SECTION 9: PARTS. Headstock A 126A 127A-1 REF PART # DESCRIPTION REF PART # DESCRIPTION

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1 SECTION 9: PARTS Headstock A A B 127A A C A 101 P HEADSTOCK CASTING 121 P OIL PORT 6MM 102 P JAW CHUCK BACK PLATE 122 P GEAR 40T X 14MM 103 P SPINDLE 123 P GEAR 28T 104 P SPINDLE SHAFT KEY 124 P SET SCREW M6-1 X P GASKET 126 P JAW CHUCK 4" 106 P TAPERED BEARING A P A 3-JAW CHUCK KEY 107 P BEARING CAP 126B P B 3-JAW REVERSE JAWS 3PC SET 108 P SPACER 126C P C 3-JAW INTERNAL 3-PC JAWS V P GEAR 40T X 30MM 127A P A 4-JAW CHUCK 7-1/4" 110 P SPINDLE PULLEY 127A-1 P A-1 4-JAW CHUCK KEY 111 P STEEL BALL 129 P DEAD CENTER MT#2 112 P SET SCREW M4-.7 X P DEAD CENTER MT#3 113 P THREADED LOCK COLLAR 131 P FACEPLATE 7-1/2" 114 P SET SCREW M4-.7 X P CHUCK BAR SHORT 115 P SHAFT 134 P CHUCK BAR LONG 118 P KEYED BUSHING 135 P BALL OILER 8MM PRESS-IN 119A P A GEAR 80T METAL 1001A P A LIVE CENTER MT#2 120 P RETAINING CLIP -56- Model G4000 (Mfg. Since 8/09)

2 Drive Belt B A 218A 217A P BRACKET PLATE 220 P MOTOR PULLEY WASHER 202 P CAP SCREW M5-.8 X P LOCK WASHER 6MM 203 P IDLER PULLEY SHAFT 222 P CAP SCREW M6-1 X P FLAT WASHER 10MM 223 P COVER PLATE 205 P LOCK WASHER 10MM 224 P CAP SCREW M5-.8 X P HEX NUT M P FLAT WASHER 5MM 207 P BUSHING 226 P CAP SCREW M5-.8 X P EXT RETAINING RING 25MM 227 P CHANGE GEAR COVER W/HINGE 209 P IDLER PULLEY WASHER 228 P CAP SCREW M4-.7 X P COMPRESSION SPRING 229 P FLAT WASHER 6MM 211 P STEEL BALL 230 P CAP SCREW M6-1 X P IDLER PULLEY 231 P CAP SCREW M6-1 X P CLUTCH HUB 232 P FLAT WASHER 6MM 215 P EXT RETAINING RING 12MM 234 P CAP SCREW M6-1 X P OIL PORT 235 P CLAMP BLOCK 217A P A SPACER - CHINA MOTOR 237 P V-BELT 5 X 710MM 218A P A COLLAR - CHINA MOTOR 238B P B TOOTH BELT 170 X L050 CHINA 219A P A MOTOR PULLEY - CHINA MOTOR 239 P CONFIGURATION PLATE Model G4000 (Mfg. Since 8/09) -57-

3 Belt Tension Lever A A P LEVER BRACKET ASSEMBLY 314 P STUD BOLT 305 P BALL BEARING 6001ZZ 315A P A TENSIONING CAM V P ROLLER 316A P A CAP SCREW M6-1 X P EXT RETAINING RING 12MM 319 P SET SCREW M X P INT RETAINING RING 28MM 320 P WAVY WASHER 310 P FLAT WASHER 10MM 321 P EXT RETAINING RING 34MM 311 P HEX NUT M P BELT TENSION LEVER 312 P SPRING RING 323 P EXTENSION ROD 313 P TENSION SPRING 324 P KNOB -58- Model G4000 (Mfg. Since 8/09)

4 Change Gears P BRACKET 413 P SPACER 402 P T-NUT M P FLAT WASHER 6MM 403 P FLAT WASHER 6MM 415 P CAP SCREW M6-1 X P SHAFT 416 P LOCK WASHER 6MM 405 P KEYED BUSHING 417 P CAP SCREW M6-1 X P GEAR 127T 418 P GEAR 28T 407 P GEAR 120T 419 P GEAR 36T 408 P SHAFT RETAINING CLIP 420 P GEAR 42T 409 P OIL PORT 6MM 421 P GEAR 45T 410 P FLAT WASHER 10MM 422 P GEAR 60T 411 P ROLL PIN 4 X P GEAR 80T 412 P GEAR 30T Model G4000 (Mfg. Since 8/09) -59-

