ATT-57/95, REDUCING SAMPLES TO THE TESTING SIZE
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1 1.0 Scope ATT-57/95, REDUCING SAMPLES TO THE TESTING SIZE 1.0 SCOPE This method describes the procedures for reducing samples using the splitting or quartering methods so that the reduced sample: a) meets the minimum sample size for testing, b) has minimum segregation, and c) is representative of the original sample. 2.0 EQUIPMENT 2.1 Splitting Method splitter spatula brush two metal pails or large mixing pans two large drying pans 2.2 Quartering Method square nosed shovel broom (or brush) 2 m x 2.5 m tarpaulin (or a sheet of plywood) two large drying pans 3.0 PROCEDURE Original samples are reduced to the testing size using the splitting or quartering methods. The splitting method is used for materials having a maximum topsize of µm. The quartering method is used for materials with a topsize larger than µm, or if a splitter is not available. 3.1 Splitting Method 1. Ensure the splitter and bags are clean, the bags are securely attached to the splitter and have no holes. 2. Place one empty metal pail (or large mixing pan) on each side of the splitter and insert the splitter bags into each pail (or pan). 3. Stand on one side of the splitter and pour half of the sample through, avoiding loss of material. 4. To minimize segregation, periodically agitate the splitter use its entire length. Use a spatula to clear the larger particles.
2 3.1 Splitting Method 5. Switch sides and repeat steps 3 and 4 with the remainder of the sample. Ensure both pails have approximately the same amount of material. 6. Empty into the pails any material left in the splitter bags. 7. Remove one of the pails and replace it with an empty one. 8. Repeat steps 3 to 6 using the material in the pail. 9. Replace the pail with the least material with any empty one. 10. Weigh the pail containing the least material. Calculate the weight of the aggregate and plan the splitting process that will give the minimum sample required. Try to avoid splitting process which results in large samples. NOTE: Test procedures show the minimum dry weight of testing samples. If the sample is not dry, the required weight of the split should be account for the amount of water in the sample. 11. Continue splitting the sample in the planned manner until at least the minimum sample required, but not too large of a sample, is obtained. 12. On the last split, replace both pails (or mixing pans) with two tared large drying pans. 13. Weigh both samples and subtract the corresponding tare weights. 14. Calculate the percent difference between the two samples as follows: a) Calculate the weight difference between the two samples. b) Determine the average weight of the two samples. c) The percent difference is then % Difference Weight Difference Between Samples Average Weight of the Two Samples 100% 15. If the percent difference is less than 10%, proceed to step 16. If it is more than 10% but the average weight meets the minimum sample size: a) Combine the two split samples. b) Re-split the combined sample. c) Re-weigh each split sample. d) Calculate the new percent difference If after a couple of tries the result is still unacceptable, replace the splitter.
3 3.2 Quartering Method 16. If the % difference is acceptable but the average of the two weights is lower than the minimum sample size required, repeat the splitting procedure using the original sample. Never scoop any material to make up for the difference between samples. Samples must be reduced using this method or the Quartering Method (Section 3.2). 3.2 Quartering Method This method reduces a sample by successively mixing, dividing into quarters and keeping two opposite quarters of the sample Quartering on a Smooth Surface 1. Pour all the component samples onto a clean tarpaulin or a plywood sheet. 2. Use the square nosed shovel to blend the aggregate thoroughly by turning the entire sample over three times. 3. With the last turning, shovel the entire sample into a cone shaped mound by depositing each shovel on top of the preceding one, as shown in Figure 1.
4 3.2.2 Quartering on a Rough Surface 4. With the shovel, press down the top of the conical pile until the pile is flattened to a uniform thickness and diameter. The diameter should be approximately four to eight times the thickness. 5. Split the mound down the middle, then split each half mound through the center so that four equally sized piles are obtained. 6. Remove the material from two opposite quarters, including all fine material and discard it. 7. Use the brush or a broom to clean the empty spaces. 8. Repeat steps 2 to 7 with the remaining material until the required sample size is obtained Quartering on a Rough Surface 1. Place all the component samples onto a clean tarpaulin. 2. Alternately lift each corner of the tarpaulin and then pull it over the sample toward the diagonally opposite corner until the aggregate is thoroughly mixed. 3. Hold the two corners on one end of the tarpaulin at a slight inward angle as shown in Figure 2, then lift up. Do the same for the other end of the tarpaulin until a conical mound is formed.
5 4.0 Hints and Precautions 4. Repeat steps 4 to 7 of Section Repeat steps 1 to 3 above followed by steps 4 to 7 of Section with the remaining material until the required sample size is obtained. 4.0 HINTS AND PRECAUTIONS 1. Segregation of the sample must be avoided. 2. The mixing and coning of the sample may be performed using either procedure described in Section or or a combination of both. 3. If the surface beneath the tarpaulin is very rough and it is impractical to use the shovel to divide the flattened sample, proceed as follows: a) Insert a stick or pipe beneath the tarpaulin under the center of the mound, then lift both ends of the stick, dividing the sample into two equal parts. b) Remove the stick leaving a fold of the tarpaulin between the divided portions. c) Insert the stick at right angles to the first division and again lift both ends of the stick, dividing the sample into four equal parts.
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