NO. PART NO. (NEW) PART N0. (OLD) DESCRIPTION Q'TY PRICE NOTE
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1 CYLINDER HEAD ASSY CYLINDER HEAD ASSY 1 P004D A-004D-0000 Cylinder Head Assembly 1 See attachment One (1) P004E A-004E-0000 Cylinder Head Assembly 1 See attachment Two (2) P004G A-004I-0000 Cylinder Head Assembly 1 See attachment Three (3) 1
2 CYLINDER HEAD CYLINDER HEAD P A Cylinder Head Assy 1 500UTV-1 1 P A C-0000 Cylinder Head Assy 2 500UTV-4/HS204-2 P A G-0000 Cylinder Head Assy 3 500UTV-3/-5 2 PJ O-Ring P Cover,Intake Valve 2 4 BGB70-M Hexagon Socket Head Cap Screws M BGB901-M8 45-B Stud M8 45(Sus) 2 6 P Press Plate,Cam Shaft 1 7 P Bolts Limiting Plate 1 8 BGB5783-M Hexagon Head Bolts M PJ O-Ring P Cover,Cylinder Head,Left 1 11 BGB5787-M Hexagon Flange Bolts M BGB70-M Hexagon Socket Head Cap Screws M P Water Temperature Sensor 1 500UTV-3/-5 13 P Water Temperature Alarm Switch 1 500UTV-1/-4/HS P Cylinder bolts M PJ Copper Washer P Spark Plug NGK DR8EA 1 17 P Cylinder bolts M BGB5787-M Hexagon Flange Bolts M PJ Aluminum Washer
3 INTAKE ASSEMBLY (EFI MODEL) INTAKE ASSEMBLY (EFI MODEL) 1 P004C001241A C-0000 Intake-Tube Assy 1 2 PJ Washer BGB70-M Hexagon socket head cap screws M PJ Hose Clamp Assy 50~ P007C C-0000 Intake-Tube Joint 1 6 P004E E-0000 Throttle Body Assy(D46-5) 1 7 P Temperature/Pressure Sensor 1 8 P Press Plate,Temp 1 9 BGB818-M Cross recessed Pan head screws M BGB70-M Hexagon Socket Head Cap Screws M P004C C-0000 Permanent Seat Ⅱ,Fuel Injector 1 12 P004C C-0000 Fuel Injector( ) 1 13 P Water Temperature Sensor 1 14 PJ O-Ring
4 INTAKE ASSEMBLY (CARBURATED MODEL) INTAKE ASSEMBLY (CARBURETED MODEL) 1 P A Intake-Tube Assy (with Negative pressure nozzle) 1 500UTV-1 2 PJ O-Ring PJ Washer BGB70-M Hexagon Socket Head Cap Screws M PJ Hose Clamp Assy 32~ P004D D-0000 Carburetor(PD36J-C) 1 500UTV-1 4
5 VALVES VALVES 1 P Intake Valve 1 2 P Exhaust Valve 1 3 P Valve Spring Seat 2 4 P Spring,Valve,Outer 2 5 P Spring,Valve Inner 2 6 P Valve Stem Seal 2 7 P Retainer,Valve Spring 2 8 P Valve Lock Keeper 4 9 P A Valve Rocker 2 10 P Valve Rockershaft 2 11 PJ O-Ring
6 CYLINDER CYLINDER 1 P A Gasket,Cylinder Head 1 2 PJ Pin,Dowel BGB5787-M Hexagon Flange Bolts M PJ Aluminum Washer P Gasket,Tensioner 1 6 P Gasket,Cylinder Base 1 7 PJ Pin,Dowel P A Cylinder Body Assy 1 9 BGB70-M Hexagon Socket Head Cap Screws M P Tensioner Assy P Pipe Clamp Ⅱ 1 12 PJ O-Ring
7 CAMSHAFT CHAIN CAMSHAFT CHAIN 1 P Camshaft Assembly 1 2 P B Timing Chain Tensioner Guide 1 3 BGB M Hexagon Head Bolt And Plain Washer Assemblies M P Timing Chain M P B Timing Chain Guide 1 6 BGB Z Bearing 6004Z 1 7
