Installation Instructions Yamaha Rhino Soft Cab Enclosure

Transcription

1 Installation Instructions Yamaha Rhino Soft Cab Enclosure Vehicle Application Yamaha Rhino 2008 Current Part Number: We re here to help! Visit our web site and click on Ask a Question. Click here for more UTV Accessories by Bestop. INSTALLATION TIME SKILL LEVEL 1-1/2 Hours 2 - Moderately Easy TOOLS 7/16" and 3/8"

2 Parts List and Hardware Identification Top Fabric Qty - 1 Foam Strip, 68" Qty - 1 Retainer, Part Number , Qty - 1 Cab Back Retainer, Part Number , Qty - 1 1/4-20 x 3/4" Pan Head Screw, Qty - 14, Part Number /4-20 Hex Nut, Qty - 24, Part Number Assembly, Part Number , Qty - 1 1/4-20 x 1-1/4" Pan Head Screw, Qty - 10, Part Number #10mm Ball Stud, Qty - 2, Part Number Cab Back Panel, Part Number , Qty - 1 Ball Strut Attachment, Part Number , Qty - 2 #8-32 x 1/2" Flat Head Screw, Qty - 14, Part Number #8-32 Nylock Nut, Qty - 14, Part Number Gas Strut., Part Number , Qty - 2 Clamp, Part Number , Qty - 2 Ball Strut Bracket, Part Number , Qty - 2 #10-32 x 1/2" Screw, Qty - 7, Part Number /4" Lock Washer, Qty - 24, Part Number Clamp, Part Number , Qty - 2 Lower Mount, Part Number , Qty - 2 Clamp Bracket - Lt., Part Number , Qty - 1 #10-32 Black Lock Nut, Qty - 7, Part Number / Way Nut, Qty - 2, Part Number Upper Mount, Part Number , Qty - 2 Clamp Bracket - Rt., Part Number , Qty - 1 Rev. D pg. 2

3 Open Vehicle Bed Open the bed of the vehicle before starting the installation. Install Cab Back Retainer on Cab Back Use one (2) 1/4-20 x 3/4" Pan Head Screw and 1/4-20 Hex Nut to secure each end and four (4) #10-32 x 1/2" Screws and #10-32 Black Lock Nuts in the middle to install the Cab Back Retainer on the Cab Back Panel with the channel opening down. #10-32 x 1/2" Screws and #10-32 Black Lock Nuts 1/4-20 x 3/4" Pan Head Screw and 1/4-20 Hex Nut 1/4-20 x 3/4" Pan Head Screw and 1/4-20 Hex Nut Install Foam Strip on Assembly Center the 68" Foam Strip on top of the Assembly from the center of one corner to the center of the other corner and over the retainer mounting holes. Cut off any excess. Peel the backing off the tape and press it fi rmly into place. 68" Foam Strip Install Retainer on Assembly Use three (3) #10-32 x 1/2" Screws and #10-32 Black Lock Nuts to install the Retainer on the Assembly, over the Foam Strip, with the channel toward the front. Retainer #10-32 x 1/2" Screws and #10-32 Black Lock Nuts Cab Back Retainer Cab Back Panel Position Assembly Place the Assembly on the vehicle. Assembly Assembly Rev. D pg. 3

4 Secure Assembly Place the Upper Mounts on top of the front support tube but under the Assembly, Align the holes with the holes in the Assembly. Place the Lower Mounts under the Upper Mounts. Install three (3) 1/4-20 x 1-1/4" Pan Head Screws with 1/4-20 Hex Nuts through the Retainer, Assembly and the Upper and Lower Mount on each side. Install three (3) 1/4-20 x 3/4" Pan Head Screws with 1/4-20 Hex Nuts through the Upper and Lower Mounts on each side. 1/4-20 x 1-1/4" Pan Head Screws with 1/4-20 Hex Nuts Install Clamp Bracket Assembly Orient the Clamp Bracket Assembly with the ball facing the inside of the vehicle and the Body Hinge toward the outside. Install three (3) 1/4-20 x 3/4" Pan Head Screws with 1/4" Lock Washers and 1/4-20 Hex Nuts. Repeat with both Clamp Brackets. 1/4-20 x 3/4" Pan Head Screws with 1/4" Lock Washers and 1/4-20 Hex Nuts Right Clamp Bracket 1/4-20 x 3/4" Pan Head Screws with 1/4-20 Hex Nuts Lower Mount Upper Mount Upper Mount Assembly Retainer Assemble Clamp Bracket Use three (3) #8-32 x 1/2" Flat Head Phillips Screws and #8-32 Nylock Nuts to mount a Ball Strut Attachment to the Right Clamp Bracket. The ball should face the inside of the vehicle. Use four (4) #8-32 x 1/2" Flat Head Phillips Screws and #8-32 Nylock Nuts to mount a Clamp to the Clamp Bracket with the clamp facing the outside. Repeat with the Left Clamp Bracket. Ball Strut Attachment Assemble Ball Strut Brackets Install a 10mm Ball Stud on each Ball Strut Bracket with a 5/16 Nut. 10mm Ball Stud 5/16 Nut Ball Strut Bracket Lower Mount 1/4-20 x 3/4" Pan Head Screw with 1/4-20 Hex Nut #8-32 x 1/2" Flat Head Phillips Screws and #8-32 Nylock Nuts Right Clamp Bracket Clamp Rev. D pg. 4

