TUFTHRED - FRACTIONAL & METRIC SIZES

Transcription

1 3 East Julie Street (Voice) (Fax) TUFTHRED - FRACTIONAL & METRIC SIZES No tapping is required; just drill out the damaged threads using fractional or wire gauge drill bits. Then screw in the TufThred using a bolt and nut as an installation tool. Standard TufThreds are case hardened carbon steel. They are stronger and more wear-resistant than most OEM threads. During installation they cut their own threads and lock themselves permanently in place. ALLOY STEEL, USS & SAE SIZES T10-04C T10-0C T10-08C T10-10C T10-10F T10-1C T10-1F T10-0C T10-0F #4-40 # - 3 #8-3 #10-4 #10-3 1/4-0 1/4-8 5/1-18 5/ $ T10-4C T10-4F T10-8C T10-8F T10-3C T10-3F I T10-40C T10-40F S S 3/8-1 3/8-4 7/1-14 7/1-0 1/ / - 0 9/1-18 5/8-11 5/8-18 3/4-10 3/ $ ALLOY STEEL, METRIC SIZES T10-M04 T10-M05 T10-M0 T10-M08 T10-M10 4 X.7 5 X.8 X X X $ T10-M T10-M14 T10-M1 50-M185-I X X.0 1 X.0 18 X.5.8 $

2 3 East Julie Street (Voice) (Fax) TUFTHRED - FRACTIONAL & METRIC SIZES STAINLESS STEEL, USS & SAE SIZES T11-0C 5-83-S T11-10C T11-10F T11-1C S T11-0C S # - 3 #8-3 #10-4 #10-3 1/4-0 1/4-8 5/1-18 5/ $ T11-4C T11-4F T1C S T11-3C T11-3F T11-40C S S 3/8-1 3/8-4 7/1-14 7/1-0 1/ / - 0 5/8-11 5/8-18 3/ $ STAINLESS STEEL, METRIC SIZES T11-M04 T11-M05 T11-M0 T11-M08 4 X.7M 5 X.8 X X $ T11-M10 5-M175-S T11-M14 T11-M1 10 X 1.5 X X.0 1 X $ ASSORTMENTS 50-ASCUS 50-ALCUS 50-ATCUS 50-ALMUS 5-ASCUS 5-ALCUS 5-ALMUS DESCRIPTION Basic fractional, alloy steel, each #-3 to #10-3, each 1/4 to 1/ coarse, steel tray. Expanded fractional, alloy steel, each #-3 to #10-3, each 1/4 to 1/ coarse, each 5/8 & 3/4 coarse, steel tray. Large fractional, alloy steel, each 1/4 to 1/ coarse, each 5/8 & 3/4 coarse, 3 each 7/8-9 & 1-8, steel tray. Expanded metric, alloy steel, each 4mm to 10mm, each mm to 1mm, steel tray. Basic fractional, stainless steel, each #-3 to #10-3, each 1/4 to 1/ coarse, steel tray. Expanded fractional, stainless steel, each #-3 to #10-3, each 1/4 to 1/ coarse, each 5/8-11 thread, steel tray. Expanded metric, stainless steel, each 4mm to 8mm, each 10mm to 1mm, steel tray. $

3 3 East Julie Street (Voice) (Fax) TUFTHRED - INSTALLATION INSTRUCTIONS STEP 1. Drill out damaged threads with correct size drill bit. See the chart for bit sizes. It is important to counterbore the pilot hole in order to ensure the TUF-THRED starts cutting straight into the parent material. In certain applications, using stainless steel TUF- THREDS, it may be necessary to tap with the appropriate thread size for the external thread of the TUF-THRED being installed. STEP. Select a bolt to use as an installation tool. The diameter and thread size of this bolt will be the same as the original thread size. A grade 8 bolt is preferred. Install a hex nut on the bolt turning it up the bolt until the amount of thread showing below the nut is about 3/4 of the overall length of the TUF-THRED. Now turn the TUF-THRED onto the bolt until it stops against the nut. The small holes in the TUF-THRED face the end of the bolt and must remain open for chip clearance. STEP 3. Carefully align the TUF-THRED to the drilled hole. It is critical that the TUF-THRED be started straight. For 3/8, 7/1, 1/, 9/1, 5/8, and 3/4 sizes, the counterbore described in step 1 insures a straight start. Using a wrench on the stop nut, turn the TUF-THRED into the hole until it is flush with the surface of the repaired item. You will feel the TUF-THRED cut its own threads as it goes in. Break the stop nut loose while holding the hex head of the bolt with another wrench. Remove the nut and bolt. regulations set by OSHA and ANSI safety code B7.1, and assumes all other risks

