AUTOMOTIVE MARINE RAILWAYS OIL & GAS PUMPS WIND ENERGY ENERGY GENERATION

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Valentine Phillips
5 years ago
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1 AUTOMOTIVE MARINE RAILWAYS OIL & GAS PUMPS WIND ENERGY ENERGY GENERATION

CG460-575 Crankshaft grinding machines SPECIFICATION CG460- CG460 CG575

4100 Swing mm 920 1200 Diameter of the grinding wheel mm 1140 1140 Max

adapted to customers request Judged by any standard --speed, precision or

2 CG Crankshaft grinding machines SPECIFICATION CG460- CG460 CG575 Height of centers on table mm Max distance between centers mm Swing mm Diameter of the grinding wheel mm Max weight admitted with steady rests kg *Specifications can be adapted to customers request Judged by any standard --speed, precision or longevity - the AZ CG s delivers better performance than any other crankshaft grinders. By careful design of this advanced machine, set-up, and operation has been made notably easier in several ways. Easily adjusted outboard counterweights never need to be supplemented by inboard weights. More than convenience, these and other features save valuable time and make it easier for a new operator to learn.

CG460-575 Crankshaft grinding machines for engine rebuilding and manufacturing

advanced machine, set-up, and operation has been made easier.

it faster to dial in the crankshaft properly.

of the wheelhead to the table. Moreover, the controls are easier to use.

achieve the precise desired journal size.

3 CG Crankshaft grinding machines for engine rebuilding and manufacturing MOVING TABLE Diameter of grinding wheel 1140 mm Wheelhead power 11 kw Weight between centers kg SWING mm WORKPIECE LENGHT 4100 mm By careful design of this advanced machine, set-up, and operation has been made easier. Four indexing locations on the head stock with the air operated index pins make it faster to dial in the crankshaft properly. The CG are built very heavy with widely spaced ways to assure positive alignment of the wheelhead to the table. Moreover, the controls are easier to use. Precision Incremental In-Feed Lever is much easier to use than a handwheel to achieve the precise desired journal size. The superior accuracy of this machine allows double plunge grinding precisely to the same size leaving no lap line. CG provides longer machine life, longer grinding wheel life and greater safety for the operator and machine. CG Crankshaft Grinding machines 3

4 CG600 Crankshaft Grinding machines SPECIFICATION CG460- C CG CG Height of centers on table mm Max distance between centers mm Swing mm Diameter of the grinding wheel mm Max weight admitted kg Max weight admitted with steady rests kg *Specifications can be adapted to customers request

CG600 Crankshaft grinding machines for engine rebuilding and

power 11 kw Weight between centers 3000 kg CN control SWING 1200 mm

and CRANK PIN CG600U: U VERSION for MAIN PIN Tailstock with hydraulic

grinding operation, to ensure the perfect vision on grinding zone during

Control panel: Infinitely adjustable workpiece speeds extend grinding

stroke of crankpin and the perfect centering Air suspension system to

5 CG600 Crankshaft grinding machines for engine rebuilding and manufacturing MOVING TABLE Diameter of grinding wheel 1140mm Wheelhead power 11 kw Weight between centers 3000 kg CN control SWING 1200 mm WORKPIECE LENGHT mm CG600: STANDARD VERSION to grind MAIN PIN and CRANK PIN CG600U: U VERSION for MAIN PIN Tailstock with hydraulic control of pressure Handwheel to facilitate the operator during the grinding operation, to ensure the perfect vision on grinding zone during work and pre-work operation. Control panel: Infinitely adjustable workpiece speeds extend grinding wheel life Big centering heads for heavy loads that ensure the correct stroke of crankpin and the perfect centering Air suspension system to assist the automatically and manually movements of two heads along table U VERSION U VERSION STANDARD VERSION CG600 Crankshaft Grinding machines 5

6 CG650 Crankshaft Grinding machines SPECIFICATIONS* CG460- CG650 CG650CNC Height of centers on table mm Max distance between centers mm Swing mm Diameter of the grinding wheel mm Max weight admitted kg Max weight admitted with steady rests kg *Specifications can be adapted to customers request

