazine

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www.woodonline.com Thank you! Thank you for ordering a ownloadable WOO PLAN. We hope you enjoy being a part of this new online experience and that you have fun building your woodworking project.

1 Thank you! Thank you for ordering a ownloadable WOO PLAN. We hope you enjoy being a part of this new online experience and that you have fun building your woodworking project. Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form. ill Krier ditor WOO magazine Adobe Acrobat Troubleshooting uide If you can read this page, your Acrobat program is working correctly! ut you may still have problems or specific issues such as printing and saving your ownloadable WOO PLAN. My printer won't print the text correctly Almost all printing problems are due to not enough free system resources memory. The files are very memory intensive since they include graphics, text, and photos. lose all other programs/applications and print directly out of the Acrobat Reader program, not your Web-browser. Patterns are not printing full size Make sure your printer is set to print at 100% and that print to fit is not checked. These settings are selected in the printer setup or printer options. I can't save my file now that it's downloaded You must save the plan when you download the file. ownload the file again, except this time try right-clicking on the red download button. A menu window will open. Select "Save target as" or "Save link as" to save the file to your hard drive. Once saved, you can open it with Adobe Acrobat Reader. For more details on using Adobe Acrobat Reader please visit our online help section at:

OWNLOAAL ONLIN WOOWORKIN PLANS http://www.

com Rip-and-flip Tablesaw Outfeed Table Our handy

stored, but provides you with more than 3' of stock

stationary tablesaw, regardless of the style or

We built ours to fit a Ridgid TS2424 tablesaw with

2 OWNLOAAL ONLIN WOOWORKIN PLANS Rip-and-flip Tablesaw Outfeed Table Our handy folding fixture adds only inches to your saw when stored, but provides you with more than 3' of stock support beyond the blade for safer and more convenient cutting. P (Note: This fixture attaches to any stationary tablesaw, regardless of the style or material of your saw s extension wings. We built ours to fit a Ridgid TS2424 tablesaw with webbed, cast-iron extension wings. ut we ll also show you how to mount the outfeed table to solid castiron, stamped-steel, and shop-built wooden tables.) Page 1 of 5

3 fi" round-over bit centered on edge (Rout top and bottom edges.) Spring-type broom holder H " chamfers 6" L MOUNT TAIL x 3" F.H. machine screws Width to clear motor 1fi" continuous hinge 36" long #8 x " wood screw Space mounting bars far enough apart to clear motor when blade is tilted. Notch as required for splitter/guard. Miter-slot extensions Finished Size Part T W L A**mounting plate " 1fi" * S 2 mounting bar 1fi" 1fi" * A 2 * spacer block * 1fi" * SS 2 **filler block * 1fi" * SS 4 * fixed table " 36" * 1 F extension table " 36" 24" 1 mounting block * 1fi" * SS 2 H leg mount block 1fi" 3" diameter SS 1 I leg 1" diameter * AT 1 ill of Materials Matl. Qty. " hole, Splitter/guard Materials Key: A " angle iron; S steel bar stock; SS solid stock; choice of plywood or medium-density fiberboard (MF); AT aluminum tubing. Supplies: Plastic laminate; contact cement; 1fi" steel bar**; cloth-backed double-faced tape; 1fi 36" continuous hinge; adjustable floor glide; spring-type broom clips (2); Œ 3" dowel; -20 3" flathead machine screws, flat washers, and nuts; #8 2" flathead wood screws; #8 " flathead wood screws; #8 fi" panhead sheet-metal screws. *Size to fit your saw, see text. **For webbed extension wings only. x 3" F.H. machine screws A (Fit between extensions wing webs.) 24" F 36" " chamfer " hole, 1" hole, centered H #8 x 2 " F.H. wood screw 18" R=3" " hole, " holes Plastic laminate glued to top and bottom of extension and fixed table. Spring-type broom clip " flat washers " nuts A I #8 x fi" panhead sheet-metal screws XPLO VIW " hole Œ"-dia. dowel 3" long 2fi" rill hole into bottom of dowel to accommodate floor glide. Adjustable floor glide W MOUNTIN TAIL xtension wing Page 2 of 5