4 3 East Julie Street (Voice) (Fax) TUFTHRED - INSTALLATION INSTRUCTIONS ALLOY STEEL / U S S & S A E S I Z E S SIZES, SIZES, EXTERNAL INSERT DRILL SIZE MILD STEEL, CAST IRON DRILL SIZE ALUMINUM, NON-FERROUS DRILL SIZE COUNTERBORE T10-04C T10-0C T10-08C T10-10C T10-10F T10-1C T10-1F T10-0C T10-0F T10-4C T10-4F T10-8C T10-8F T10-3C T10-3F I I T10-40C T10-40F S S /4-0 1/4-8 5/1-18 5/1-4 3/8-1 3/8-4 7/ 7/1-0 1/-13 1/-0 9/1-9/1-18 5/8-11 5/8-18 3/4-1 5x0.MM x0.8mm.5x0.8mm 8x1.0MM 8x1.0MM 10x1.5MM 10x1.5MM x1.5mm x1.5mm 14x1.5MM 14x1.5MM 1x1.75MM 1x1.75MM 18x.0MM 18x.0MM 13/1-13/1-0x.0MM 0x.0MM 1-5/ / /1 (.188) # (.1) C (.4) N (.30) N (.30) V (.377) V (.377) 9/4 (.453) 9/4 (.453) 17/3 (.531) 17/3 (.531) 39/4 (.09) 39/4 (.09) 11/1 (.88) 11/1 (.88) 5/3 (.781) 5/3 (.781) 49/4 (.7) 49/4 (.7) 1-1/3 (1.031) 1-1/3 (1.031) #13 (.185) 7/3 (.19) B (.38) 19/4 (.97) 19/4 (.97) U (.38) U (.38) 7/1 (.438) 7/1 (.438) 33/4 (.51) 33/4 (.51) 19/3 (.594) 19/3 (.594) 43/4 (.7) 43/4 (.7) 49/4 (.7) 49/4 (.7) 3/4 (.750) 3/4 (.750) 1-1/4 (1.01) 1-1/4 (1.01) #9 A F 5/1 5/1 5/4 5/4 31/4 31/4 9/1 9/1 41/4 41/4 3/3 3/3 13/1 13/1 51/4 51/4 1-5/4 1-5/4 ALLOY STEEL / M E T R I C S I Z E S T10-M04 T10-M05 T10-M0 T10-M08 T10-M10 T10-M T10-M14 T10-M1 50-M185-I M4 x.7 M5 x.8 M x 1.0 M8 x 1.5 M10 x 1.5 M x 1.75 M14 x.0 M1 x.0 M18 x.5.5x.08mm 8x1.0MM 10x1.5MM x1.5mm 14x1.5MM 1x1.75MM 18x.0MM 0x.0MM 1-5/ C (.4) N (.30) V (.377) 9/4 (.453) 17/3 (.531) 39/4 (.09) 11/1 (.88) 49/4 (.7) 1-1/3 (1.031) B (.38) 19/4 (.97) U (.38) 7/1 (.437) 33/4 (.51) 19/3 (.594) 43/4 (.7) 3/4 (.750) 1-1/4 (1.01) F 5/1 5/4 31/4 9/1 41/4 3/3 51/4 1-5/4 Notes: Check with factory for correct pilot and counterbore hole sizes for unlisted part numbers ( ).

