DECLARATION OF CONFORMITY. Declaration of Conformity

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Reynard Greer
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FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509500400

1 Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin. 7 Ton Log Splitter Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environment. FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: sales@sip-group.com or technical@sip-group.com Ref: Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference 1

DECLARATION OF CONFORMITY Declaration of Conformity We SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England As the manufacturer's authorised

2 DECLARATION OF CONFORMITY Declaration of Conformity We SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England As the manufacturer's authorised representative within the EC declare that the 7 Ton log splitter - SIP Pt. No Suppliers Part No. LS7S Conforms to the requirements of the following directive(s), as indicated. 2006/95/EC 2006/42/EC 2004/108/EC 2002/95/EC As Amended By 2008/35/EC Low Voltage Directive Machinery Directive EMC Directive ROHS Directive And the following harmonised standard(s) EN :2006+A1 EN :1997+A1+A2 EN :2006+A1+A2 EN :2000 EN :2006+A1 EN 609-1:1999+A2 Signed:... Mr P. Ippaso - Director - SIP (Industrial Products) Ltd Date: 07/07/

3 PARTS LIST.cont 39 Intake Hose WD Pump Intake Nozzle WD Oil Pump WD Spring Washer WD Screw M8x35 WD High Pressure Oil Hose 3 WD Valve Tube Nozzle WD Valve Injection Nozzle WD Oil Return Pipe WD CA Valve WD Washer WD Valve Plug WD T-Connector WD High Pressure Oil Hose 1 WD High Pressure Oil Hose 2 WD T-Plug Nut WD Bolt M8x25 WD Draw Sleeve WD Pump Guard WD Wheel WD Circlip WD Screw M6x16 WD Locknut M10 WD Cap WD Lock-out Lever WD O-Ring 32x3.55 WD Bolt M10x35 WD Wheel Cover WD Bolt M16x25 WD Washer WD Upright Tube Weldment WD Lock Shaft WD C3 Cylinder WD Sliding Plate WD Wedge Bracket Weldment WD Bolt M6x30 WD Screw M6x20 WD Armguard Plate WD Washer WD Locknut WD CONTENTS Page No. Description 4 Safety Instructions 6 Electrical Connection 7 Guarantee 8 Unpacking the Log Splitter 8 Contents and Accessories 9 Getting to Know Your Log Splitter 12 Technical specifications 12 Assembly Instructions 13 Operating instructions 17 Maintenance Instructions 18 Troubleshooting 19 Wiring diagram 20 Exploded diagram 21 Parts list 23 Declaration of conformity 3

4 SAFETY INSTRUCTIONS PARTS LIST IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the Log splitter. When using your log splitter, basic safety precautions should always be followed to reduce the risk of fire, electric shock, personal injury and / or damage to the log splitter. Read all these instructions before operating the log splitter and save this user manual for future reference. SIP recommends that this log splitter should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you. KNOW YOUR LOG SPLITTER: Read and understand the owner's manual and labels affixed to the log splitter. Learn its applications and limitations, as well as the potential hazards specific to it. DO NOT USE THE LOG SPLITTER IN DANGEROUS ENVIRONMENTS: Do not use your log splitter in damp or wet locations, or expose it to rain / water. Always provide adequate space around the log splitter. KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area. STAY ALERT: Always watch what you are doing and use common sense. DISCONNECT THE LOG SPLITTER FROM THE MAINS SUPPLY: When not in use. DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards. HAVE YOUR LOG SPLITTER REPAIRED BY A QUALIFIED PERSON: The log splitter is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user, and void your warranty. DANGER! Check that the log splitter is in sound condition and good working order. Take immediate action to repair or replace damaged parts. USE RECOMMENDED PARTS ONLY - Unapproved parts may be dangerous and will invalidate the warranty. WARNING! Only operate on a level and stable surface. WARNING! Do not allow untrained persons to operate the machine and do not operate the machine without all covers etc. correctly fitted. WARNING! RISK OF ELECTRIC SHOCK. Do not expose the log splitter to water spray, rain, dripping water or moisture of any kind. Do not move the machine when it is running. Do not leave the machine unattended when in use. Switch the machine off and unplug from the mains supply before leaving the work area. Do not allow children or animals near the log splitter, particularly when in use. Ensure that the log splitter is correctly turned off when not in use and store in a safe, No. Description SIP Part No. 1 Work Table WD Round Cover WD Operate Handle WD Lever Handle WD Right Guard Assy WD Knob WD Clamping Fork (Right) WD Left Guard Assy WD Control Lever Shaft WD Nut WD Washer WD Hex Bolt WD Control Link Plate WD Fork WD Locknut M8 WD Clamping Fork (Left) WD Knob WD Square Cover WD Nut WD Draw Rod WD Pin WD Circlip WD Plastic Insert 1 WD Plastic Insert 4 WD Screw M6x16 WD Locknut M4 WD Plastic Insert 2 WD Plastic Insert 3 WD Screw M6x10 WD Stop Limit Plate WD Nut M16 WD Switch WD Screw M4x6 WD Motor WD Washer WD Bolt M10x30 WD Junction Box WD Hose Clamp WD

