(41IIIIIIIII. Consult your local authorities for any permits required to construct shed.

Transcription

1 OWNER'S MANUAL (41IIIIIIIII 7 1/2' Wide Storage Building Includes instructions for 7 1/2' W x 7 1/2' D, 7 1/2' W x 10' D BeforeYou Begin... Consult your local authorities for any permits required to construct shed. Prior to the construction of your shed, check with the local building code official to review any required permits or building limitations. A level and sturdy foundation is required before shed construction can begin. Foundation recommendations and options are available in this manual. Read instructions thoroughly prior to assembly. This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence. Please follow instructions. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly. Check for all parts before you begin. Using the provided parts check list on page 3, verify that you have all the parts required to construct your shed model. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS. Assistance is required. A Due to the size of the parts, at least two people are required to handle, fit and secure shed components. CAUTION Shed not intended for use in extreme weather conditions. Shed not intended for storage of flammable or caustic chemicals. Store heavy items near the bottom of shed. Shed not intended for use by children. Do not stand, sit, or store items on storage shed roof. Treat carefully in extreme temperatures. Repair or replace broken parts immediately. Suncast is not responsible for damage caused by weather or misuse. At regular intervals inspect your shed to make sure that assembly integrity has been maintained. Periodically check that the location you have chosen to set your shed is still level. This kit contains parts with metal edges. Please be careful when handling Suncast Corporation, Batavia, IL

2 Shed Safety and Care Wash shed with garden hose or mild detergent solution and soft cloth. Do not use a stiff brush or abrasive cleaner as that could damage shed. Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed. Heavy articles should not be leaned against the walls, as this may cause panel distortion and permanent damage. Keep roof clean of snow and leaves. Tools Required: Flat blade screwdriver Adjustable wrench Level Phillips head screwdriver Ladder Light duty work gloves Small rubber mallet Eye protection Assembly Day Tips: Complete site preparation and foundation construction before unpacking parts and beginning assembly. Do not attempt to assemble on a day with strong winds. Do not attempt to assemble on days when temperature is below 32 degrees. Set aside appropriate amount of time to completely assemble shed. Complete site preparation and foundation before unpacking and assembling. Make sure you have assistance nearby to lift and secure parts in place. Wear light duty work gloves while assembling shed. If you have questions on assembly, please call NOTE: This product contains parts that are used in different orientations to construct the shed. Please take note of the orientation of the parts shown throughout this instruction manual. Failure to follow instructions could result in damage to parts. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly. 2

3 STRONGLY RECOMMENDED: Before beginning assembly, familiarize yourself with the parts by comparing the parts you have with the part names and quantities listed below. Use the Part Recognition illustrations on pages 4, 5, and 6 to help identify parts. If a part is missing or damaged, please make note of which part it is and call for assistance. Parts List Part Name Part Letter 7 1/2'W x 7 1/2' D Qty 7 1/2'W x 10' D Qty Front Panel A-A 2 2 Floor Post Connector B Male Ridge End C 1 1 Left Door DL 1 1 Left Header Panel EL 1 1 Right Header Panel ER 1 1 Right Door DR 1 1 Floor F-A 6 8 Female Corner Post G 4 4 Male Corner Post H 4 4 Mid Roof J-A 4 6 Female Ridge End K 1 1 Right Hinge Post L 1 1 Door Latch Housing M 2 2 Door Latch Pin N 2 2 Left Hinge Post P 1 1 Back To Header Connector R 4 4 Side Panel Right Door Handle T 1 1 Roof to Side Connector U 6 8 Mid Ridge V 2 3 Left Door Handle W 1 1 Right Roof Corner X-A 2 2 HeadertoHeaderSnap Y 2 2 Roof to Beam Connector Z 6 8 Hinge Pin DD 2 2 Left Roof Corner CC-A 2 2 Right Floor to Back Connector NN-A 1 1 Left Floor to Back Connector MM-A 1 1 Left Floor to Front Connector JJ-A 1 1 Right Floor to Front Connector KK-A 1 1 #8-10 x 3/4" Pan Head Screw Hex Head Cap 1/4-20 x 1 1/2" 3 3 Hex Nut 1/ Steel Side Panel Support 6 8 Header SupportTube 2 2 Header Support Tube Bracket 2 2 Steel Ridge Beam 3 3 CableTie