5 3 East Julie Street (Voice) (Fax) OS/TUFTHRED - LARGE S Easy to install Requires no special tooling Repaired thread is better than original Heritage manufacturers a wide variety of Oversize TufThreds. They are an efficient, cost effective way to repair large threads in heavy equipment. M a d e f r o m c h r o m i u m - molybdenum alloy steel they are hardened t h ro ug h ou t f or maximum strength and load distribution. Exterior threads are rolled for superior strength. They are as hard, or harder, than even premium grade fasteners. Properly installed, they will last indefinitely. They are installed by drilling out the old threads using standard fractional drill bits. Tap the resulting hole with a standard tap. (See chart for correct tap sizes.) Then screw in Tuf-Thred using a common bolt and nut as an installation tool. Tuf-Threds are designed to be locked in place mechanically (pinning) or with an anaerobic sealant such as Loctite #71. Standard sizes listed work best for most applications. Heavier versions are intended to repair major damage or to replace other manufacturers soft inserts. Thinwall TufThreds are designed to repair threads with minimum removal of the parent metal. Strength: Assuming proper installation, the tensile pull-out strength of TufThred inserts depends on: (1) the size of the outside thread, () the length of the insert, and (3) the shear strength of the parent material. All Heritage Oversize TufThred inserts are designed to provide a theoretical pull-out strength greater than a grade 8 fastener of the size of the inside thread when the insert is installed in any material with a shear strength greater than cast aluminum (,000 psi). Sizes other than those listed are available with with short lead times at reasonable cost.

6 3 East Julie Street (Voice) (Fax) OS/TUFTHRED SUPERIOR REPAIR - SYSTEM FRACTIONAL FOR LARGE & S METRIC ALLOY STEEL / USS & SAE SIZES 31-C48A 31-C48B 31-C48C 31-C48D 31-C48E 31-F48A 31-F48B 31-F48C 31-F48D 31-F48E DESCRIPTION (UNC) STANDARD (UNC) HEAVY WALL (UNC) E-Z LOCK REPLACEMENT (UNC) KEY LOCK REPLACEMENT (UNC) THINWALL 3/4-1 (UNF) STANDARD 3/4-1 (UNF) HEAVY WALL 3/4-1 (UNF) E-Z LOCK REPLACEMENT 3/4-1 (UNF) KEY LOCK REPLACEMENT 3/4-1 (UNF) THINWALL I.D. 3/4-1 3/4-1 3/4-1 3/4-1 3/4-1 O.D. 1-1/8-1-1/8-1-7/1 1-7/1 3/4 1-1/8 1-7/1 1-7/1 1-7/1 3/4 1-1/8 1-7/1 () 31-C5A 31-C5B 31-F5A 31-F5B 7/8-9 (UNC) STANDARD 7/8-9 (UNC) THINWALL (UNF) STANDARD (UNF) THINWALL 7/8-9 7/ / 1-1/ 1-1/ 1-1/ C A L L 31-C4A 31-C4B 31-F4A 31-F4B 31-FF4A 31-FF4B (UNC) STANDARD (UNC) THINWALL 1- (UNF) STANDARD 1- (UNF) THINWALL (UNF-OLD) STANDARD (UNF-OLD) THINWALL /8-1-1/4-1-3/8-1-1/4-1-3/8-1-1/4 - F O R 31-C7A 31-C7B 31-F7A 31-F7B 31-C80A 31-F80A 31-C88A 31-C88B 31-F88A 1-1/8-7 (UNC) STANDARD 1-1/8-7 (UNC) THINWALL 1-1/8 - (UNF) STANDARD 1-1/8 - (UNF) THINWALL (UNC) STANDARD 1-1/4 - (UNF) STANDARD 1-3/8 - (UNC) STANDARD 1-3/8 - (UNC) HEAVY WALL 1-3/8 - (UNF) STANDARD 1-1/ / /8-1-1/8-1-1/4-1-3/8-1-3/8-1-3/8-1-1/ - 1-3/8-1-1/ - 1-3/ / P R I C I N G 31-C9A 31-F9A 1-1/ - (UNC) STANDARD 1-1/ - (UNF) STANDARD 1-1/ - 1-1/ /4-4-1/ MC0A 31-MF0A 0 x.5 MM METRIC 0 x 1.5 MM METRIC 0 x.5 0 x / 1-1/ 31-MC4A 31-MF4A 31-MFF4A 4 x 3 MM METRIC 4 x MM METRIC 4 x 1.5 MM METRIC 4 x 3 4 x 4 x /8-1-3/8-1-3/ - 1-1/ 1-1/ 1-1/