5 Electrical & Tools C 506B A P ELECTRICAL BOX 516 P PHLP HD SCR M4-.7 X P CAP SCREW M5-.8 X P CAPACITOR CLIP 503 P LOCK WASHER 6MM 518 P WRENCH 8/10MM 504 P ELECTRICAL BOX COVER 519 P WRENCH 12/14MM 506B P B R CAPACITOR 20M 400V 1-5/8 X 2-7/8 520 P HEX WRENCH 1.5MM 506C P C S CAPACITOR 100M 250V 1-5/8 X 3-1/8 521 P HEX WRENCH 2MM 507 P STRAIN RELIEF NUT M P HEX WRENCH 4MM 508 P STRAIN RELIEF M P HEX WRENCH 5MM 509 P SPINDLE SWITCH 524 P HEX WRENCH 6MM 510 P PHLP HD SCR M5-.8 X P PHLP HD SCR M4-.7 X P MOTOR 3/4HP 110V 60HZ 526 P STRAIN RELIEF NUT M P MOTOR FAN COVER 527 P STRAIN RELIEF M P MOTOR FAN 936 P SCREWDRIVER FLAT # P TERMINAL COVER 937 P SCREWDRIVER PHILLIPS #2 512 P LOCK WASHER 5MM 945 P POWER CORD 16/3/110V 513 P HEX NUT M P TOOL BOX 514 P PHLP HD SCR M4-.7 X A P A COMPLETE TOOL BOX 515 P CAPACITOR COVER W/CAP 1319 P OIL BOTTLE -60- Model G4000 (Mfg. Since 8/09)

6 Quick Change Gears P GEARBOX CASTING 625 P PLUNGER 602 P SHAFT 626 P COMPRESSION SPRING 603 P KEY 5 X 5 X P BUSHING 604 P BUSHING 628 P KNURLED KNOB 605 P GEAR 28T 629 P ACORN NUT M P GEAR 26T 630 P GEARBOX FRONT COVER 607 P GEAR 24T 631 P CAP SCREW M6-1 X P GEAR 23T 632 P ROLL PIN 4 X P GEAR 22T 633 P BRACKET 610 P GEAR 20T 634 P CAP SCREW M6-1 X P GEAR 19T 635 P FLAT WASHER 10MM 612 P GEAR 18T 636 P BUSHING 613 P GEAR 16T 637 P ROLL PIN 4 X P BUSHING 638 P NUMBER PLATE 615 P EXT RETAINING RING 16MM 639 P COPPER FLUTED RIVET 2 X 5MM 616 P SHAFT 640 P CAP SCREW M X P KEY 5 X 5 X P LOCK WASHER 8MM 618 P GEAR 16T 642 P OIL CUP 619 P SHIFT ARM 643 P BEARING CAP 620 P SHAFT 644 P HEX NUT M P GEAR 36T 645 P SET SCREW M4-.7 X P SET SCREW M5-.8 X P TAP-IN BALL OILER 6MM 623 P EXT RETAINING RING 15MM 647 P ROLL PIN 4 X P BALL BEARING 6202ZZ Model G4000 (Mfg. Since 8/09) -61-