8 CRANKSHAFT PISTON CRANKSHAFT PISTON 1 P Crankshaft Assy 1 2 P Driving Gear,Balance Shaft 1 3 P Locating Plate,Balance Gear,Outer 1 4 P Buffer Spring,Balance Gear 8 5 P Spacer Pin,Balance Gear 4 6 BGB Circlip For Shaft PJ Washer BGB5783-M Hexagon Head Bolts M PJ O-Ring BGB Bearing P Piston 1 12 P A Piston Ring Set 1 13 P Piston Pin 1 14 P Circlip,Piston Pin 2 15 P Bushing,Sealing Ring 1 16 P Sealing Ring 2 17 P A Balance Shaft Assy 1 18 P A Balance Driven Gear Assy 1 19 BGB1096-B Key B PJ Hexagon Nut M PJ Tab Washer A 1 22 BGB Bearing BGB Bearing PJ Oil Seal P Key 1 8
9 CRANKCASE(500UTV-1/-3/-4/HS204) CRANKCASE (500UTV-1/-3/-4/HS204) 1 P A Right Crankcase Assy 1 2 PJ Pin,Dowel BGB5787-M Hexagon Flange Bolts M P A Left Crankcase Assy 1 5 BGB5787-M Hexagon Flange Bolts M BGB5787-M Hexagon flange bolts M BGB70-M Hexagon Socket Head Cap Screws M PJ Aluminum Washer PJ Hexagon Flange Screw Plug M P Oil Dipstck 1 11 PJ O-Ring P Press Plate,Main Shaft Bearing 1 13 BGB5787-M Hexagon Flange Bolts M P Wet Clutch Case Cover 1 15 P Gasket,Wet Clutch Cover 1 16 BGB Bearing PJ Oil Seal BGB Circlip For Hole P Bracket,Cvt Vent-Pipe 1 20 BGB M Hexagon Head Bolt And Plain Washer Assemblies M PJ Pin,Dowel P Shield Bracket,Clutch 1 23 BGB5789-M Hexagon Flange Bolts M BGB5789-M Hexagon Flange Bolts M BGB Z Bearing 62012Z 1 26 PJ Oil Seal P Press Plate,Bracket Oil Seal 1 28 BGB5787-M Hexagon Flange Bolts M CRANKCASE (500UTV-5) 29 BGB5787-M Hexagon Flange Bolts M UTV-3 P A0000 P A0000 Gear Switch 1 500UTV-1/-4/HS PJ Copper Washer P Sensor,Gear Shift Indicator 1 500UTV-3 P Sensor,Gear Shift Indicator 1 500UTV-1/-4/HS PJ O-Ring CRANKCASE (500UTV-5) 1 P A Right Crankcase Assy 1 2 PJ Pin,Dowel BGB5787-M Hexagon Flange Bolts M P A Left Crankcase Assy 1 5 BGB5787-M Hexagon Flange Bolts M
10 6 BGB5787-M Hexagon flange bolts M BGB70-M Hexagon Socket Head Cap Screws M PJ Aluminum Washer PJ Hexagon Flange Screw Plug M P Oil Dipstck 1 11 PJ O-Ring P Press Plate,Main Shaft Bearing 1 13 BGB5787-M Hexagon Flange Bolts M P Wet Clutch Case Cover 1 15 P Gasket,Wet Clutch Cover 1 16 BGB Bearing PJ Oil Seal BGB Circlip For Hole P S-0000 Bracket,Cvt Vent-Pipe 1 20 BGB M Hexagon Head Bolt And Plain Washer Assemblies M PJ Pin,Dowel P Shield Bracket,Clutch 1 23 BGB5789-M Hexagon Flange Bolts M BGB5789-M Hexagon Flange Bolts M BGB Z Bearing 62012Z 1 26 PJ Oil Seal P Press Plate,Bracket Oil Seal 1 28 BGB5787-M Hexagon Flange Bolts M BGB5787-M Hexagon Flange Bolts M PJ Copper Washer P Sensor,Gear Shift Indicator 1 32 PJ O-Ring P X-0000 Guiding Tube,Oil Level 1 500UTV-5 P S-0000 Guiding Tube,Oil Level 1 500UTV-5 10