7 3 East Julie Street (Voice) (Fax) OS/TUFTHRED - INSTALLATION INSTRUCTIONS STEP 1. Drill out damaged threads with correct size drill bit. See the following chart for bit sizes. STEP. Tap the drilled hole with a standard tap of the correct diameter (See chart following page). Clean the resulting tapped hole with a non-residue degreasing cleaner. STEP 3. Select a bolt to use as an installation tool. The diameter and thread size of this bolt will be the same as the original thread. A grade 8 bolt is preferred. Install a hex nut on the bolt turning it up the bolt until the amount of thread showing on the bolt is about equal to the overall length of the Tuf-Thred. Now turn the Tuf-Thred onto the bolt until it stops against the nut. STEP 4. If you plan to use an anaerobic sealant (such as Loctite #71) as a locking device, clean the outside threads of the Tuf-Thred with a non-residue degreasing cleaner and coat these threads with sealer now. Be careful that none of the sealer gets on the inside threads now or during insertion. STEP 5. Using a wrench on the hex nut, turn the Tuf-Thred into the hole until it is flush with the surface of the repaired item. Break the nut loose while holding the hex head of the bolt with another wrench. Remove the nut and bolt. If an anaerobic sealant has been used as a locking device, allow 4 hours at room temperature for curing before reassembling.

8 3 East Julie Street (Voice) (Fax) OS/TUFTHRED - INSTALLATION INSTRUCTIONS 31-C48A 31-C48B 31-C48C 31-C48D 31-C48E 31-C48G 31-F48A 31-F48B 31-F48C 31-F48D 31-F48E ALLOY STEEL / USS & SAE SIZES DESCRIPTION DRILL SIZE (UNC) STANDARD (UNC) HEAVY WALL (UNC) E-Z LOCK REPLACEMENT (UNC) KEY LOCK REPLACEMENT (UNC) THINWALL (UNC) HEAVY WALL 3/4-1 (UNF) STANDARD 3/4-1 (UNF) HEAVY WALL 3/4-1 (UNF) E-Z LOCK REPLACEMENT 3/4-1 (UNF) KEY LOCK REPLACEMENT 3/4-1 (UNF) THINWALL 1-7/4 (1.109) 1-3/4 (1.047) 13/1 (.813) 1-11/3 (1.344) 1-7/4 (1.109) 1-3/4 (1.047) 13/1 (.813) TAP SIZES 1-1/8-1-1/ - 1-1/8-31-C5A 31-C5B 31-F5A 31-F5B 7/8-9 (UNC) STANDARD 7/8-9 (UNC) THINWALL (UNF) STANDARD (UNF) THINWALL 1-7/4 (1.109) 15/1 (.938) 1-7/4 (1.109) 15/1 (.938) 31-C4A 31-C4B 31-F4A 31-F4B 31-FF4A 31-FF4B (UNC) STANDARD (UNC) THINWALL 1- (UNF) STANDARD 1- (UNF) THINWALL (UNF-OLD) STANDARD (UNF-OLD) THINWALL 1-7/3 (1.19) 1-11/1 (1.17) 1-7/3 (1.19) 1-11/4 (1.17) 1-7/3 (1.19) 1-11/4 (1.17) 1-3/8-1-1/4-1-3/8-1-1/4-1-3/8-1-1/4-31-C7A 31-C7B 31-F7A 31-F7B 1-1/8-7 (UNC) STANDARD 1-1/8-7 (UNC) THINWALL 1-1/8 - (UNF) STANDARD 1-1/8 - (UNF) THINWALL 1-11/3 (1.344) 1-5/1 (1.313) 1-11/3 (1.344) 1-5/1 (1.313) 1-1/ - 1-3/8-1-1/ - 1-3/8-31-C80A 31-F80A (UNC) STANDARD 1-1/4 - (UNF) STANDARD 1-9/1 (1.53) 1-9/1 (1.53) 31-C88A 31-C88B 31-F88A 1-3/8 - (UNC) STANDARD 1-3/8 - (UNC) HEAVY WALL 1-3/8 - (UNF) STANDARD 1-9/1 (1.53) 1-13/1 (1.813) 1-9/1 (1.53) - 4-1/ 31-C9A 31-F9A 1-1/ - (UNC) STANDARD 1-1/ - (UNF) STANDARD 1-13/1 (1.813) 1-13/1 (1.813) - 4-1/4-4-1/4 31-MC0A 31-MF0A 0 x.5 MM METRIC 0 x 1.5 MM METRIC 31-MC4A 31-MF4A 31-MFF4A 4 x 3 MM METRIC 4 x MM METRIC 4 x 1.5 MM METRIC 1-7/3 (1.19) 1-7/3 (1.19) 1-7/3 (1.19) 1-3/8-1-3/8-1-3/8 -