AbrasiMatic 450 Automatic Abrasive Cutter 18in [455mm]

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Paula Merritt
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1 AbrasiMatic 450 Automatic Abrasive Cutter 18in [455mm] Solutions for Materials Preparation, Testing and Analysis

The AbrasiMatic 450 Automatic Abrasive Cutter is a floor standing cutter featuring 4 cut types, providing the best options for a wide variety of applications.

like wheel and sample detection. With both X & Z wheel motion and Y table motion, larger samples can be easily sectioned using a minimal area of contact (MAC) method such as Planer or Saw.

AbrasiMatic 450 Automatic Abrasive Cutter Simple controls enable programming, recall and modification of methods, while dual joysticks provide precise control of the table and wheel.

Enhanced security features provide method PIN control, preventing other users from changing or deleting your methods. The USB drive allows for easy importing/exporting of methods.

3 The AbrasiMatic 450 Automatic Abrasive Cutter is a floor standing cutter featuring 4 cut types, providing the best options for a wide variety of applications. With best in class accessibility and visibility, this durable solid machine delivers the power to get through each cut, with precision controls, laser alignment and convenient time saving features like wheel and sample detection. With both X & Z wheel motion and Y table motion, larger samples can be easily sectioned using a minimal area of contact (MAC) method such as Planer or Saw. Serial cutting can be programmed and recalled, saving valuable time. This cutter features 3 large viewing windows, with unrestricted access to the cutting envelope through the front window. AbrasiMatic 450 Automatic Abrasive Cutter Simple controls enable programming, recall and modification of methods, while dual joysticks provide precise control of the table and wheel. Clear fields prompt the user for required parameters, while tracking elapsed cut time on the screen. Enhanced security features provide method PIN control, preventing other users from changing or deleting your methods. The USB drive allows for easy importing/exporting of methods. Cleaning is automated with the washdown controls, providing a thorough washdown cycle of 1-10 minutes. Targeted cleaning is accomplished by using the externally mounted hose and spray nozzle, while the recirculating tank is easily accessible behind the 2 wide opening doors. Visibility & Accessbility Large windows allow viewing from 3 sides for unrestricted line of sight Fixturing, wheel alignment, and cutting are made easy with un-precedented chamber access A wide front door slides up and out of the way keeping the workspace open for sample loading and unloading. Cutting Chamber The T-slot table provides Y movement for saw and planer cutting The cutting wheel provides X & Z movement to minimize part alignment time Parts stay cool with abundant coolant flow and adjustable, directed hoses Cut parts up to 36in [914mm] in length in a fully enclosed, safe environment X-Axis Y-Axis Z-Axis Advanced Features Touch Detect allows rapid wheel movement until sample is detected saving set up time Wheel Size Detection alerts user when wheel is not the appropriate size Laser Alignment allows for speedy and accurate part positioning SmartCut automatically adjusts the feedrate to ensure a quality cut and minimize damage Visit our website at for more information. 3

AbrasiMatic 450 Application Features Cut Types With serial sectioning and four available cut types, you can select what is best for your application.

Experimenting with cut type is an excellent way to ensure the most efficient and successful method for your specific needs. An intuitive user interface enables rapid setup time.

Planer Cut The abrasive wheel lowers into the sample at an incremental rate before the cutting table moves in the forward motion.

Saw Cut The abrasive wheel lowers into the sample at an incremental rate before the cutting table moves in the forward motion and again after the cutting table moves backward.

4 AbrasiMatic 450 Application Features Cut Types With serial sectioning and four available cut types, you can select what is best for your application. Based on material type and sample geometry, control the parameters that best fit your needs for each of your applications. Each cut type has advantages in certain applications. Experimenting with cut type is an excellent way to ensure the most efficient and successful method for your specific needs. An intuitive user interface enables rapid setup time. Chop Cut The abrasive wheel moves into the sample with the cutting table stationary. This cut type is recommended for smaller diameter samples. Planer Cut The abrasive wheel lowers into the sample at an incremental rate before the cutting table moves in the forward motion. This cut type is recommended for larger diameter samples and is a minimal area contact (MAC) cut type. Saw Cut The abrasive wheel lowers into the sample at an incremental rate before the cutting table moves in the forward motion and again after the cutting table moves backward. This cut type is recommended for larger diameter samples and is a minimal area contact (MAC) cut type. Y-Feed Cut The abrasive wheel is stationary and the cutting table moves forward completing a one-time cut into the sample with the cutting table stationary. This cut type is recommended for smaller diameter samples. Did You Know? The AbrasiMatic 450 Abrasive Cutter is operational in ten different languages from the Main Menu. Languages include: English, German, French, Spanish, Portuguese, Polish, Russian, Japanese, Korean, and Chinese.