11 CRANKCASE COVER 1 CRANKCASE COVER 1 1 P Stator Case Cover 1 2 P Gasket, Stator Case Cover 1 3 P Damper 1 4 P Drain Plug,Clutch Cover 1 5 PJ Pin,Dowel BGB5787-M Hexagon Flange Bolts M BGB Spring Washer BGB5787-M Hexagon Flange Bolts M P Stator Wire Guard Plate 1 10 BGB5787-M Hexagon Flange Bolts M BGB276-60/ Bearing 60/ PJ Oil Seal P Press Plate,Oil Seal 1 14 BGB819.1-M Cross Recessed Countersunk Head Screw M P Small Peep Hole Cover 1 16 PJ O-Ring P A Cover,Clutch,Inner 1 18 P Seal,Clutch Inner Cover Ⅰ 1 19 P Seal,Clutch Inner Cover Ⅱ 1 20 BGB5789-M Hexagon Flange Bolts M P A Cover,Clutch,Outer 1 22 P Seal,Clutch Cover 1 23 BGB5787-M Hexagon Flange Bolts M BGB5789-M Hexagon Flange Bolts M BGB5789-M Hexagon Flange Bolts M
12 TRANSMISSION TRANSMISSION P Transmission Main Shaft 1 500UTV-1/-3/-4/ 1 P Transmission Main Shaft 1 500UTV-5/HS BGB Bearing P Secondary Cvt Bushing 1 4 PJ O-Ring PJ Oil Seal BGB Bearing BGB Bearing P Tooth Shaped Chains For R Gear 1 P Transmision Countershaft Assy 1 500UTV-1/-3/-4/ 9 P Transmision Countershaft Assy 1 500UTV-5/HS BGB DLA Bearing 6203Dla BGB Bearing P X Driveshaft Assy 1 12
13 MIDDLE DRIVE GEAR (500UTV-1/-3/-4/HS204) MIDDLE DRIVE GEAR (500UTV-1/-3/-4/HS204) 1 P X Shaft Bearing Block 1 2 BGB Bearing P Press Plate,X Shaft Bearing Block 2 4 BGB819.2-M Cross Recessed Countersunk Head Screw M BGB5787-M Hexagon Flange Bolts M PJ Spacer PJ Hexagon Flange Nut M P Driving Bevel Gear 1 9 P Driven Bevel Gear 1 10 BGB276-63/ Bearing 63/ P External Thread Nut M BGB Bearing PJ Oil Seal PJ U-Joint Assy 1 15 P004D D-0000 Yoke A( 22) 1 16 P Yoke B( 22) 1 17 PJ O-Ring BGB M Hexagon Head Bolt And Plain Washer Assemblies M P Y Shaft Bearing Block 1 20 P Spacer 0.1,Bevel Gear 2 21 P Y Driveshaft 1 22 BGB Bearing P004D002243A D-0000 Coupling,Rear Drive 1 24 PJ Washer BGB M Self-Locking Nut M P External Thread Nut M PJ Oil Seal PJ Washer BGB M Self-Locking Nut M P004D002241A A-004D-0000 Universal Joint Assy( 22) 1 31 BGB Snap Ring
14 MIDDLE DRIVE GEAR (500UTV-5) MIDDLE DRIVE GEAR (500UTV-5) 1 P X Shaft Bearing Block 1 2 BGB Bearing P Press Plate,X Shaft Bearing Block 2 4 BGB819.2-M Cross Recessed Countersunk Head Screw M BGB5787-M Hexagon Flange Bolts M PJ Spacer PJ Hexagon Flange Nut M P Driving Bevel Gear 1 9 P Driven Bevel Gear 1 10 BGB276-63/ Bearing 63/ P External Thread Nut M BGB Bearing PJ Oil Seal PJ U-Joint Assy 1 15 P004D D-0000 Yoke A( 22) 1 16 P Yoke B( 22) 1 17 PJ O-Ring BGB M Hexagon Head Bolt And Plain Washer Assemblies M P Y Shaft Bearing Block 1 20 P Spacer 0.1,Bevel Gear 2 21 P Y Driveshaft 1 22 BGB Bearing PJ Washer BGB M Self-Locking Nut M P External Thread Nut M PJ Oil Seal PJ Washer BGB M Self-Locking Nut M BGB Snap Ring P004D002241B D-0000 U-Joint( 20) 1 31 P004D D-0000 York B( 20) 1 32 P004F F-0000 York A( 20) 1 33 BGB Snap Ring( 20) 4 14