4 Small Part Recognition Using the illustrations, familiarize yourself with the parts required to construct your shed model. Parts shown are not to scale B Floor Post Connector U Roof to Side Connector DD Y Hinge Pin Header to Header Snap R Back to Header Connector z Roof to Beam Connector Header Suppo Tube Bracket W Left Door Handle T Right Door Handle ci \ Cable Tie M Door Latch Housing N #8 - lox 3/4' Door Latch Pin Pan Head Screw i /4' -20 Hex Nut 1/4' -20 x 1 1/2' Hex Head Cap Bolt El Header Suppo Steel Side Tube Bracket Panel Support Ridge Beam Recognition Using the illustrations, familiarize yourself with the parts required to construct your shed model /2 x 71/2 ft Beam Set /2xloftBeamSet 4

5 Large Part Recognition Using the illustrations, familiarize yourself with the parts required to construct your shed model. Parts shown are not to scale. NOTE: NOT ALL PARTS SHOWN ARE USED IN EVERY SHED MODEL F-A JJ-A KK-A Floor Panel Left Floor to Front Connector Right Floor to Front Connector MM-A NN-A Left Floorto Back Connector Right Floor to Back Connector H G A-A P L S S DL DR Male Corner Female Corner Front Panel Left Hinge Post Right Hinge Post Side Panel Side Panel with Window Left Door Right Door Post Post EL ER V C K Left Header Panel Right Header Panel Mid Ridge Male Ridge End Female Ridge End J-A CC-A X-A Mid Roof Left Roof Corner Right Roof Corner 5

6 Accessories Part Recognition Using the illustrations, familiarize yourself with the parts required to construct your shed model. Parts shown are not to scale. NOTE: NOT ALL PARTS SHOWN ARE USED IN EVERY SHED MODEL Ii EE Corner Shelf FF SSL SSR Corner Shelf Bracket Left Shutter Right Shutter FB Window Box Window Box Bracket Assembly Window Box Support Hook 6

7 Floor Panel and Side Panel Layout Using the illustrations, familiarize yourself with the parts required to construct your shed model. SIDE PANELS WITH WINDOWS: - If your shed model includes Side Panels with Windows, determine desired window location at this time. - Side Panels with Windows may NOT be used as the panels on either side of the doors. - If Shutters are used, Side Panels with Windows CANNOT be used in corner positions. H 0 C H A-A F-A F-A F-A F-A F-A F-A (I) H C P L 7 1/2' x 7 1/2' If your shed model includes the optional Side Panels with Windows, the circled W designates the recommended panel placement. H C C H (I) (I) (I) (I) A-A F-A F-A F-A F-A F-A F-A F-A F-A H C P L 71/2' x 10' 7