EXPLODED DIAGRAM SAFETY INSTRUCTIONS.cont dry area, out of reach of children. Do not unplug the log splitter to switch it off - always use the on/off switch. Never stand on the log splitter.

5 EXPLODED DIAGRAM SAFETY INSTRUCTIONS.cont dry area, out of reach of children. Do not unplug the log splitter to switch it off - always use the on/off switch. Never stand on the log splitter. DO NOT dismantle or tamper with the log splitter, as this may be dangerous and will invalidate the warranty. If a problem with the log splitter is experienced, or if the mains lead or plug become damaged, contact your distributor for repair. If the log splitter is to be used on business premises - ensure that all local and national regulations are followed concerning the use of portable appliance at work. WARNING: Risk of Electric Shock! Use only the electrical power (voltage and frequency) specified on the model plate of the log splitter. If in doubt contact the manufacturer. Use only a three-prong, grounded / earthed mains supply. ALWAYS unplug the log splitter when not in use. Safety Symbols Used Throughout This Manual. Danger / Caution: Indicates risk of personal injury and/or the possibility of damage. Warning: Risk of electrical injury or damage! Note: Supplementary information. CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied. 20 5

6 ELECTRICAL CONNECTION WIRING DIAGRAM WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices; A residual current circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a residual current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. Connecting to the power supply: This SIP log splitter is fitted with a standard 230v ~ 13 amp type plug. Before using the log splitter, inspect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the log splitter inspected / repaired by a suitably qualified person. If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable. The wires for the plug are coloured in the following way: Yellow / green Blue Brown Earth Neutral Live As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connected to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked Always secure the wires in the plug terminal carefully and tightly. Secure the cable in the cord grip carefully. 6 19

7 MAINTENANCE INSTRUCTIONS.cont Sharpening The Wedge: This log splitter is equipped with reinforced splitting wedge with a blade that is specially treated. After long periods of operation, and when required, sharpen the wedge using a fine-toothed file removing any burrs or flat spots on the edge. ELECTRICAL CONNECTION.cont Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse. If in doubt consult a qualified electrician. Note: Always ensure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original. TROUBLESHOOTING Note: If an extension lead is required in order to reach the mains supply; ensure that this too is rated for the correct voltage and fuse rating. Motor does not start Incorrect motor rotation direction. Log splitter does not work while motor running. No current in the socket. Electrical extension line defective. Switch or capacitor defective. Incorrect connection Valve is not opened owing to the connection parts loosening. Control levers or connection parts bent. Low hydraulic oil level. Check mains fuse. Unplug, Check and replace. Replace Change pole switching device in the plug with a screw driver. Reverse polarity by electrician. Check and tighten the parts. Repair the bent parts. Check and refill hydraulic oil. Note: The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. GUARANTEE Guarantee: This SIP log splitter is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the machine outside the scope of this manual - any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs. Consumable items such as fuses and oil are not covered by the warranty. In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured. Log Splitter works with abnormal vibration and noise. Low hydraulic oil level. Check and refill oil level. Note: Proof of purchase will be required before any warranty can be honoured