7 Apron Breakdown Front View Rear View A Model G4000 (Mfg. Since 8/09)

8 Apron Parts List 701 P APRON CASTING 743 P HALF-NUT GUIDE BAR 703 P WORM GEAR 744 P EXT RETAINING RING 8MM 704 P KEY 3 X 3 X P CAP SCREW M4-.7 X P HEX NUT M P SET SCREW M5-.8 X P SET SCREW M4-.7 X P HEX NUT M P STEEL BALL 748 P CONTROL BLOCK 710 P COMPRESSION SPRING 749 P JOINT PLATE 711 P HALF-NUT LEVER 750 P CAP SCREW M4-.7 X P SET SCREW M6-1 X P CAP SCREW M5-.8 X P FLAT WASHER 6MM 752 P THREADED STUD M P FLAT HD SCR M6-1 X P THREAD DIAL BODY 715 P GEAR SHAFT 12T 753A P A THREAD DIAL BODY ASSEMBLY 716 P ROLL PIN 4 X P WORM GEAR 64T 717 P GEAR 43T 755 P SHAFT 718 P FEED LEVER 756 P KEY 3 X 3 X P GEAR SHAFT 13T 757 P LOCK WASHER 8MM 720 P BRACKET 758 P HEX NUT M P COMPRESSION SPRING 759 P THREAD DIAL 722 P SET SCREW M4-.7 X P THREAD DIAL SCREW 723 P CAP SCREW M6-1 X P POINTER 724 P GEAR SHAFT 43T 762 P COPPER FLUTED RIVET 2 X 4MM 725 P SHAFT 763 P CAP SCREW M6-1 X P KEY 4 X 4 X P APRON REAR COVER 727 P GEAR 41T 765 P CAP SCREW M5-.8 X P EXT RETAINING RING 14MM 766 P ROLL PIN 3 X P OIL PORT 8MM 767 P HANDWHEEL FLAT WASHER 730 P GEAR SHAFT 17T 768 P HANDWHEEL CAP SCREW 731 P HANDWHEEL 769 P PLATE 732 P ROLL PIN 4 X P COPPER FLUTED RIVET 2 X 5MM 733 P HANDLE SCREW 771 P INDEX PLATE 734 P HANDLE 772 P GRADUATED DIAL 735 P LEVER DIRECTION LABEL 776 P CAP SCREW M5-.8 X P GEAR SHAFT 18T 777 P FLAT WASHER 5MM 738 P KEY 4 X 4 X P BUSHING 739 P GEAR 42T 779 P KEY 3 X 3 X P EXT RETAINING RING 12MM 780 P THREADED BALL OILER 6MM 741 P HALF NUT SAE 16TPI 2PC 781 P BALL OILER SET SCREW 742 P LOCKING CAM 782 P BALL OILER THIN HEX NUT Model G4000 (Mfg. Since 8/09) -63-

9 Saddle & Cross Slide P SADDLE 822 P SET SCREW M4-.7 X P CROSS SLIDE 823 P HEX NUT M P CROSS SLIDE GIB 824 P SADDLE GIB CLAMP 804 P CROSS SLIDE LEADSCREW NUT 825 P FLAT WASHER 6MM 805 P CROSS SLIDE LEADSCREW 826 P CAP SCREW M6-1 X P BRACKET 827 P CLIP 807 P CAP SCREW M5-.8 X P SET SCREW M6-1 X P INDEX PLATE 829 P HEX NUT M P COPPER FLUTED RIVET 2 X 4MM 830 P CAP SCREW M6-1 X P GRADUATED DIAL 831 P FRONT WAY WIPER 811 P WOODRUFF KEY 832 P FRONT WIPER CLAMP 812 P SPRING PLATE 833 P PHLP HD SCR M4-.7 X P HANDWHEEL 834 P REAR WAY WIPER 814 P SPECIAL HEX NUT 835 P REAR WIPER CLAMP 815 P SET SCREW M X P OIL PORT 6MM 816 P HANDLE 837 P CAP SCREW M X P SLIDE BLOCK 838 P CAP SCREW M6-1 X P BUSHING 839 P HANDLE SCREW 819 P FLAT HD SCR M6-1 X P CHIP GUARD 820 P SET SCREW M6-1 X P TAP-IN BALL OILER 6MM 821 P GIB PIN Model G4000 (Mfg. Since 8/09)

10 Compound Slide A P COMPOUND SLIDE 921 P FLAT WASHER 8MM 902 P SWIVEL BASE 922 P COMPRESSION SPRING 903 P COMPOUND SLIDE GIB 923 P COMPOUND SLIDE LEADSCREW 904 P CLAMPING RING 924A P A LEADSCREW MOUNT V P GRADUATED DIAL 925 P GRADUATED DIAL 906 P COMPOUND LEADSCREW NUT 926 P HANDWHEEL 907 P ADJUSTING SCREW 927 P HANDLE 908 P TOOL POST STUD 928 P KEY 3 X P CLAMPING RING T-BOLT 929 P DIAL POINTER 910 P GIB PIN 930 P THREADED COLLAR 911 P TOOL POST NUT 931 P SET SCREW M X P HEX BOLT M X P ROLL PIN 3 X P CAP SCREW M5-.8 X P C-STYLE TOOL BASE 914 P FLAT HD SCR M6-1 X P TOOL POST PIN 915 P SET SCREW M4-.7 X P PIN SPRING 916 P HEX NUT M P WAY TOOL POST 917 P HEX NUT M P CAP SCREW M X P ROLL PIN 3 X P LOCK HANDLE 919 P ROLL PIN 3 X P TOOL POST LOCK NUT 920 P C-STYLE TOOL CLAMP 944 P FLAT WASHER 6MM Model G4000 (Mfg. Since 8/09) -65-