Controls AbrasiMatic 450 Controls & User Interface The ergonomic control panel feels solid in the hand, yet allows precise control of the

The touch screen allows quick setup, call back of previous methods or locking of parameters.

Simple setup screens guide you through the required parameters, while advanced features like Serial Cutting and Method Import/Export

Serial Cutting & Methods Serial cutting can be programmed with ease in the Method Screen for materials that require repeated or multiple

Create samples of uniform widths by simply touching the UNIFORM menu option and designating a width in the touchscreen.

5 Controls AbrasiMatic 450 Controls & User Interface The ergonomic control panel feels solid in the hand, yet allows precise control of the table and wheel without causing operator fatigue. The touch screen allows quick setup, call back of previous methods or locking of parameters. Dual joysticks control the X & Z wheel motion and Y table motion with smooth, controlled movement. Simple setup screens guide you through the required parameters, while advanced features like Serial Cutting and Method Import/Export allow you to create, store and transfer methods. Serial Cutting & Methods Serial cutting can be programmed with ease in the Method Screen for materials that require repeated or multiple cuts. Create samples of different widths by moving the wheel to the desired position and hitting the SET button for each cut. Create samples of uniform widths by simply touching the UNIFORM menu option and designating a width in the touchscreen. Serial cutting programs are saved as a Method and can be retrieved again or exported for use in other machines or locations. Import/Export Methods Import or Export saved methods via USB to other machines or locations easily from the Import/Export Menu. Pin Control Setup a PIN when creating a method to lock cutting parameters for quality control and repeatability. Visit our website at for more information. 5

At a Glance Viewing Three large clear windows provide ample viewing area Four LED lights illuminate

length, MAC depth, Z cut depth and Pulse option where required or use saved methods Joysticks quickly

Features Touch Detect senses contact between the wheel and sample instantly swithcing from rapid advance

remianing wheel or when conditions exist that allow the table to be cut Cleanability Ample coolant flow

chamber flush, keeping debris buildup at bay and reducing cleaning times Exterior mounted washdown hose

Interlocking hood remains locked while wheel is in motion Two e-stop buttons for reachability Electronic

fluid levels, coolant concentration or to remove the tank for cleaning Large front window opens fully

6 At a Glance Viewing Three large clear windows provide ample viewing area Four LED lights illuminate chamber during setup, fixturing and sectioning Simple Controls Select Cut Type, enter Feed Rate, Y cut length, MAC depth, Z cut depth and Pulse option where required or use saved methods Joysticks quickly position wheel and table Ergonomic design keeps controls close without causing operator fatigue Advanced Features Touch Detect senses contact between the wheel and sample instantly swithcing from rapid advance to programmed feed rate Wheel Size Detection alerts operator when the cut length is too long for the remianing wheel or when conditions exist that allow the table to be cut Cleanability Ample coolant flow is provided from both the cutting arm and the top mounted nozzle Top mounted nozzle provides complete chamber flush, keeping debris buildup at bay and reducing cleaning times Exterior mounted washdown hose enables precise flushing or washdown when desired, and keeps operators hands clean and dry Safety Interlocking hood remains locked while wheel is in motion Two e-stop buttons for reachability Electronic brake stops wheel quickly Accessibility Wide opening doors allow easy access to coolant tank to check fluid levels, coolant concentration or to remove the tank for cleaning Large front window opens fully for easy access to workspace Durability Cast construction design for heavy duty cycle Convenient tool holder mounted directly to frame

7 AbrasiMatic 450 Automatic Abrasive Cutter Visit our website at for more information. 7

AbrasiMatic 450 Advanced Features Set Up Wheel Size Detection alerts user when wheel size is too small to complete

Laser Alignment allows easy alignment of the wheel with desired point on the sample.

and reduce heating during the cut The cutting arm will move downward for a short period of time and then stop for

When sample is detected, the wheel immediately slows to set feed rate Reduces feed rate when the load on the motor

5x - 4x and helps to ensure a quality cut without burning Cleanability With a flow rate of ~100gal/min [378l/min],

8 AbrasiMatic 450 Advanced Features Set Up Wheel Size Detection alerts user when wheel size is too small to complete the cut or when specified cut depth is so large that the table may be cut. Laser Alignment allows easy alignment of the wheel with desired point on the sample. Cutting SmartPulse Touch Detection SmartCut Improves quality of cut by allowing time for coolant to remove swarf and reduce heating during the cut The cutting arm will move downward for a short period of time and then stop for an equal amount of time Saves time in Chop Mode Cut-off wheel moves toward sample at maximum feed rate. When sample is detected, the wheel immediately slows to set feed rate Reduces feed rate when the load on the motor reaches a threshold that may cause damage to the part Increases cut-off wheel life by 1.5x - 4x and helps to ensure a quality cut without burning Cleanability With a flow rate of ~100gal/min [378l/min], the majority of swarf and debris is washed away during the cut. Additionally, a 1-10 minute washdown cycle can be run to clear the cutting chamber. The externally mounted hose and nozzle can be used for clearing stubborn debris.