15 CLUTCH CLUTCH 1 P A Hub Assy,Clutch 1 2 P A Assy,Wet Clutch 1 3 P A Clutch One Way Bearing Assy 1 4 PJ Hexagon Flange Nut M P A Primary Disc Assy 1 6 BGB Circlip For Shaft PJ Washer PJ Hexagon Flange Nut M P Cvt Belt 1 10 P Secondary Sheave Assy 1 15
16 SHIFT CAM FORK SHIFT CAM FORK 1 P004D D-0000 Drum,Shift 1 2 P Shifting Fork Ⅰ 1 3 P Shifting Fork Ⅱ 1 4 P Shift Rail 1 5 P Spring, R Gear 1 6 P Spring,Hl Gear 1 7 P Spring Seat,Shift Rail 1 8 BGB Circlip For Shaft P Hollow Bolts M PJ Copper Washer P A Shift Mechanism Assy 1 12 P A Fan Gear Shift Assy 1 P A Fan Gear Shift Assy 1 13 PJ Oil Seal P Shiftshaft Cover 1 500UTV-1/-3/-4/HS P Gasket,Shiftshaft Cover 1 500UTV-5 16 BGB5787-M Hexagon Flange Bolts M BGB5787-M Hexagon Flange Bolts M PJ Pin,Dowel P Spring BGB Steel Ball
17 OIL PUMP OIL PUMP 1 P Oil Pump Assy 1 2 P Gasket,Oil Pump 1 3 BGB5787-M Hexagon Flange Bolts M P Oil Filter Strainer 1 5 P Filter Spring 1 6 PJ O-Ring P Blind Nut,Oil Drainage 1 8 P A Oil Tube Welding Assy D 1 9 P Oil Filter 1 10 P Filter Adapter 1 11 P Oil Pump Driven Sprocket 1 12 BGB Circlip For Shaft P Chain,Oil Pump 1 14 P A Oil Tube Welding Assy A 1 15 PJ Aluminum Washer P Bolts For Oil Tube M P A Oil Tube Welding Assy B 1 18 P Bolts For Oil Tube M PJ Aluminum Washer P Bolts For Oil Tube M BGB5787-M Hexagon Flange Bolts M P A Oil Tube Welding Assy C 1 23 P Bolts For Oil Tube M PJ Aluminum Washer BGB5787-M Hexagon Flange Bolts M P A Pressure Regulating Valve Assy,Engine Oil 1 27 PJ O-Ring P Press Plate,Pressure Regulating Valve 1 29 P Oil Pipe Joint 1 30 P D-0000 Rubber Oil Pipe UTV-1/-3/-4/HS204-2 P003G G-0000 Rubber Oil Pipe UTV-5 31 PJ Hose Clamp Assy 12~
18 FAN FAN 1 BGB5789-M Hexagon Flange Bolts M P D-0000 Baseplate 1 3 PJ Washer PJ D-0000 O-Ring P D-0000 Fan Strongback 1 6 P D-0000 Starting Driven Pulley 1 7 P D-0000 Impeller 1 8 P D-0000 Fan Cowl 1 18
19 STARTER STARTER 1 P Starter Idler Gear 1 2 P Idler Gear Shaft 1 3 P Needle Bearing Kbk P A Starter Disk Gear Assy 1 5 PJ Washer BGB5787-M Hexagon Flange Bolts M P Starter Motor Assy 1 500UTV-1/-3/-4/HS204-2 P004D D-0000 Starter Motor Assy 1 500UTV-5 19
20 GENERATOR GENERATOR P Generator Stator Assy 1 500UTV-1/-4/HS P007G G-0000 Generator Stator Assy 1 500UTV-3/-5 P007G Generator Stator Assy 1 600W P Generator Rotor Assy 1 500UTV-1 2 P C-0000 Generator Rotor Assy 1 500UTV-1/-3/-4/-5/HS204-2 P Generator Rotor Assy 1 600W 3 BGB M Hexagon Head Bolt And Plain Washer Assemblies M BGB70-M Hexagon Socket Head Cap Screws M P One Way Bearing Starter 1 6 BGB Spring Washer BGB70-M Hexagon Socket Head Cap Screws M BGB Spring Washer