7 CG650/CG650CNC Heavy duty crankshaft grinding machines MOVING TABLE Diameter of grinding wheel 1300mm Wheelhead power 30 kw Weight between centers 3500 kg CNC or PLC control SWING 1300 mm WORKPIECE LENGHT mm CG650: STANDARD VERSION to grind MAIN PIN and CRANK PIN CG650U: U VERSION for MAIN PIN STANDARD VERSION U VERSION U VERSION CG650 Crankshaft Grinding machines 7

centers on table mm 360 360 Max distance

table mm 720 720 Diameter of grindingwheel

8 CGX CNC Crankshaft Grinding machines SPECIFICATIONS* CGX2000 CGX3000 Height of centers on table mm Max distance between centers mm Swing over table mm Diameter of grindingwheel mm *Specifications can be adapted to customers request

9 CGX CNC Crankshaft Grinding machine THE NEW CHALLENGE FOR THE ENGINE REBUILDING MOVING TABLE Diameter of grinding wheel 915 mm Wheelhead power 6,3 kw Weight between centers 600 kg Electronic NC control SWING 720 mm WORKPIECE LENGHT mm New line of CNC machines customized for both engine rebuilders and the high production needing. An economic solution with the most advanced technologies. IN-PROCESS MEASUREMENT SYSTEM WITH FORK LINEAR ENCODER ON X AND Z AXIS SIEMENS SERVOMOTORS DIAMOND SINGLE POINT DRESSER CGX CNC Crankshaft Grinding machines 9

800 1000 Height of center on table mm 300 400 500 Diameter of

10 CGP Crankshaft Grinding machine CGP SPECIFICATIONS* CGP300 CGP400 CGP500 Max distance between centers mm Swing mm Height of center on table mm Diameter of grinding wheel mm *Specifications can be adapted to customers request

EAGLE GGP CNC Pin chasing grinding machine MOVING

power 11-15-22 kw Weight between centers 6000 kg CNC

mm FOR GRINDING CRANKSHAFT AND CAMSHAFT WEBCAM

IN-PROCESS MEASURING SYSTEM AND SHAPE CONTROL

grinding machine projected formanufacturing and

11 EAGLE GGP CNC Pin chasing grinding machine MOVING TABLE Diameter of grinding wheel 1100 mm Wheelhead power kw Weight between centers 6000 kg CNC control SWING mm WORKPIECE LENGHT mm FOR GRINDING CRANKSHAFT AND CAMSHAFT WEBCAM MONITORING SYSTEM INTEGRAL MACHINE COVERING IN-PROCESS MEASURING SYSTEM AND SHAPE CONTROL PRECISION < 3 Microns CGP one base crankshaft grinding machine projected formanufacturing and rebuilding crankshafts or camshafts. The correct shape of CGP Crankshaft Grinding machine 11

DB Crankshaft Grinding machines SPECIFICATIONS*

between centers mm 4650 6000 8000 10000 12500

650 750 900 1100 Diameter of grinding wheel mm

20 24 30 35 *Specifications can be adapted to

CONTROL IN-PROCESS GAUGING SYSTEM SHAPE ERROR IS

REACH UNBELIEVABLE PERFORMANCE AND ACCURACY CAN

12 DB Crankshaft Grinding machines SPECIFICATIONS* DB4500 DB6000 DB8000 DB10000 DB12500 Max distance between centers mm Swing mm Height of mm Diameter of grinding wheel mm Workpiece weight Ton *Specifications can be adapted to customers request MEASUREMENT SYSTEM AND SHAPE CONTROL IN-PROCESS GAUGING SYSTEM SHAPE ERROR IS DETECTED IN THE GRINDING PROCESS POSSIBILITY TO REACH UNBELIEVABLE PERFORMANCE AND ACCURACY CAN DETECT ROUNDNESS IN THE GRINDING PROCESS AND CAN MAKE THE NECESSARY CORRECTION.