8 Site Preparation and Foundation Construction (Materials not supplied with Shed Kit) NOTE: Site preparation and foundation construction are required for this shed. Placing the shed on the ground without any type of foundation is not recommended. Without a foundation, settling will probably occur, causing distortion and damage to the shed. Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly. NOTE: Complete the site preparation and foundation construction before unpacking parts and beginning assembly. To prepare your Shed site, follow the below steps: 1. Consult your local authorities for building codes and covenants before beginning foundation or erecting shed. 2. Before any digging, check with local utilities to determine location of buried cables, pipes, etc. 3. Decide which type of foundation you want: - Concrete slab, 4 thick (Recommended) or - Wood platform Use exterior grade wood. The wood platform should be set on pier blocks or footing. Consult your local retailer for help to determine the best anchoring method for your particular installation. The provided plans are sized for the minimum number of cuts to lumber and plywood. Your local retailer can cut the wood to size for you. 4. Prepare the building site: - The ground should slope away from the foundation area to provide drainage. - The foundation surface must be flat and level. - A vapor barrier should be provided to prevent excessive condensation in the shed. - Follow local building codes for a proper vapor barrier. 5. Anchoring the shed to the ground: - Consult your local retailer for help to determine the best anchoring method for your particular installation. - To secure the shed to a concrete pad, use masonry fasteners available at your local retailer. -To secure the shed to a wood platform, use 1/4 X 2 long lag screws with washers. See diagram on Page 13 for anchoring locations. Concrete Slab Dimensions Concrete Slab - Suggested sizes Shed Size 7 1/2' x 7 1/2' 7 1/2'x 10' A* 8'-2" 8'-2" B* 8-4" 10-8" * Dimensions allow for app rox. 3" extra on each side. 8

9 Wood Platform Dimensions 7112'x7112' Materials List: Item Qty A (7) B (2) C (2) Size 2"X6"X7'-9"L 2"X6"X8'L 4' X 8' X 3/4" Plywood 71/2'xlO' Materials List: Item Qty A (9) B (2) C (2) D (1) Size 2"X6"X7'-9"L 2"X6"X1O'-6"L 4' X 8' X 3/4" Plywood 2-6" X 8' X 3/4" Plywood 9

10 Shed Assembly NOTE: Site preparation and foundation construction are required for this shed. Placing the shed on the ground without any type of foundation is not recommended. Without a foundation, settling will probably occur, causing distortion and damage to the shed. Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly. NOTE: Complete site preparation and foundation construction before unpacking parts and beginning assembly. When assembling shed, light duty work gloves are recommended. 1. With side with opening facing the center of Floor Panels F-A, insert three B Floor Connector Posts into one F-A. Snap into place. Repeat for each F-A Floor Panel. 4 B, Side without opening 2. Place two F-A Floor Panels next to each other and slide together. Secure with #8-10 x 3/4" Pan Head Screws. F-A DO NOT OVERTIGHTEN SCREWS. #8-10 x 3/4" Pan Head Screw 3. Position next F-A Floor Panel and slide together. Secure with #8-10 3/4" Pan Head Screws. DO NOT OVERTIGHTEN SCREWS. 10

11 4. Complete shed floor for your shed size. Secure with #8-10 x 3/4" Pan Head Screws. The number of #8-10 x 3/4" Pan Head Screws used depends on the size of shed being constructed. Please look at the below chart to verify you have the correct number. DO NOT OVERTIGHTEN SCREWS. #8-10 x 3/4" Pan Head Screw Shed size Number of #8-10 x 3/4" Pan Head Screws 71/2'x71/2' 32 71/2'xlO' /2' x 7 1/2' 7 1/2' x 10' 11

12 5. Designate one side to be the front of the shed. Place Floor to Front Connector JJ-A in front of left front Floor Panel and slide together. Secure with #8-10 x 3/4" Pan Head Screws. DO NOT OVERTIGHTEN SCREWS. 6. Place Floor to Front Connector KK-A in front of right front Floor Panel and slide together. Make sure KK-A overlaps JJ-A where the two meet. Secure with #8-10 x 3/4" Pan Head Screws. DO NOT OVERTIGHTEN SCREWS. KK-A 7. Place Floor to Back Connector NN-A in front of right back Floor Panel and slide together. Secure with #8-10 x 3/4" Pan Head Screws. DO NOT OVERTIGHTEN SCREWS. 12