5 Install Ball Strut Bracket Assembly Orient the Ball Strut Bracket Assembly with the ball toward the inside of the vehicle. Mount the assembly to the Clamp on the front support tube with two (2) 1/4-20 x 3/4" Pan Head Screws with 1/4" Lock Washers and 1/4-20 Hex Nuts. Measure the distance between the centers of the ball studs on the Clamp Bracket Assembly and the Ball Strut Bracket Assembly. This distance should be 16". 1/4" Lock Washers and 1/4-20 Hex Nuts Secure Close the and snap the Clamps down onto the front support tube to hold it closed. Front Support Tube Clamp 1/4-20 x 3/4" Pan Head Screws Install Gas Struts Open the windshield and snap the ends of the Gas Struts into the 10mm Ball Studs and the Ball Strut Attachments on each side of the vehicle. Install Cab Back Panel Remove the bolt from the rear support tube. Place the Cab Back Panel on the vehicle and reinstall the original bolts in the lower hole in the panel. 16" Attach Gas Strut to 10mm Ball Stud Attach Gas Strut to Ball Strut Attachment Install Original Bolt in Lower Hole Rev. D pg. 5

6 Drape Top Fabric over Vehicle Drape the top fabric over the vehicle. Secure Buckle Straps Do not interfere with seat belts on any vehicle. Wrap the straps around the support cage and fasten the buckles. Pull the ends of the straps to tighten. Secure Plastic Strip in Retainer Hook the plastic strip sewn to the front of the top into the Retainer. Secure Plastic Strip in Cab Back Retainer Hook the plastic strip sewn to the rear of the top into the Cab Back Retainer. Hook Plastic Strip into Retainer Hook Plastic Strip into Retainer Strap must not interfere with seat belt Buckle Detail Rev. D pg. 6

7 Adjusting the Top The top may be rolled up and secured with the snap straps. Secure Top with Snap Strap Rev. D pg. 7

8 Care and Maintenance of your Bestop Product Your Bestop product is made of the fi nest materials available. To keep it looking new and for the maximum possible wear, it will need periodic cleaning and maintenance. Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap or use Bestoprecommended Bestop Cleaner and Bestop Protectant. Bestop Cleaner and Bestop Protectant are specially formulated to provide a total cleaning and protection system. Bestop Cleaner will not harm vehicle fi nish, is biodegradable and environmentally friendly. Bestop Protectant protects against UV-fading, cracking and hardening. Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a water-soaked cloth or sponge and a mild dishwashing detergent or use Bestop-recommended Bestop Vinyl Window Cleaner, which safely cleans and protects vinyl windows while helping prevent UV damage. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack. Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at fi rst and test the zipper. If the zipper continues to remain open squeeze more fi rmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly. Water: Seeping through at the seams may be stopped by applying 3-M Scotchgard on the inside of the seams. Rips in the fabric may be repaired with Bondex iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex instructions. Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric. Normal Slider - Jaws Parallel Damaged Slider - Jaws Spread Apart (sometimes broken) LIMITED WARRANTY We warrant our product to be free from defects in material and workmanship, for the terms specifi ed below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specified. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty. THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR REPLACE-A-TOP, SAILCLOTH REPLACE-A-TOP, SUPERTOP, SUPERTOP REPLACEMENT SKINS, SUNRIDER, AND TIGERTOP : TWO YEARS FROM DATE OF PURCHASE. THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER SOFT GOODS MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLASTICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE. THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER HARD GOODS MANUFACTURED BY OUR COMPANY (USING PRIMARILY METALS, PLASTICS, AND/OR FIBERGLASS): ONE YEAR FROM DATE OF PURCHASE. ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state. For further information or request for warranty work, please contact: Bestop Inc., Customer Service Toll-Free: (800) Main: (303) csbestop@bestop.com Website: Rev. D pg. 8