AbrasiMatic 450 Delivers Visibility & Cutting Chamber Cutting Chamber - 36 W x 22D x 8in H [914 x 558 x 203mm] Cutting Capacity - 36 W x 10 D x 6.

75in [171mm] Cutting Depth Cut Dimensions Four different cut types offer versatility in cutting speed and cutting dimensions.

75in [254 x 171mm] Chop mode allows for faster sectioning of parts not wider than 8in [203mm] Y-Feed cutting provides rapid sectioning of smaller parts and can be

9 AbrasiMatic 450 Delivers Visibility & Cutting Chamber Cutting Chamber - 36 W x 22D x 8in H [914 x 558 x 203mm] Cutting Capacity - 36 W x 10 D x 6.75in H [914 x 254 x 171mm] T-slot Table - 25 W x 12in D [635 x 305mm] 22in [558mm] 36in [914mm] 6.75in [171mm] Cutting Depth Cut Dimensions Four different cut types offer versatility in cutting speed and cutting dimensions. Planer and Saw cutting modes enable cutting of larger samples up to 10 x 6.75in [254 x 171mm] Chop mode allows for faster sectioning of parts not wider than 8in [203mm] Y-Feed cutting provides rapid sectioning of smaller parts and can be used in conjunction with other cut types Length of Cut in Y-Axis (inches) Possible Cut Dimensions by Cut Type Planer/Saw Chop Depth of Cut in Z-Axis (inches) Applications The cutting chamber offers unrestricted access for the placement and vising of large, non-uniform, and irregularly shaped parts making the AbrasiMatic 450 an ideal solution for sectioning automotive and aerospace components. Whether performing a single cut through a turbine blade or serial sectioning a crankshaft, automated controls minimize operator input and offer repeatable results in a production environement. Visit our website at for more information. 9

Ordering Information AbrasiMatic 450 Automatic operation, 15Hp 18in [455mm] wheel capacity 12mm T-Slot black anodized aluminum bed Four different cut types:

75in H [914 x 254 x 171mm] cutting capacity SmartCut and SmartPulse Feedback system included (Recirculating tank and T-slot tables included.

) Part Number Voltage/Frequency 10-10050-250 210-250VAC, 50Hz 10-10050-450 380-420VAC, 50Hz 10-10050-260 200-240VAC, 60Hz 10-10050-460 440-480VAC, 60Hz 54in

75in [1924mm] closed 102in [2591mm] open 51in [1295mm] Specifications Voltage/Frequency/Phase Power Consumption Maximum Current Motor Power Lighting Feed Rate:

Diameter & Arbor Wheel Speed Maximum Cut Depth Cutting Chamber Dimensions/Weight 230/400VAC @ 50Hz; 220/460VAC @ 60Hz, 3 Phase 15.

7gal [90l] ~100gal/min [378l/m] Full color LCD touch screen with joystick 25 W x 12in D [635 x 305mm]; 12mm wide t-slots Front: 36 W x 28in H [914 x 711mm]

10 Ordering Information AbrasiMatic 450 Automatic operation, 15Hp 18in [455mm] wheel capacity 12mm T-Slot black anodized aluminum bed Four different cut types: Chop, Saw, Planer, and Y-Feed 36 W x 22 D x 8in H [914 x 558 x 203mm] cutting chamber 36 W x 10 D x 6.75in H [914 x 254 x 171mm] cutting capacity SmartCut and SmartPulse Feedback system included (Recirculating tank and T-slot tables included. Vising and mist extractor not included.) Part Number Voltage/Frequency VAC, 50Hz VAC, 50Hz VAC, 60Hz VAC, 60Hz 54in [1372mm] 75.75in [1924mm] closed 102in [2591mm] open 51in [1295mm] Specifications Voltage/Frequency/Phase Power Consumption Maximum Current Motor Power Lighting Feed Rate: Y-Feed, Saw, Planer MAC Depth (Saw and Planer only) Recirculation Tank Capacity Flow Rate Control Panel T-slot table dimensions Window Size Abrasive Wheel Diameter & Arbor Wheel Speed Maximum Cut Depth Cutting Chamber Dimensions/Weight 50Hz; 60Hz, 3 Phase 15.6kW 230VAC; 460VAC 15Hp [11kW] 4 high intensity LEDs in [0.05-5mm] per second in [ mm] 23.7gal [90l] ~100gal/min [378l/m] Full color LCD touch screen with joystick 25 W x 12in D [635 x 305mm]; 12mm wide t-slots Front: 36 W x 28in H [914 x 711mm] Side: 22.5 W x 32.5in H [572 x 826mm] maximum 18in [455mm] & 1.26in [32mm] 1850rpm 6.75in [171mm] 36 W x 22 D x 8in H [914 x 558 x 203mm] Approx. Weight: 2600 lbs [1179kg] 54 W x 51in D x 75.75in H [1372 x 1295 x 1924mm]/~2600 lbs [1179kg] Accessories Mist Extractor To remove mist, oil, and smoke from machinery Recirculation Tank, 23.7gal [90l] Have a second, clean tank ready to swap out to minimize downtime. 12mm T-slot Table 12in [305mm] 25in [635mm] Recommended if no other exhaust system is used Includes x 12in table (2 tables shown above)