13 8. Place Floor to Back Connector MM-A in front of left back Floor Panel and slide together. Secure with #8-10 x 3/4" Pan Head Screws. Make sure MM-A overlaps NN-A where the two meet. DO NOT OVERTIGHTEN SCREWS. After installing screws check all screw locations to ensure that none were missed. First of two anchor holes in each floor panel Front 9. To anchor completed floor to foundation (Lag Screws not supplied with Shed kit): - Consult your local retailer for help to determine the best anchoring method for your particular installation. - To secure the shed to a concrete pad, use masonry fasteners available at your local retailer. - To secure the shed to a wood platform, use 1/4 X 2 long lag screws with washers. - See diagram for anchoring locations. The number of Lag Screws used depends on the size of shed being constructed. Please look at the below chart to verify you purchase the correct number. Shed size Number of Lag Screw 71/2'x71/2' 6 71/2'xlO' 8 13

14 10. Place Female Corner Post G on a flat surface with the embossed G facing up. Hold Male Corner Post H above Female Corner Post G, making sure the hook end of Male Corner Post H is at one end and the embossed G of Female Corner Post G is at the other end. Align male and female parts and insert H into G. H Hook G facing up 11. Slide Male Corner Post H down Female Corner Post G until parts snap in place Assembled GIH Corner Post. Repeat process to assemble other 3 corner posts. When complete, set Corner Post Assemblies GIH aside for later use. 14

15 13. Place Front Panel A-A on flat surface. Hook Place Left Hinge Post P next to Front Panel A-A. Align male and female parts and insert A-A into P. A-A P 14. Slide Left Hinge Post P up Front Panel A-A until parts snap in place. 15. Assembled Left Front Panel A-NP 15

16 16. Align assembled Left Front Panel A-NP with left front Floor to Front Connector JJ-A. Do Not place A-A/P over corner post in JJ-A. Snap into place. When complete, have a second person hold panel in upright position to prevent it from falling over. -A corner post JJ-A corner post 17. With Hook end up, align bottom of Corner Post Assembly GIH with corner post in Floor to Front Connector JJ-A. Rotate GIH until male parts are inserted into Left Front Panel. 18. Slide Corner Post Assembly GIH down Front Panel A-NP. Make sure the hook of the Corner Post Assembly hooks over the wall of Panel A-NP and push down to snap in place. 19. Assembled Left Front Panel and Corner Post. 16

17 20. Take one S Panel, and place it so the Hook is on top and facing Corner Post Panel G. S Panel Hook over G Panel wall Align male and female parts; make sure the hook on Panel S hooks over the wall of Corner Post GIH, and push down to snap in place. NOTE: If your shed model includes Side Panels with Windows, determine desired window location at this time. Side Panels with Windows may not be used as the panels on either side of the doors. If Shutters are used, Windows cannot be placed in corner positions. 21. Repeat process for second Side Panel 5; make sure that the hook on second Side Panel S hooks over the wall of the first Side Panel S and push down to snap in place. Repeat process to assemble the appropriate number of Side Panels to complete the left side for your shed size. 22. With hook end up, align second assembled Corner Post with last Side Panel S. Align male and female parts and insert assembled Corner Post into S. V V Slide assembled Corner Post down Side Panel 5, making sure the hook of the assembled Corner Post hooks over the wall of Panel S and push down to snap in place. 17

18 S 23. Take one S Panel and place it so the hook is on top and faces Corner Post G/H. Align male and female parts. Make sure the hook on Side Panel S hooks over the wall of Corner Post G/H and push down to snap in place. 24. Complete side and corner assembly process for your shed size. The remaining Front Panel A-A will be the last panel installed. 7 1/2' x 7 1/2' 7 1/2'x 10' 18

19 / I, / / L 25. With Hook end up, place Right Hinge Post L next to Right Front Panel A-A. Align male and female parts and insert L into A-A. 26. Slide Right Hinge Post L down Front Panel A-A. Make sure the hook at the top of the Right Hinge Post hooks over the wall of Panel A-A and push down to snap in place. 27. Assembled Right Front Panel and Hinge Post A-NL. 28. Make sure that all panels are securely in place. Check all snaps to verify they are fully engaged. 19