11 Tailstock P TAILSTOCK QUILL 1015 P HANDLE 1002 P TAILSTOCK LEADSCREW 1016 P HANDLE SCREW 1003 P BUSHING 1017 P WOODRUFF KEY 3 X P HANDWHEEL 1018 P SET SCREW M X P QUILL LOCK LEVER 1019 P COPPER FLUTED RIVET 2 X 5MM 1007 P CLAMP 1020 P OIL PORT 6MM 1008 P SET SCREW M5-.8 X P CLAMPING PLATE 1009 P GRADUATED DIAL 1022 P HEX NUT M P POINTER PLATE 1023 P TAILSTOCK CLAMP BOLT 1011 P HANDWHEEL NUT M P FLAT WASHER 8MM 1012 P TAILSTOCK BODY 1026 P UPPER OFFSET PLATE V P TAILSTOCK BASE 1027 P LOWER OFFSET PLATE V P SET SCREW M X Model G4000 (Mfg. Since 8/09)

12 Steady Rest 1101A P STEADY REST CASTING 1105 P HEX NUT M A P A STEADY REST ASSEMBLY 1106 P ADJUSTING SCREW 1102 P STEADY REST FINGERS 3 PC 1107 P CLAMPING PLATE 1103 P SPECIAL SCREW 1108 P HEX BOLT M X P LOCK WASHER 8MM 1109 P FLAT WASHER 8MM Model G4000 (Mfg. Since 8/09) -67-

13 Follow Rest 1201V P FOLLOW REST CASTING 1205 P HEX NUT M V2 P V2 FOLLOW REST ASSEMBLY V P FLAT WASHER 8MM 1202 P FOLLOW REST FINGER 2PC SET 1207 P CAP SCREW M6-1 X P SPECIAL SCREW 1208 P FLAT WASHER 6MM 1204 P ADJUSTING SCREW -68- Model G4000 (Mfg. Since 8/09)

14 Bed V P LEADSCREW 9/16-16 x 25" 1312 P SET SCREW M6-1 X P BED 1313 P FLAT WASHER 6MM 1302 P RACK 1314 P HEX NUT M P CAP SCREW M4-.7 X P CHIP SHIELD GREEN V P LEADSCREW BUSHING BLOCK 1317V2 P V2 CHIP SHIELD WHITE V P OIL PORT 1318 P CHIP PAN 1307 P CAP SCREW M6-1 X P FLAT WASHER 5MM 1308 P HEX NUT M P CAP SCREW M5-.8 X P SET SCREW M X P FENDER WASHER 6MM 1310 P THREADED STUD M X P ROLL PIN 4 X P HEX NUT M Model G4000 (Mfg. Since 8/09) -69-

15 1351 Label Placement 1352 On Back of Electric Cover On Side of Change Gear Cover P THREAD DIAL CHART LABEL 1353 P ELECTRICITY LABEL 1350 P PINCH HAZARD LABEL 1354 P WARNINGS LABEL 1351 P MACHINE ID LABEL 1356 P GROUPED WARNINGS LABEL 1352 P TENSION LEVER NOTICE LABEL 1357 P GRIZZLY GREEN TOUCH-UP PAINT Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) or to order new labels Model G4000 (Mfg. Since 8/09)

SECTION 10: PARTS. Headstock

SECTION 10: PARTS. Headstock 33 32 31 30 7 SECTION 10: PARTS 34 23 36 22 15 14 12 35 37 48 39 41 42 50 40 25 38 38 26 39 42 44 41 25 26 40 51 43 52 10 5 53 9 4 1 27 2 21 19 20 Headstock 8 16 11 17 18 14 13 7 6 45 47 46 3 1 P0768001

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