11 Abrasive Wheels, 18in [455mm], 1.26in [32mm] Arbor (qty 10) Recommended Use SuperAlloys and General Steel, Non-ferrous Ferrous materials >HRC60 Ferrous materials HRC50-60 Ferrous materials HRC35-50 Ferrous materials HRC15-35 Ductile materials, Ti & Ti-alloys, Zr & Zr-alloys Non-ferrous materials, (Al, Cu, Brass) Part Number / Blade Thickness / 0.1in [2.4mm] / 0.153in [3.8mm] / 0.1in [2.4mm] / 0.1in [2.4mm] Vises with 12mm T-Nuts Speed Vise Kit, small Riser Block Kit, small for Speed Vise Kit Sliding Vise Kit Fastener Vise for (left) (right) MetKlamp Vise MetKlamp VII Cam-Lock Vise Universal Clamping Kit 95-C1702 Must be held by another vise such as MetKlamp 95-C1701 (right) 95-C1703 (left) 95-C1821 (left) shown 95-C1822 (right) shown Large Vises with 12 & 14mm T-Nuts 12mm T-Nuts fit the AbrasiMatic 450. Speed Vise Kit, large Riser Block Kit, large for Speed Vise Kit Chain Clamping Vise Speed Clamping Vise (left) (right) Horizontal Clamp for Speed Vise Vee Block Clamp Kit Adjustable Vee Blocks Visit our website at for more information. 11

Buehler products are used throughout the world in manufacturing facilities, quality laboratories, and universities to analyze all types of

Optics Energy & Construction Petrography Primary Metals Buehler Americas Lake Bluff, IL, US Worldwide Headquarters Binghamton, NY, US Norwood,

Buehler Worldwide Locations Buehler Asia Tokyo, JP Hong Kong, CN Shanghai, CN Other products from Buehler: Sample preparation equipment for

Metallographic consumables for sample preparation equipment including; abrasive wheels, precision blades, compression and castable mounting

Imaging & analysis and hardness testing equipment including microscopes, digital imaging equipment and software, and hardness testers Shop

Buehler continuously makes product improvements; therefore technical specifications are subject to change without notice.

com BUEHLER Germany info.eu@buehler.com 2013 BUEHLER, a division of Illinois Tool Works Inc. Printed in U.S.A. FN01473 BUEHLER France info.

12 Buehler products are used throughout the world in manufacturing facilities, quality laboratories, and universities to analyze all types of materials, including: Aerospace Automotive Biomedical & Medical Ceramic, Plastics, Composites Education, Defense, Government Electronics & Optics Energy & Construction Petrography Primary Metals Buehler Americas Lake Bluff, IL, US Worldwide Headquarters Binghamton, NY, US Norwood, MA, US Whitby, ON, CA Buehler Europe Coventry, UK Dardilly, FR Düsseldorf, DE Esslingen, DE Manufacturing Sales Service Laboratory Distributors Buehler Worldwide Locations Buehler Asia Tokyo, JP Hong Kong, CN Shanghai, CN Other products from Buehler: Sample preparation equipment for sectioning, mounting, and grinding & polishing specimen material (usually cross sectioning) prior to microstructural inspection. Metallographic consumables for sample preparation equipment including; abrasive wheels, precision blades, compression and castable mounting compounds, grinding surfaces like silicon carbide abrasive papers and diamond grinding discs, polishing cloths and polishing suspensions. Imaging & analysis and hardness testing equipment including microscopes, digital imaging equipment and software, and hardness testers Shop online at (US, DE, FR and UK only) For a complete listing of consumables, visit our website at or refer our Product Catalogue. Buehler continuously makes product improvements; therefore technical specifications are subject to change without notice. BUEHLER Worldwide Headquarters 41 Waukegan Road Lake Bluff, Illinois USA P: (847) info@buehler.com BUEHLER Germany info.eu@buehler.com 2013 BUEHLER, a division of Illinois Tool Works Inc. Printed in U.S.A. FN01473 BUEHLER France info.fr@buehler.com BUEHLER United Kingdom info.uk@buehler.com BUEHLER Canada info@buehler.ca BUEHLER Japan info.japan@buehler.com BUEHLER China china@buehler.com.hk BUEHLER Asia-Pacific info@buehler.com.hk

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