20 Header Support Tube Bracket Receptacles 29. Standing inside shed, locate the Header Support Tube Bracket receptacles midway up from the floor on Front Panel A-NL. 30. Align Header Support Tube Bracket tabs with receptacles in Panel A-NL. Engage the tabs into the two holes in Panel A-NL and rotate the Bracket downward to snap into place. Repeat process for second Header Support Bracket in Hinge Panel A-NP, on other side of doorway. NOTE: Use Caution when handling the Header Support Tubes, especially if other people are nearby. The tubes are long and if not handled with care can cause damage to persons or property. 31. Slide Header Support Tube down through Header Support Tube Bracket and over floor post. Repeat process for second Header Support Tube. 20

21 32. To insert Door Latch Housings M, position Tabs so they point towards the edge of the door. Place the Tabs behind the front wall of the door and press until part snaps in place. Repeat process for second Door Latch Housing M. NOTE: Door Latch Housings can only be inserted in one direction. 33. Insert square end of Door Latch Pin N into Door Latch Housing M. For the Door Latch Housing at the BOTTOM of the door you will push the pin UP into the Door Latch Housing. Once square end is inserted, push Door Latch Pin N downward to engage snaps that secure it inside housing. For the Door Latch Housing at the TOP of the door you will push the pin DOWNWARD into the Door Latch Housing. Once square end is inserted, push Door Latch Pin N upward to engage snaps that secure it inside housing. Door Latch Housing at the BOTTOM of the door 21

22 34. With Door DR in the closed position, align Mid Hinge Post with receptacle in Assembled Right Front Panel A-NL. At the same time, align Lower Hinge Post of Front Connector KK-A with receptacle in Right Door DR and slide down into place. 35. With Right Door in open position, repeat process for Left Door DL. 22

23 36. Align male and female ends of Header Panels EL and ER. Slide together until the panels snap in place. EL Repeat for second header. Unde rside View of Assembled Header IooIo I 0 IoIooo I J I I I I I I I III I I O oo 0 OOO Back to Header Connector R and Hinge Pin DD positions are located by numerals 1 through 5 on the underside of the completed headers. Not every numeral position will be used. Please follow the directions closely to ensure the proper positions are used. 4Y DD Header to Header ConnectorY is placed in an unnumbered location where the two headers meet. 37. Designate one Header to be the Front Header. Locate the numeral 1 positions in the above Underside View and insert one Hinge Pin DD in both numeral 1 locations. Insert Header to Header Snap Y into receptacle in center of Header and press until part snaps in place. When complete, set aside for later 23

24 C,) CD a CD T1 0 I CD a CD

25 NOTE: Make sure you have the Front Header in the Front of the Shed and the Back Header in the Back of the Shed. Front Header 41. With at least two people, both standing inside the shed, lower Back Header into place. Do not engage Back Header snaps at this time. See next two steps for details specific to each Header installation. Back Header to Shed V V 42. From one end, start inserting the Back Header partially into the Side Panels that make up the back of the shed. Begin final installation by pressing downward on one end of the Header. Guide the vertical rib to the inside of the shed as you move along the Header to the other end. Continue until all snaps are in place. 25

26 Front Header to Shed Receptacle Hinge Pin Receptacle Header Support Tube View from inside shed 43. Set Doors in open position. With at least two people, one of them standing inside the shed, lower Front Header into place. Do not engage Front Header snaps at this time. Align Hinge Pins and Header Support Tube Receptacles in Front Header with Hinge Pin Receptacles and Header Support Tubes. Begin final installation by pressing downward on one end of the Header and working your way to the other until all snaps are in place. 26

27 44. Make sure that both Headers are securely in place. Check all snaps to verify they are fully engaged. 45. Insert one Roof to Side Connector U into each remaining Side Panel. Snap in place. The number of Roof to Side Connectors U used depends on the size of shed being constructed. Please look at the below chart to verify you have the correct number. Shed size Number of Roof to Side Connectors U 7112'x7112' 6 71/2'xlO' 8 27