4 First, size the table to fit your saw If your tablesaw fence clamps to the rear rail, as shown in the Fence learances drawing, below right, you ll need to leave a gap between the outfeed and saw tables for the fence to travel in. To calculate the width of that gap, measure from the back of your saw table to the rearmost part of the fence, and add ". You ll also need to size the fixed table, which should be just wide enough for the extension table to clear the motor when folded down. On belt-driven saws, crank the blade all the way down to find the maximum reach of the motor, then measure the horizontal distance between the back of the saw table and the back of the motor. If you have to leave a gap for the fence, subtract the width of the gap to find the fixed table s length. Finally, measure from the front of your saw s cabinet to the back edge of its table. Add the motor clearance measurement you just took, then subtract 1" to find the length of the mounting bars. Let s get to work, and install the mounting bars 1 Size the mounting plates (A), if needed, to straddle three cells (as shown in the Web Mounting detail drawing on Page 2), and cut them to length. 2 ut the mounting bars () to length. To locate the mounting bars, crank the saw blade to full height and adjust F Tablesaw extension wing Rear fence rail " chamfer " the bevel to 45. Using a level, mark a minimum clearance line on the back edge of the saw table, plumb above the farthest reach of the motor. 3 Using the Web Mounting detail and the Fence learances drawing as guides, cut two spacer blocks () and filler blocks (), if needed, to size. For a rear-locking fence, the spacer blocks must be thick enough to allow " FN LARANS (SHOWN WITH SOLI/STAMP STL MOUNTIN) " -20 x 3" F.H. machine screw Fence " hole, " flat washer and nut Fixed table must be wide enough to clear motor when folded down. F Allow enough space for fence operations. A H Mounting block () must be thick enough to bring surface of extension flush or slightly below surface of tablesaw. Spacer block () must be thick enough to keep mounting bar () clear of fence operations. 36 " Motor I STION VIW (SHOWN WITH W MOUNTIN) Page 3 of 5

5 Transfer miter gauge slot locations from bar to fixed table. clearance between the mounting bar and the fence mechanism. (See the Fence learances drawing.) 4 Temporarily attach the spacer blocks to the filler blocks, steel bars, and mounting bars with cloth-backed double-faced tape. rill and countersink mounting holes through the taped stack. For non-webbed tables, clamp the spacer blocks and mounting bars in place on the saw, and drill up from the bottom, then countersink the top. Remove the tape, and bolt the assemblies in place. Make and mount the fixed and extension tabletops 1 From " medium-density fiberboard (MF) or plywood, cut the fixed table () and extension table (F) to the sizes listed in the ill of Materials. Shape the radius on two corners of part F. 2 ut top and bottom pieces of plastic laminate 1" longer and wider than each table segment. (We used a lessexpensive type of laminate, called balance sheet, for the bottoms.) 3 Adhere the laminate to both sides of parts and F with contact cement, then trim the laminate using a flushtrim bit in your router. Machine the edges, as shown in the Leg Mount detail drawing, on page 2 and the Fence learances drawing, on page 3, and paint, if desired. 4 Lay the fixed table on the mounting bars and place a straightedge on your saw top overhanging the fixed table. Measure between the table top and the straightedge and subtract ". ut the mounting blocks () to this thick- Page 4 of 5