8 UNPACKING YOUR LOG SPLITTER IMPORTANT: At least 2 people are required to unpack the log splitter package. Take the following steps to put the log splitter onto the ground and remove the packaging by tipping every side of the carton by 45 degrees and opening the corresponding flap. Make sure to put block (B) supporting the log splitter package (A) at the point a little higher than the middle. The other side of block (B) shall be against steady object, such as a wall, see below diagram. A A B B CONTENTS AND ACCESSORIES B A MAINTENANCE INSTRUCTIONS Replacing The Hydraulic Oil: The hydraulic system is a closed system with an oil tank, oil pump and control valve, check the oil level regularly with the dipstick, low oil levels can damage the oil pump, oil level should measure approx. 1-2 cm lower than the upper surface of the oil tank, the oil should be completely replaced every year. Make sure moving parts are fully stopped and the log splitter is unplugged. Make sure that no dirt or debris finds its way into the oil tank. Collect used oil and responsibly recycle. Following an oil change, activate the log splitter a few times without actually splitting. Use a drain pan to aid in the removal of all used oil and particles. Remove the oil drain plug to drain oil from the hydraulic transmission system, examine the oil for fillings as a precaution to future problems. After the oil has been completely drained from the machine, reinstall drain plug. Add the hydraulic transmission system with recommended oil through filler plug opening. A. Log splitter frame. B. Control levers. C. Support table. D. Manual If any items are missing or damaged, contact your distributor immediately. CAUTION: Check the dipstick to determine the maximum and minimum of the oil level, low oil can damage the oil pump, overfilling can result in excessive temperature in the hydraulic transmission system. 8 17

9 OPERATING INSTRUCTIONS.cont GETTING TO KNOW YOUR LOG SPLITTER CAUTION: Break the log in the direction of its growing grain, do not place log across the log splitter for splitting, it may be dangerous and may seriously damage the machine. 9. Place the log onto the support table vertically and sitting flat on the support table, be sure the wedge and support table will contact the log squarely on the ends, never attempt to split a log at an angle. 10. Adjust the log holders (A) according to the diameter of the log to obtain most comfortable control lever angle. 11. Hold the log with clamping brackets closely in the control lever guards (as shown in below diagram), lower the levers to start the splitting, releasing either lever stops the motion of the splitting wedge, releasing both handles to return the splitting wedge to the upper position. 12. Stack as you work, this will provide a safer work area, by keeping it uncluttered, and avoid the danger of tripping over the mains lead or damaging the lead. 1 Handle 10 Table lock down hook 2 Ram travel adjusting rod 11 Base cover 3 Split wedge 12 Wheels 4 Ram 13 Base 5 On/Off switch 14 Oil tank cover / air bleeder 6 Control levers connection bracket 15 Front bracket for support table 7 Top motor shield 16 Control levers 8 Motor 17 Adjustable log holder 9 Side bracket for support table 18 Log holder adjusting knob 16 9

GETTING TO KNOW YOUR LOG SPLITTER.cont Warning Labels Attached To The Log Splitter: Read and understand the owner s manual and labels affixed to the log splitter.

Any log splitter may throw foreign objects into the eyes, this can cause permanent eye damage, always wear safety goggles, everyday eyeglasses have only impact resistant lenses, they are not safety

Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log splitter. Check your log splitter before turning it on. Keep guards in place and in working order.

Make sure all nuts, bolts, screws, hydraulic fittings, hose clamps, etc. are securely tightened. Always check the oil level in the hydraulic oil tank.

Never operate your log splitter on slippery, wet, muddy, or icy surfaces. The location you choose should be free from any tall grass or other interferences.

To avoid tripping, do not leave tools, logs, or other components laying around the work area. Do not use the log splitter in wet or damp areas or expose it to rain.