28 c.. / /2' x 71/2' Beam / /2' x 10' Beam 46. Complete Ridge Beam for your shed size by sliding Male Ridge Beam section(s) into Female Ridge Beam section(s). Secure with provided 1/4-20- x 1 1/2" Hex Head Cap Bolt and 1/4-20 Hex Nut. I/I//II/I) 1/4-20- x 1 1/2" Hex Head Cap Bolt and 1/4-20 Hex Nut 28

29 NOTE: Use Caution when handling the Steel Ridge Beams, especially if other people are nearby. The beams are long and if not handled with care can cause damage to persons or property. 47. Standing inside the shed, insert one end of one assembled Steel Ridge Beam into the rectangular boss in the center of the Rear Header. Still standing inside shed, support the Steel Ridge Beam and push outward slightly on the Front Header to insert opposite end into the rectangular boss in the center of the Front Header. Once Beam is in place DO NOT push outward on either header, as Beam may fall. DO NOT stand beneath Beam until Assembled Ridge Panels are in place. 48. Align Female Ridge End K with male end of Mid Ridge V and snap together. Align female end of Mid Ridge V with male end of next Mid Ridge V and snap together. The number of Mid Ridges depends on the size shed you have purchased. Repeat Mid Ridge to Mid Ridge process for your shed size. Please look at the chart to verify you have the correct number. Shed size Number of Mid Ridge V 7112'x7112' 2 71/2'xlO' 3 Align the female end of the last Mid Ridge V with the Male Ridge End C and snap together. K V V C I I 7 1/2' x 7 1/2' 7 1/2'x 10' :...: 29

30 Once Beam is in place DO NOT push outward on either header, as Beam may fall. DO NOT stand beneath Beam until Assembled Ridge Panels are in place. 49. With at least two people, lift the assembled Ridge Panels over the center Steel Ridge Beam and lower into place. Line up Headers with Ridge Ends and Snap together. NOTE: Use Caution when handling the Steel Ridge Beams, especially if other people are nearby. The beams are long and if not handled with care can cause damage to persons or property. Use the outermost pocket 50. Standing inside the shed, lower one end of one assembled Steel Ridge Beam into the rectangular pocket at the left of the Back Header. Still standing inside shed, lower the opposite end of the beam into the pocket in the Front Header. 30

31 NOTE: Use Caution when handling the Steel Ridge Beams, especially if other people are nearby. The beams are long and if not handled with care can cause damage to persons or property. Use the outermost pocket 51. Standing inside the shed, lower one end of one assembled Steel Ridge Beam into the rectangular pocket at the right of the Rear Header. Still standing inside shed, lower the opposite end of the beam into the pocket in the Front Header. 52. Make sure that all Steel Ridge Beams are securely in place. 31

32 53. Pull pointed end of one Cable Tie through the hole on the small side of Roof to Beam Connector Z. 4 The number of Roof to Beam Connectors Z used depends on the size of shed being constructed. Please look at the below chart to verify you have the correct number. Shed size Number of Roof to Beam Connectors Z 7112'x7112' 6 71/2'xlO' 8 4 Cable Tie 54. Loop Cable Tie over the top of Roof to Beam Connector Z. 55. Push Cable Tie through remaining hole of Roof to Beam Connector Z. Repeat for all Roof to Beam Connectors Z. Set aside for later use. I 32

33 S. S. 56. With at least two people, start in back left corner of shed and lift one Roof Panel CC-A into position. Insert left corner of Roof Panel CC-A into the Ridge Assembly making sure that it straddles the Back Header. Rotate Panel CC-A towards the right and push into Ridge Assembly to snap pieces together. It may be necessary to have a helper on a step ladder at the back, outside of the shed to help guide the roof panel into the Ridge Assembly. A flat blade screwdriver can be used to open up the Ridge to accept the Roof Panel. Use caution to avoid pinching fingers. NOTE: Do not engage Roof Panel CC-A to Roof to Side Connector U at this time. 57. Place one Roof to Beam Connector Z with Cable Tie on the Beam as shown. NOTE: Do not tighten Cable Tie at this point in time. Lift the roof Panel and slide the Connector halfway underneath. 33

