Zürn Header Extensions. Solutions to make your combine even more efficient.

Transcription

1 Zürn Header Extensions Solutions to make your combine even more efficient.

2 Combine capacity starts with the header Avoid losses - harvest more! Every combine driver has experienced the problems when harvesting rapeseed/canola: the stems of the plants are woven into one another and the pods burst as soon as they are touched by the cutting platform. Losses may make the rapeseed/canola harvest a arduous and expensive business. However, losses caused by the cutting platform are preventable! Zürn header extensions have proven in the efficient rapeseed/canola harvest for more than 30 years. The superior mechanical drive of the side knives has been proved ten thousand times for direct rapeseed/canola harvest. The table extension reliably catches the seeds which would normally fall on the ground. Independent agricultural institutes have found out that the losses of direct cutting can be reduced by 300 kg per hectare if a rape header is used. Thus, a rapeseed/canola header extension pays for itself over a very short period of time.

3 Ein Schneidwerk für Raps und alle Getreidearten Perfekt für jede Fruchtart, jeden Ertrag und jede Erntebedingung Reduction of seed losses The attachment extends the cutting table by 80 cm which increases the harvest yield by reducing losses. Very fast payback A rapeseed/canola header extension pays for itself quickly. At a market price for rapeseed/canola of 300 /t, the use of a rapeseed/canola platform brings an increase of revenue of up to 90 /ha. Perfekte Aufnahme des Ernteguts unter schwierigen Bedingungen: PremiumFlow arbeitet immer optimal, auch unter wechselnden Bedingungen entlang der Schneidwerksbreite.

4 Zürn can help you to increase your harvesting yields A header extension pays for itself quickly. A rape header pays for itself over a short time and even with a smaller acreage: * The table extension prevents seeds which are shattered out of the pods by the reel touching the ground. The side knives cut the woven stems and prevent the whole plant from being pulled out of the crop which would result in pods bursting. The auger transports the crop. In the middle, where the auger fingers grab the material and pull it into the feeder house, they rip the pods open in an aggressive manner. Seeds spatter out of the front of the cutting platform. A table extension catches the seeds which would normally fall on the ground. Summing up, the use of a rape header reduces the harvesting losses when direct cutting rape seed significantly. The yields rise by 10%.* 3 Losses (100kg/ha) Left Hand Side Middle Right Hand Side standard cutting unit Rape header extension * This effect was impressively confirmed in a experimental study performed by the independent French agricultural institute CETIOM (Centre Technique lnterprofessionel des Oleagineux Metropolitains) study. Area of rape cutting platform in which losses occur Source: CETIOM research from 2002 until 2005 in Dijon (France)

5 Rape Header RapsProfi II Ten thousand times proven table extensions with mechanical driven side knives. Patented mechanical drive of the slim side knifes - no motor on the top end of the knife High-performance rapeseed/canola side knives Counter acting knives with 1.35 m cutting lenght, slim high-performance sections and plastic knife guides perform a straight cut with low losses. Directly driven by the horizontal knife of the header extension: slim design, low vibration and less cutting losses. Stainless steel front-end of side door for a smooth crop flow. Very solid design Central steel tube frame, designed for cutting widths up to m and still low weight. Completely closed side wall Rape seeds and straw fall onto the table extension and not into the drive system. Schumacher cutting system Knife bar with double guards and individual bolted knife sections with fine toothing for perfect cutting results and low wear. Planetary knife drive The linear stroke provides high cutting performance and durability. RapsProfi header extensions are available for all John Deere cutting platforms of series 600R, 600F, 300, 800 and 900 (different technical specifications depending on the series).

6 Higher yields by considerable loss reduction Superior drive technology for highest reliability in operation. Mechanically driven rape side knife The counter-acting side knives cut interwoven stems. The superior mechanical drive features maximum reliability. Side knives are driven directly by the horizontal knife of the cutting platform. Due to the purely mechanical drive Zürn table extensions are attached very easy and fast. Your Zürn benefits at a glance: Slim design with less cutting losses. Low vibration because of the missing weight of a motor on top of the knife. No electric or hydraulic motor therefore no interference with the combine s electric or hydraulic system.

7 Excellent fitting The header extension without compromise. Unmatched fast installation and removal Reduction of set-up time by simple and fast installation: The header extension can be installed within 10 minutes - without the need for any tools. Tighten 4 quick-locks, put on the belt, and that s it! No changes to the grain header needed Easy first-time installation in the workshop: No holes need to be drilled and there is nothing to weld. All the necessary holes already exist in the John Deere cutting platform. Reliable spare parts supply Zürn RapsProfi header extensions use many original John Deere components: planetary knife drive with linear stroke, Schumacher cutting system, V-belts, bearings, etc. In case of an emergency, spare parts are available in the fastest way. Excellent fitting accuracy Each rape header is designed specifically for each cutting platform. With Zürn rapeseed/canola harvesting equipment there is no need to compromise. No separate attachment parts The extractable belt tensioning bracket can stay in the cutting platform when harvesting grain.

8 RapsCompact Rape side knife The mechanically driven side knifes. Simple and reliable The mechanically driven side knifes RapsCompact are the cost effective alternative solution to the RapsProfi rape header extension for smaller acreages. Separate side knife without a table extension for installation on the right hand side of John Deere cutting platforms. Compact design - very easy and fast installation and removal due to 2 quick-locks and integrated attachment parts. Patented mechanical drive driven by the horizontal knife of the cutting platform. Patented mechanical drive Very low vibration. No motor on the top end of the knife which would touch rape seed pods by itself and produce losses. No electric or hydraulic motor and therefore no interference with the combine s electric or hydraulic system. Solid and strong Counter-acting knives and slim high performance sections perform a straight cut with low losses m cutting length Plastic knife guide Slim design Provides a smooth crop flow and low cutting losses. New: Side knifes for draper headers Compact side knifes with mechanical drive for installation on the right and left hand side of John Deere 600D draper headers. RapsCompact side knifes are available for all John Deere cutting platforms of series 600R, 600F, 600D, 300, 800 and 900 (different technical specifications depending on the series).