21 WATER PUMP WATER PUMP 1 P Water Pump Assy 1 2 BGB5787-M Hexagon Flange Bolts M BGB5787-M Hexagon Flange Bolts M BGB5787-M Hexagon Flange Bolts M P Water Pipe Ⅱ 1 6 PJ O-Ring P Hose,Cylinder,Water In 1 8 PJ Hose Clamp Assy 20~ P Hose Joint,Cylinder,Water Out 1 10 BGB5787-M Hexagon Flange Bolts M PJ O-Ring P Water Pipe Ⅰ 1 13 PJ Clip ( 10) 2 14 P Pipe Clamp Ⅱ 1 15 PJ Aluminum Washer P Cover,Thermostat 1 17 BGB5787-M Hexagon Flange Bolts M P Seal,Thermostat Cover 1 19 PJ O-Ring BGB5787-M Hexagon Flange Bolts M BGB Spring Washer
22 CYLINDER HEAD ASSY # 1 CYLINDER HEAD ASSY # 1 1 P Spark Plug NGK DR8EA 1 2 BGB901-M8 45-B Stud M8 45(Sus) 2 3 P A Cylinder Head Assy 1 4 P Intake Valve 1 5 P Exhaust Valve 1 6 P Valve Spring Seat 2 7 P Spring,Valve Inner 2 8 P Spring,Valve,Outer 2 9 P Valve Stem Seal 2 10 P Retainer,Valve Spring 2 11 P Valve Lock Keeper 4 12 P A Valve Rocker 2 13 P Valve Rockershaft 2 14 PJ O-Ring BGB70-M Hexagon Socket Head Cap Screws M BGB5787-M Hexagon Flange Bolts M PJ O-Ring P Cover,Intake Valve 2 19 P Cover,Cylinder Head,Left 1 20 PJ O-Ring BGB70-M Hexagon Socket Head Cap Screws M P Camshaft Assembly 1 23 BGB Z Bearing 6004Z 1 24 P Bolts Limiting Plate 1 25 P Press Plate,Cam Shaft 1 26 BGB5787-M Hexagon Flange Bolts M PJ Aluminum Washer P Water Temperature Alarm Switch 1 29 P Cover,Thermostat 1 30 BGB5787-M Hexagon Flange Bolts M P Seal,Thermostat Cover 1 22
23 CYLINDER HEAD ASSY # 2 CYLINDER HEAD ASSY # 2 1 P Spark Plug NGK DR8EA 1 2 BGB901-M8 45-B Stud M8 45(Sus) 2 P A C-0000 Cylinder Head Assy 1 3 P A G-0000 Cylinder Head Assy 1 4 P Intake Valve 1 5 P Exhaust Valve 1 6 P Valve Spring Seat 2 7 P Spring,Valve Inner 2 8 P Spring,Valve,Outer 2 9 P Valve Stem Seal 2 10 P Retainer,Valve Spring 2 11 P Valve Lock Keeper 4 12 P A Valve Rocker 2 13 P Valve Rockershaft 2 14 PJ O-Ring BGB70-M Hexagon Socket Head Cap Screws M BGB5787-M Hexagon Flange Bolts M PJ O-Ring P Cover,Intake Valve 2 19 P Cover,Cylinder Head,Left 1 20 PJ O-Ring BGB70-M Hexagon Socket Head Cap Screws M P Camshaft Assembly 1 23 BGB Z Bearing 6004Z 1 24 P Bolts Limiting Plate 1 25 P Press Plate,Cam Shaft 1 26 BGB5787-M Hexagon Flange Bolts M PJ Aluminum Washer P Water Temperature Alarm Switch 1 28 P Water Temperature Sensor 2 29 P Cover,Thermostat 1 30 BGB5787-M Hexagon Flange Bolts M P Seal,Thermostat Cover 1 23
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