34 View inside shed looking up 58. Make sure to capture half of Roof to Beam Connector Z in the Roof to Beam Connector Z receptacle in the underside of Roof Panel CC-A. NOTE: Do not tighten Cable Tie at this point in time. Roof to Beam Connector Z receptacle 59. Once you have verified that the Ridge Assembly snaps have engaged and that you have captured half the Roof to Beam Connector Z, continue to push the Roof Panel down until Roof to Side Connector U snaps into holes in the underside of the Roof Panel CC-A. 60. With at least two people, lift one Mid Roof Panel J-A into position. Insert right corner of Mid Roof Panel J-A into Ridge Assembly. Rotate Panel towards the left and push straight into Ridge Assembly to snap pieces together. NOTE: Do not engage Mid Roof Panel J-A to Roof to Side Connector U or Roof to Beam Connector Z at this time. 34

35 61. While still holding Mid Roof Panel J-A, place a second Roof to Beam Connector Z with Cable Tie on the Beam. Align the second Roof to Beam Connector Z with the receptacle in J-A. Push roof Panel down to engage First Z Connector and half of the second Z Connector. Continue to push panel down to engage the Roof to Side Connector U. Roof to Beam Connector Z inside shed looking up 62. From inside the shed, locate the Roof Panel to Roof Panel Snaps and verify that they are fully engaged by queezing them together with your fingers. Squeeze Roof Panel to Roof Panel Snap together to fully engage. 63. Repeat process for second Mid Roof Panel J-A. The number of Mid Roof Panels J-A used depends on the size of shed being constructed. Please look at the below chart to verify you have the correct number. Shed size Number of Mid Roof Panels J-A 7112'x7112' 'xlO' 6 35

36 64. Repeat process for Roof Panel X-A. It may be necessary to have a helper on a step ladder at the front of the shed to help guide the roof panel into the Ridge Assembly. A flat blade screwdriver can be used to open up the Ridge to accept the Roof Panel. Use caution to avoid pinching fingers. 65. Make sure that all Roof Panels and Connectors on left side are securely in place. Check all connection points and snaps to verify they are fully engaged. CC-A Beginning at the right front corner and working toward the back of the shed, repeat process for right side of shed. 66. From inside the shed insert the male Cable Tie end into the other end and pull until tight. Cable Tie Once pulled tight, trim the excess Cable tie. Repeat for all Cable Ties. 36 View inside shed looking up

37 67. Make sure that all Roof Panels and Connectors are securely in place. 68. Align Left Door Handle W with corresponding holes in Left Door DL and insert. Secure from back side of Left Door with provided #8-10 x 3/4" Pan Head screws. TIGHTEN SCREWS WITH A HAND SCREWDRIVER. DO NOT OVERTIGHTEN SCREWS. Repeat process for Right Door HandleT and Right Door DR. #8-10 x 3/4" Pan Head Screw 37

38 69. Make sure that all parts are securely in place. 38

39 NOTE: Use Caution when handling the Side Panel Supports, especially if other people are nearby. The Supports are long and if not handled with care can cause damage to persons or property. The number of Side Panel Supports used depends on the size of shed being constructed. Please look at the chart to verify you have the correct number. Side Panel Support installation Shed size Number of Side Panel Supports 7112'x7112' 6 71/2'xlO' 8 NOTE: Side Panel Supports are installed where one Side Panel S attaches to another Side Panel S. Side Panel Supports cannot be used where a Side Panel and Corner Post Assembly meet. Support 70. Align hooks on back side of Side Panel Support with receptacles in connection seam of two Side Panels S. Insert hooks into receptacles, making sure that the hooks pass through both Side Panels and slide down to set in place. A small rubber mallet may be useful to tap the top of the Side Panel Support and ensure correct installation. View from inside shed - roof and doors not shown 39