9 Rape side knife E-Cut The electrically driven Rape side knife. Electric side knife for universal use on different combine models or cutting platforms (no attachment parts in basic configuration). For LH or RH adaption; attachment parts for John Deere 600R series are available as option. Driven by a high-quality electric motor. Drive system with tooth belt and crankshaft. Counter-acting knives with a cutting lenght of 1.35 m and plastic knife guides.

10 The clever solution for sunflower harvest. Cost-effective equipment for standard headers. Sunflowers have fragile stems and heavy bloom. To prevent that sunflower heads fall to the ground before they are collected by the header, special care is necessary The Zürn sunflower header extension is the perfect solution for sunflower harvesting. Specially designed pans reliably catch the sunflower heads and avoid unnecessary losses. Due to the one piece design of the header extension your standard cutting unit is converted in very short time. Bild: Joujou/pixelio.de

11 The sunflower extension in a one-piece design For a fast and easy conversion. The clever solution: Integrated one piece design with pans and side panels for complete attachment to the cutting platform. Fast and easy installation and removal by two quick locks on both sides - uses the same fixing points as the rape header. Specially designed pans avoid grain losses and guide the sunflowers - row-independent - to the cutting system. For blockage-free operation the cutting fingers are completely covered. Sheet metal covers for the reel prevent spiking of sunflower heads. For an even higher harvesting speed a special 3-part sunflower reel is available as an option. Reasonable price-performance ratio for the user. Due to the new design of the pans sunflower heads slide even better into the cutting platform. The new plastic pans reduce the weight and increase the rigidity of the header extension.

12 Get quick and safely to your destination Perfectly matched transport solutions for your John Deere cutting platforms. The product range of Zürn contains a complete family of header transporters for the transportation of your cutting platforms. 1-Axle, tandem, 2-axle and 4-wheel-steered transporters with high ground clearance despite low loading height. Appropriate transport solutions for every cutting width, exactly tailored to the particular combine harvester and header model. Specially designed and customized supports for John Deere cutting platforms of series 600R, 600PF, 600X, 600F, 600D und 600C. The sophisticated design simplifies the loading and ensures a safe transport of headers. The self-centering V-Lock system makes the loading of the header even easier and more comfortable. Torsion free central support frames, stable axle design and extremely durable tyres. No matter whether you decide on a single-axle entry level model or the all-wheel-steered top model, with the robust header transporters from Zürn you will always transport your cutting platforms quickly and safely to the destination.

13 To always have your rape extension with you Stay flexible with VarioSupport for header extensions. Zürn rape headers can be installed in a few minutes much faster than one would need to adapt a variable cutting platform from grain to rape seed harvesting. But what if the rape header is some distance away back in the yard? The solution is: VarioSupport The patented system uses hydraulically movable supports to move the rape header out to a position where the cutting platform can be stored independent of the rape header. So one is flexible and can decide in the field whether to harvest this field of rape or that field of barley. The attachment of the rape header to the platform can be done on the transporter. With a manual hydraulic pump one can bring it out of the transport position towards the cutting platform and connect it in the same manner as if it was done on the ground. With VarioSupport you always have your rape header with you in the transitional period between grain and rapeseed/canola harvest. VarioSupport kits are available for all types of Zürn header transporters.

14 John Deere Allied Equipment All from one hand. Zürn rape/canola header extensions, side knives, sunflower attachments and header transporters carry the John Deere Allied Equipment seal of approval. This means for you: full warranty coverage monitoring of product quality exact fitting reliable spare parts supply The Zürn PremiumFlow high performance belt conveyor header is available exclusively through the John Deere Portfolio Extension Program. The Zürn ProfiCut direct cutting header is the John Deere recommended solution for whole crop harvest with forage harvesters.

15 Technische Daten RapsProfi II 618 RapsProfi II 620 RapsProfi II 622 RapsProfi II 625 RapsProfi II 630 RapsProfi II 635 Schnittbreite 5,50 m (18 ft) 6,10 m (20 ft) 6,70 m (22 ft) 7,60 m (25 ft) 9,15 m (30 ft) 10,70 m (35 ft) Serie Option nicht verfügbar This literature has been compiled for worldwide circulation. Some illustrations and text may include product options and accessories not available in all regions. Please contact your local dealer for details. Zürn Harvesting reserves the right to change specification and design to products described in this literature without notice

16 EN Vorsatzschneidwerke JD 9/ Years of Passion for Ag Machinery Our product range. The company Zürn was founded in 1885 as a blacksmith shop. In 1963 Zürn became a John Deere dealership. For more than 30 years Zürn has been developing and producing attachments for combine and forage harvesters for all manufacturers. PremiumFlow Belt Header ProfiCut Direct Cut Header RapsCompact Side Knifes The extensive range of products extends from header attachments for rape and sunflower harvesting, to the direct cutting ProfiCut header and the high-performance PremiumFlow belt header. Header transporters complete our portfolio. At our Hohebuch factory we have developed, Header Transporter Plot Seeders Plot Combines produced and sold clean grain plot combines for field research since Zürn has many years of production and service experience. Therefore we can assure you of highperforming, reliable machines and attachments which are designed for use in all conditions. Zürn Harvesting GmbH & Co. KG Kapellenstrasse 1 D Schöntal-Westernhausen Tel.: +49 (0) Fax: +49 (0) info@zuern.de