DB CNC pin chasing crankshaft grinding machines MOVING WHEELHEAD Diameter of grinding wheel 1400-20 mm

ORBITAL SYSTEM CNC software permit the machine to grind journal pins and crankpins in one setup of

No additional counterweight for balance the crankshaft.

control system CNC steady rest digital in/out that permit to control the crankshaft centerline on

13 DB CNC pin chasing crankshaft grinding machines MOVING WHEELHEAD Diameter of grinding wheel mm Wheelhead power kw CNC control SWING mm WORKPIECE LENGHT mm CHASE THE PIN - ORBITAL SYSTEM CNC software permit the machine to grind journal pins and crankpins in one setup of crankshaft No indexing crankheads or special indexing fixtures are required. No additional counterweight for balance the crankshaft. Possibility to have to kind of steady rests: Steady rests with digital readout independent from CNC control system CNC steady rest digital in/out that permit to control the crankshaft centerline on workpiece. DB crankshaft grinding machine has been designed to meet the different requirements of those, who have to grind big size crankshafts. In fact DB Crankshaft Grinding machines 13

THE WORKING AND THE POSITION FEED OF THE

14 DB Crankshaft Grinding machines WHEELHEAD UNIT GUIDEWAYS COVERED WITH SPECIAL ANTIFRICTION PLASTIC MATERIAL ( Turcite ): reduce the disengaging friction reduce the coefficient of general friction reduce the rubbing wear BALANCING SYSTEM Fully automatic balancing system and vibration detector for best cutting condition of the grinding wheel. THE WORKING AND THE POSITION FEED OF THE X AXIS IS CARRIED OUT BY: servomotor precision ball screws preloaded nuts linear encoder Heidenhain ULTRASOUND SYSTEM PERMIT TO DETECT THE CONTACT BETWEEN GRINDING WHEEL AND WORKPIECE WHEEL DRESSER CNC WHEEL DRESSER INTERFACED WITH SINUMERIK 840 D THE DRESSING PROGRAM INCLUDES DRESSING COMPENSATION THE DRESSING IS DONE BY A DIAMOND ROTGROLL.

GRINDING WHEEL THE GRINDING WHEEL MOVEMENT ON Z AXIS IS MADE BY SYNCHRONOS SERVOMOTORS

THE GRINDING WHEEL IS MADE BY DISCS COVERED BY CBN ( Cubic Boron Nitride ) TILES, THAT

PERIPHERAL ROTATION SPEED CONSTANTLY CONTROLLED BY CNC HYDROSTATIC GUIDES ON X AND Z

MEANS OF PULLEY WITH ADEQUATE POLY V BELT SPINDLE IS DESIGNED TO WORK WITHOUT ANY NEED

production crankshaft grinding machines MOVING WHEELHEAD Wheelhead power 22 CNC control

15 GRINDING WHEEL THE GRINDING WHEEL MOVEMENT ON Z AXIS IS MADE BY SYNCHRONOS SERVOMOTORS AND RACK WITHOUT CLEARANCE. THE GRINDING WHEEL IS MADE BY DISCS COVERED BY CBN ( Cubic Boron Nitride ) TILES, THAT GUARANTEE BIG PERFORMANCES ON GRINDING OPERATION. PERIPHERAL ROTATION SPEED CONSTANTLY CONTROLLED BY CNC HYDROSTATIC GUIDES ON X AND Z AXIS DIFFERENT TYPES OF GRINDING WHEELS FOR DIFFERENT GRINDING MATERIAL ROTATION BY MEANS OF PULLEY WITH ADEQUATE POLY V BELT SPINDLE IS DESIGNED TO WORK WITHOUT ANY NEED OF LUBRICATION FOR SEVERAL YEAR UNDER FULL EMPLOYMENT DU-DU2W Automotive high production crankshaft grinding machines MOVING WHEELHEAD Wheelhead power 22 CNC control SWING 500 mm DB crankshaft grinding machine has been designed to meet the different WORKPIECE requirements LENGHT of those, who have to grind big size cran- mm DB Crankshaft Grinding machines 15

16 TR/CE4500 Crankshaft balancing machine with milling and drilling CW Crankshaft welding machine VBX CNC Vertical boring and milling machine AZ SPA via dell elettronica Thiene Vicenza Italy T F info@azspa.it AZ 2015 Marketing Dept. of AZ spa R00-04/2015

Company. Introduction Industrial solutions

Company. Introduction Industrial solutions Introduction Industrial solutions Company AZ spa is the world leader in the production of crankshaft grinding machines for energy, locomo tive and marine field up to 12 meters length. AZ spa, a ISO9001:2008