40 Accessories Installation NOTE: ACCESSORIES ARE NOT INCLUDED IN EVERY SHED MODEL. If your shed has Shutters, but not Window Boxes, follow only Steps 2 and 6. Window Box and Shutter Installation for Sheds with Windows 1. From inside the shed, align the hooks on the front of Window Box Bracket Assembly with receptacles in Side Panel Supports on either side of window. Insert hooks into receptacles, making sure that the hooks pass through Side Panel Supports and both Side Panels, and slide down to set in place. A small rubber mallet may be useful to install the Side Panel Support. The Bracket should fit snugly to the Side Supports. With 3/16" drill bit drill holes for Shutters in these locations 2. From inside the shed, use a 3/16" drill bit and drill holes through the side panels as indicated. These holes are used to attach Shutters to shed. NOTE: Drill a straight and level hole through the Side Panels. 3. From inside the shed and using the Window Box Bracket Assembly as a guide, use a 1/4" drill bit and drill holes through the side panels as indicated. These holes are used for the Window Box Support Hooks. NOTE: Drill a straight and level hole through the Side Panels. With 1/4" drill bit drill holes for Flower Box Support Hooks in these locations 40

41 4. From outside the shed, tilt Window Box Support Hook upward, so it is parallel with window and insert into 1/4" hole. Once inserted rotate Hook downward while guiding through hole. Repeat for other Window Box Support Hook. Window Box 5. From inside shed, make sure the Window Box Support Hook has passed through the Side Panels and Window Box Bracket Assembly. Inside view of correctly installed Window Box Support Hook 6. Align left Shutter SSL with 3/16" holes on left side of window. Have one person hold shutter in place against Side Panel. From the inside of shed have second person secure Shutter with provided #8-10 x 3/4" Pan Head screws. TIGHTEN SCREWS WITH A HAND SCREW- DRIVER. DO NOT OVERTIGHTEN SCREWS. Repeat process for Right Shutter SSR. 41

42 7. Tilt front of Window Box up and guide back edge until it makes contact with Side Panel. Rotate front of Window Box downwards so that Window Box Support Hooks are captured within the channels on each side of Window Box. 42

43 NOTES: 43

44 Warranty Suncast Corporation, 701 North Kirk Road, Batavia, Illinois (Manufacturer) warrants to the original purchaser only that the enclosed product is free from material and workmanship defects under normal, household use at time of purchase. Defective product or part must be returned, freight prepaid, to the Manufacturer's address (Attention: Parts Department) along with proof of purchase. Upon receipt of the aforesaid, the defective product or part will be repaired or replaced at the option of the Manufacturer without charge to the original purchaser and returned to the customer freight collect. This limited warranty does not apply to damage resulting from accident, neglect, misuse, commercial use, alteration, operation not in accordance with instruction or repairs made or attempted by unauthorized persons. This limited warranty applies only to the product enclosed and does not apply to accessory parts. THE MANUFACTURER'S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential damages, or a limitation of how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may have other rights which may vary from state to state. Factory Repairs Repair service and assembly assistance are available direct from the factory, not from the place of purchase. If this product requires repair, please call or write us. Warranty repair parts are sent out free of charge. If the product is out of warranty, we will inform you of the charges prior to sending out the parts. VISA and MasterCard are accepted on phone orders. For Assembly or Replacement Parts Information: Replacement Parts Suncast Corporation 701 North Kirk Road Batavia, IL Outside Illinois, but within North America hour service I 7 days a week Within Illinois, or outside North America visit: parts suncast.com Securing Your Shed PATE NTS Patents pending. 5/16" To properly lock your shed using the Padlock Assembly feature, 5/16" padlock is recommended. Quality Control Number 44