Dry, seasoned logs split much more easily, and will not jam as frequently as green wood. 3. Apply a thin coat of grease to the surfaces of the ram as shown. 4.

10 GETTING TO KNOW YOUR LOG SPLITTER.cont Warning Labels Attached To The Log Splitter: Read and understand the owner s manual and labels affixed to the log splitter. learn its application and limitations as well as the specific potential hazards peculiar to it. Any log splitter may throw foreign objects into the eyes, this can cause permanent eye damage, always wear safety goggles, everyday eyeglasses have only impact resistant lenses, they are not safety glasses. Take used oil to an authorized collection point or follow the stipulations in the country where the log splitter is used. Do not discharge into drains, soil or water. Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log splitter. Check your log splitter before turning it on. Keep guards in place and in working order. Form a habit of checking to see that any adjusting tools etc. are removed from machine and work area before turning it on. Replace damaged, missing or failed parts before operating the log splitter. Make sure all nuts, bolts, screws, hydraulic fittings, hose clamps, etc. are securely tightened. Always check the oil level in the hydraulic oil tank. Never operate your log splitter when it is in need of repair or is in poor mechanical condition. Always operate your log splitter on dry, solid, level ground. Never operate your log splitter on slippery, wet, muddy, or icy surfaces. The location you choose should be free from any tall grass or other interferences. There should be plenty of room for handling. Keep your work area clean and tidy as much as possible. Cluttered areas invite injuries. To avoid tripping, do not leave tools, logs, or other components laying around the work area. Do not use the log splitter in wet or damp areas or expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard. 10 OPERATING INSTRUCTIONS.cont CAUTION: Do not attempt to split logs that are too green. Dry, seasoned logs split much more easily, and will not jam as frequently as green wood. 3. Apply a thin coat of grease to the surfaces of the ram as shown. 4. Route the mains lead from the power source to the splitter in a way that safeguards against tripping on the cord. 5. Loosen hydraulic oil filler cap a few turns whenever the splitter is being used (retighten when you have finished using the log splitter). 6. Start the log splitter and leave running for about 15 minutes to preheat the hydraulic oil. 7. Before initial operation, ensure the two-handed operation is correctly functioning by following steps: 15 Grease a) Lower both control levers, the splitting wedge will lower. b) Release either of the levers, the splitting wedge should remain in the original lowered position. c) Release both levers, the ram should rise to the highest position automatically. It is possible to set the height of the cutting wedge to match the logs to be cut; this will reduce down time as the ram will not have to return fully to the top of its stroke. 8. To set the wedge ram stroke, take the following steps: a) Move the splitting wedge to desired position, the upper position of the ram wedge travel should be about 3-5cm over the logs to be split. b) Release one of the control levers or switch off motor. c) Loosen the setscrew (A), raise the adjusting rod (B) until you feel resistance then tighten the setscrew (A). d) Release both control levers or switch on motor. e) Check the upper position of the splitting wedge.

OPERATING INSTRUCTIONS.cont IMPORTANT: Always open the hydraulic oil filler cap before using the log splitter and keep it open during operation.

The hydraulic oil filler cap should be loosened by some rotations until air can flow into and out of the oil tank smoothly.

CAUTION: Failing to open and leave the hydraulic oil filler cap open when in use will lock the sealed air in the hydraulic system.

Plan your work site; work safely and save effort by planning your work area before hand.

cont Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches). They can be caught in moving parts. Non-skid footwear is recommended during operation.

Never pile logs to be split in a manner that will cause you to reach across the log splitter. Only use your hands to operate the control levers.