6 ness. Finally, cut the mounting blocks 1" shorter than the length of part. 5 lamp the fixed table and mounting blocks in position on the mounting bars. rill and countersink screw holes, and bolt the assembly together. 6 Locate the miter-slot extensions and splitter/guard slot, as shown at right. Remove the fixed table and dado the miter slots a little wider and deeper than your saw s slots so the bar clears easily. In each slot, drill a " dustescape hole, centered in the slot and 1fi" from the back edge of the fixed table. ut the splitter/guard slot, remembering to shape one side so the splitter will have room to move during bevelcutting operations. heck the fit at 90 and 45, and cut more clearance if needed. 7 utt parts and F together face down on your workbench. Install the continuous hinge. 8 ut the leg mount block (H) to size and drill a 1" hole in the center. Attach the leg mount to the extension table and chamfer the edges, as shown in the Leg Mount detail. Mount broom clips 2fi" from the back and 6" from each side to store the leg when not in use. olt the outfeed table assembly to the mounting bars. Finally, give it a leg to stand on 1 With the extension table at full height, measure from the bottom of the extension to the floor. Subtract 1" for the adjustable floor glide, and cut a piece of 1" aluminum tubing (I) to that length. 2 ut a 3" length of Œ" dowel (you may need to sand down a 1" dowel) to fit inside the aluminum tubing, and drill a hole to accept the floor glide insert in the center of one end. Slip the dowel in one end of part H and drill a " hole where shown. Secure the dowel with a #8 panhead sheetmetal screw, then press the insert and floor glide in place. 3 Now slip the leg into its mount on the extension table and double-check its length. Trim to fit or adjust the glide as necessary. Produced by Marlen Kemmet Written by ave ampbell Project esign: James R. owning Illustrations: Kim owning; Lorna Johnson raphic esign: Jamie owning Photography: aldwin Photography opyright Meredith orporation 1999 Mark splitter/guard location from sawblade. The purchase of these plans does not transfer any copyright or other ownership interest in the plans, the design, or the finished project to the buyer. uyer may neither reproduce the plans for sale nor offer for sale any copies of the finished project. Page 5 of 5

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seminar Visit Today! http://www.woodmall.com http://www.woodmall.com Woodworking has never been more satisfying! With WOO Magazine at your side, you can take your skills to the next level.

7 Thanks for your order! Now that you've got a detailed plan to build that perfect project, visit the WOO MALL for the internet's largest source for woodworking tools and accessories. The WOO MALL offers: Over two dozen woodworking-related stores More than 50,000 tools & accessories 24-Hour shopping Special sales & closeouts Nearly 40 tool comparison charts FR monthly woodworking seminar Visit Today! Woodworking has never been more satisfying! With WOO Magazine at your side, you can take your skills to the next level. Just look at all the help you get in a year... urrent issue not shown Over 56 shop-tested projects Full-size pull-out patterns lear step-by-step instructions Skill-building tips, tricks, and shortcuts Tool reviews you can trust Handy shop jigs and fixtures Full-color photos And more! 2 years (18 issues) just $44 SAV $63.10 off single-copy rate! 1 year (9 issues) just $28 SAV $25.55 off single-copy rate! Payment nclosed ill Me Fill out information below and mail to: WOO Magazine P.O. OX 37439, oone, IA or Subscribe Online at My Name (please print) Address Apt. # ity State Zip anadian Orders: Fill in the form above. Your rate will be 1 year (9 issues) for $41 SAV $30.55, or 2 years (18 issues) for $67 SAV $ Prices include postage; 7% ST or 15% HST is added. # RT U.S. and anadian subscribers: You also may order by credit card. all toll free weekdays from 7 a.m. to 10 p.m. entral Time; Saturdays, 8 a.m. to 3 p.m.; Sundays, 9 a.m. to 3 p.m. Other International Orders: 2 years for $89 U.S. or 1 year for $49 U.S.; prices include postage. To order by credit card call 515/ during the same hours as listed above (toll charged). Or complete this form; mail with US funds to: WOO Magazine, P.O. ox 37439, oone, IA USA. Your Money-ack uarantee: You must be satisfied with your subscription or you can get a refund for all unmailed issues. WOO Magazine is published 9 times a year. Savings are based on $5.95 U.S., $7.95 anadian single-copy rate. The first issue mails in 8-12 weeks. Subscription prices subject to change. 4HMF

Thank you! Bill Krier Editor WOOD magazine

Thank you! Bill Krier Editor WOOD magazine www.woodonline.com Thank you! Thank you for ordering a ownloadable WOO PLN. We hope you enjoy being a part of this new online experience and that you have fun building your woodworking project. Please