11 OPERATING INSTRUCTIONS.cont IMPORTANT: Always open the hydraulic oil filler cap before using the log splitter and keep it open during operation. When not in operation ensure the hydraulic oil filler cap is fully closed. Bleed the air out of the hydraulic system before starting the log splitter, and keep the cap open during operation. The hydraulic oil filler cap should be loosened by some rotations until air can flow into and out of the oil tank smoothly. Air flow through the oil tank filler should be detectable during the operation. CAUTION: Failing to open and leave the hydraulic oil filler cap open when in use will lock the sealed air in the hydraulic system. Such continuous air compression will blow out the seals of the hydraulic system, this will cause permanent damage to the log splitter and void the warranty. 1. Plan your work site; work safely and save effort by planning your work area before hand. Have your logs positioned where they can be easily reached, have a site located to stack the split wood or load it onto a nearby truck or other carrier. GETTING TO KNOW YOUR LOG SPLITTER.cont Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches). They can be caught in moving parts. Non-skid footwear is recommended during operation. Wear protective hair covering to contain long hair, preventing it from getting caught in the machinery. Do not straddle or reach across the splitting area when operating the log splitter. Never pile logs to be split in a manner that will cause you to reach across the log splitter. Only use your hands to operate the control levers. Never use your foot, knee, a rope, or any other extension device. Always pay full attention to the movement of the wedge ram. Never attempt to load your log splitter while the ram is in motion. Keep hands out of the way of all moving parts. Never try to split two logs on top of each other. One of them may fly up and cause injury. When the ram of the log splitter is in the return mode, keep your hands off the machine the log splitter is designed to automatically stop when the cylinder is fully retracted. Keep you hands away from splits and cracks which open in the log. They may close suddenly and crush or amputate your hands. 2. Set the support table (as shown on page 13) to the correct position for the length of logs to be split. The log splitter accommodates logs up to 104cm in length. Allow only one person to load and operate the log splitter. Always keep bystanders, including visitors, children and pets away from the work area, especially when the log splitter is under operation. Only the operator should stand near the machine. Never use another person to help you with freeing a jammed log. No one under the age of 16 should be allowed to operate the log splitter. Any individual under the age of 18 should have the necessary training skills to perform the functions properly and safely and should always be under the supervision of an adult

12 TECHNICAL SPECIFICATIONS ASSEMBLY INSTRUCTIONS.cont Part No Input Log Capacity - Ø Log Capacity - length Splitting Force Hydraulic Pressure Hydraulic Oil Capacity Ram Travel Forward Speed Retract Speed Noise Level - No Load Noise level - Full Load Dimensions ( HxWxL) Weight ASSEMBLY INSTRUCTIONS 230v ~ 50Hz, 3000w 120 mm mm 1040 mm / 780 mm / 520 mm 7 ton 22 Mpa 5 litre 480 mm 3.9 cm/sec 14.5 cm/sec 80.1 dba 92.5 dba 1470 x 930 x 830mm 115 kg OPERATING INSTRUCTIONS Moving The Log Splitter: There are 3 positions available for the support table for different splitting lengths 104cm / 78cm / 52cm. Ensure that the lock down hooks (D) are in the vertical position. Slide the support table into the frame brackets (E), ensuring that they hook under the top of the frame brackets (E). Turn the lock down hooks (D) to the horizontal position to secure the support table in place. a. Locate both control levers. b. Remove spring pin (A) from one side of the machine to release the lock pin (B). c. Apply a thin coat of grease onto the control lever, as shown on diagram. d. Insert the control lever into the slot of the connection bracket (C). e. Put the lock pin (B) through the top hole of the connection bracket (C), making sure that the holes on the connection bracket and control lever line up. f. Once the lock pin (B) is all the way through the bottom of the connection bracket, replace spring pin (A) to secure to lock pin (B). g. Repeat on the opposite side. Grease The log splitter is equipped with 2 wheels to allow it to be moved to and around the work area. Ensure the oil filler cap is fully closed (see page 14) before moving the log splitter. To move the log splitter: Stand behind the log splitter. Grip the handle (A) Tilt the log splitter slightly towards you and move to desired location. CAUTION: If using a crane: lay hoist sling around the bottom housing. Never try to lift the log splitter at the Handle (A)

5 Ton Log Splitter. Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference

5 Ton Log Splitter. Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate