Electric Log Splitter

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1 Electric Log Splitter IMPORTANT: Read and follow all safety rules and operating instructions before using this product. Instruction Manual

2 2 Table of Contents Specifications 2 Know Your Log Splitter 3 Exploded View 5 Parts List 6 Operation 8 Maintenance 11 Troubleshooting 13 Safety Warnings, Instructions, and Symbols 14 Warranty 17 ELECTRIC LOG SPLITTER Specifications Model Number Motor 120 V 60 Hz 15 A 2 1/2 HP Log Capacity (Diameter) 12 1/2 (32 cm) Log Capacity (Length) 20 1/2 (52 cm) Splitting Force 6.5 tons Hydraulic Pressure 2,610 PSI (18 MPa) Hydraulic Oil Capacity 1.6 gal (6.3 L) Length 42 (106.6 cm) Overall Size Width 11 5/32 (29 cm) Height 20 3/16 (51.3 cm) Weight 172 lb (78 kg) The diameter of the log is indicative a small log can be difficult to split when it has knots or a particularly tough fibre. On the other hand, it may not be difficult to split a log with regular fibres even if its diameter exceeds the maximum. Figures indicated above are guidelines.

3 . 3 Bolt the support leg to the log splitter, lift the log splitter by the handles at both ends, and place it on a stable, flat, and level work surface that is 24 30'' (60 75 cm) high. Familiarize yourself with the controls and features of this log splitter, as shown in the illustrations Log pusher 2. Work table 3. Wedge 4. Support leg 5. Log retaining plates 6. Motor 7. Switch 8. Pushbutton box 9. Wheels (for minor moving ONLY) 10. Hydraulic control lever 11. Control lever guard 12. Bleed screw 13. Oil drain bolt with dipstick 14. Maximum pressure limiting screw Know Your Log Splitter

4 4 Know Your Log Splitter Before operating the log splitter, the bleed screw should be loosened until air can go in and out of the oil tank easily. Airflow thru the bleed screw hole should be detectable while the log splitter is in use.before moving the log splitter, make sure the bleed screw is tightened to avoid oil leaking from the unit. MAXIMUM PRESSURE LIMITING SCREW Maximum pressure was set before the log splitter left the factory, and the maximum pressure limiting screw is sealed with glue to ensure the log splitter works under pressure of no more than 7 tons. The setting was carried out by a qualified mechanic with professional instruments. Unauthorized resetting will cause the hydraulic pump to fail to output enough splitting pressure, or will RESULT IN SERIOUS INJURY AS WELL AS DAMAGE TO THE MACHINE. KNOW YOUR LOG SPLITTER The safe use of this product requires an understanding of the information on the product, this instruction manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.! FAILURE TO LOOSEN THE BLEED SCREW WILL CAUSE THE SEALED AIR IN THE HYDRAULIC SYSTEM TO BE COMPRESSED AFTER BEING DECOMPRESSED. SUCH CONTINUOUS AIR COMPRESSION AND DECOMPRESSION WILL DAMAGE THE HYDRAULIC SYSTEM S SEALS, CAUSING PERMANENT DAMAGE TO THE LOG SPLITTER.! DO NOT ADJUST THE MAXIMUM PRESSURE LIMITING SCREW!

5 3 4 5 6 7 8 9 10 11 12 13 14 B C D A 1 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

5 B C D A E Exploded View 31 32

6 6 Parts List Item Description QTY 1 Nut 4 2 Snap washer 1 3 Washer 8 4 Valve rod 1 5 O-ring 1 6 Safety valve spring basis 1 7 O-ring 4 8 Safety valve spring 1 9 Safety valve core 1 10 Cylinder cover-left 1 11 Valve sleeve 1 12 O-ring 2 13 Safety valve core adjusting spring 1 14 Adjusting spring basis 1 15 Stud 4 16 Cylinder 1 17 Piston 1 18 Piston ring 1 19 O-ring 1 20 Restoring spring 1 21 Circlip 1 22 Snap washer 1 23 O-ring 1 24 O-ring 2 25 O-ring 1 26 Bleed screw 1 27 Wear-resisting belt 1 28 O-ring 1 29 Piston seal 1 30 Piston rod weldment 1 Item Description QTY 31 Washer 2 32 Nut 2 33 Copper washer 4 34 Valve sleeve 1 35 O-ring 4 36 Screw 2 37 Steel ball 1 38 Valve 1 39 Valve rod restoring 1 40 O-ring 1 41 Valve base 1 42 Intake hose 1 43 Connection hose 1 44 Cylinder cover guard 1 45 Lever nut 1 46 Lever head 1 47 Lever 1 48 Carriage nut 3 49 Separating plate 1 50 Bolt Washer Body cover-right 1 53 Tube frame 1 54 Plastic insert-upper 1 55 Dipstick washer 1 56 Dipstick 1 57 Guard cover-right 1 58 Guard cover-left 1 59 Nut 2 60 Washer 2

7 7 Item Description 61 Wheel 2 62 Wheel shaft frame 1 63 Nut 5 64 Nut 4 65 Hex bolt 1 66 Log pusher 1 67 Washer 4 68 Cross-headed screw 4 69 Body cover-left 1 70 Hex bolt 4 71 Cylinder cover-right 1 72 Drawing weldment 1 73 Plastic insert-lower 1 74 Thin nut 2 75 Spring washer 2 76 Support leg 1 77 Bolt 2 78 Handle 1 79 Sleeve 1 80 O-ring 2 81 O-ring 2 82 Gear shaft snap washer 2 83 Steel ball 1 84 Bolt 6 85 Spring washer 9 86 Bolt 3 87 Pump cover 1 88 Sleeve bearing 4 89 Gear shaft 1 90 Pin 1 QTY Item Description 91 Gear 2 92 Pin 2 93 Gear housing plate 1 94 Motor support shoe-right 1 95 Motor cover 1 96 Motor support shoe-left 1 97 Seal 1 98 Motor assembly 1 99 Nut Screw Bolt with rubber feet Nut Instruction manual 1 QTY Parts List

8 8 OPERATING CONDITIONS This log splitter is a home-use model. It is designed to operate in conditions no colder than -4 F (-20 C). It can be stored or transported at temperatures between -13 and 130 F (between -25 and 55 C). ELECTRICAL REQUIREMENTS Operation Connect the main leads to a standard 120 V 10% (60 Hz 1 Hz) electrical supply that has under-voltage, over-voltage, and over-current protection devices as well as a residual current device (RCD) with a maximum residual current rated at 0.03 A. Operator must be positioned at the control end of the log splitter (shown) when the log splitter is being operated. This log splitter is equipped with the ZHB control system that requires the user to operate it using both hands. The left hand controls the hydraulic control lever while the right hand controls the pushbutton switch. The log splitter will only operate if both controls are used. The log pusher only starts to return to the starting position after both hands release the controls.

9 9 The splitting force and speed are governed by a 2-stage control lever. Push the lever to setting I, about half-way, for faster speed at less splitting force to split softwood. Push the lever to setting II, all the way, for maximum splitting force at slower speed to split hardwood. Shift between stages by simply raising and lowering the lever. After 5 seconds, the oil under pressure will be overheated, and the machine could be damaged. For such extremely hard logs, rotate the log by 90 to see whether it can be split in a different direction. If you are not able to split the log, this means that its hardness exceeds the capacity of the machine, and the log should be discarded to protect the log splitter. Operation Always set logs firmly on the log retaining plates and worktable. Make sure logs will not twist, rock or slip while being split. Do not force the blade by splitting the log on the upper part. This will break the blade or damage the machine. Break the log in the direction of its growing grain. Do not place the log across the log splitter for splitting. It may be dangerous, and may seriously damage the machine. Do not attempt to split 2 logs at the same time. One of them may fly up and hit the operator.! WARNING! Never force the log splitter for more than 5 seconds when attempting to split excessively hard wood.

10 10 Operation FREEING A JAMMED LOG Release both controls. After the log pusher moves back to its starting position and comes to a complete stop, insert a wood wedge under the jammed log. Start the log splitter to push the wood wedge completely under the jammed one. Repeat the above procedure with sharper sloped wood wedges until the log is completely freed. Do not try to knock the jammed log off. Knocking the log will damage the log splitter, or it may cause the log to fly out of the log splitter, which could result in an injury.

11 11 REPLACING THE HYDRAULIC OIL Replace the hydraulic oil in the log splitter after every 400 hours of use. Take the following steps to replace it. Make sure all moving parts are stopped and the log splitter is unplugged. Unscrew the oil drain bolt with dipstick to remove it. Turn the log splitter on the support leg side over a 2 - gal (8 - l) capacity container to drain the hydraulic oil off. Turn the log splitter onto the motor side. Refill with fresh hydraulic oil to the proper volume for the hydraulic oil capacity of the particular model, as indicated in the specifications table (1.6 Gal [6.3 L]). Clean the surface of the dipstick on the oil drain bolt, and put it back into the oil tank, while keeping the log splitter vertical. Make sure the level of the refilled oil is between the 2 grooves on the dipstick. Clean the oil drain bolt before placing it back on the unit. Make sure parts are tightened to avoid leaks. Return the log splitter to the horizontal position. Maintenance Periodically check the oil level to ensure that it is between the 2 grooves on the dipstick. If oil is low, add oil to reach the required level.

12 12 Maintenance The Following hydraulic oils, or equivalent, are recommended for the log splitter s hydraulic transmission system: Dexron III Automotive Transmission Fluid SHELL Tellus 22 MOBIL DTE 11 ARAL Vitam GF 22 BP Energol HLP-HM 22 Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service centre, or dealer for safe disposal/ recycling facilities. SHARPENING THE WEDGE Sharpen the wedge of the log splitter after extended use, or if the wedge becomes dull, by using a fine-toothed file to smooth any burrs or crushed areas along the cutting edge.! NOTE! Please dispose of used hydraulic oil in a manner that is compatible with the environment.

13 13 Problem Cause Remedy The log splitter fails to split logs. The log is improperly positioned. the size or hardness of the log exceeds the capacity of the machine. the cutting edge of the wedge is blunt. there is an oil leak. Unauthorized adjustment was made to the maximum pressure limiting screw. A lower maximum pressure rating was set. Refer to the section entitled operation for correct positioning. Use a smaller log. Refer to the section entitled sharpening the wedge to sharpen the cutting edge. Locate the leak(s), and contact YARDWORKS for assistance. The maximum pressure limiting screw must be adjusted by an authorized repair depot. Please contact YARDWORKS for assistance. Troubleshooting The log pusher moves jerkily, making unfamiliar noises or vibrating excessively. Oil leaks around the cylinder ram or from other points. Lack of hydraulic oil and excessive air in the hydraulic system. Air was sealed in the hydraulic system while operating. The bleed screw was not tightened before moving the log splitter. The oil drain bolt with dipstick is not tight. Check the oil level, and refill it if required. Contact YARDWORKS for assistance. Loosen the bleed screw before operating the log splitter. Tighten the bleed screw before moving the log splitter. Tighten the oil drain bolt with dipstick. The hydraulic control valve assembly and/or seal is worn. Contact YARDWORKS for assistance.

14 14 Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product effectively and safely. Symbol Name Designation/Explanation Symbols UNDERSTAND YOUR LOG SPLITTER DRUGS, ALCOHOL, AND MEDICATION AVOID DANGEROUS CONDITIONS INSPECT YOUR LOG SPLITTER Read and understand the instruction manual and labels affixed to the log splitter. Learn its application and limitations, as well as the specific potential hazards related to it. Do not operate the log splitter while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Put the log splitter on a (60 75 cm) high, stable, flat, and level work bench where there is plenty of room to operate. Bolt or block the log splitter to the work surface to avoid unintentional movement. Keep the machine approximately 6 (1.8 m) away from the power receptacle. Keep your work area clean, and have ample lighting. Cluttered areas invite injuries. Do not use the log splitter in wet or damp areas or expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard. Check your log splitter before turning it on. Keep guards in place and in working order. Remove keys and adjusting wrenches from tool area before turning on the unit. Replace damaged, missing or failed parts before using it. DRESS PROPERLY Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches) that can be caught in moving parts. Protective, electrically non-conductive gloves and non-skid footwear are recommended when working with this unit. Wear protective hair covering to contain long hair, preventing it from getting caught in machinery. PROTECT YOUR EYES AND FACE Log splitters have the potential to throw foreign objects, which can cause permanent damage to the eye. Always wear eye and face protection. Everyday eyeglasses have only impactresistant lenses. They are not safety glasses.

15 15 Symbol Name Designation/Explanation EXTENSION CORDS AVOID ELECTRIC SHOCK Improper use of extension cords may cause inefficient operation of the log splitter, which can result in overheating. Be sure the extension cord is no longer than 30 (10 m ), and use a gauge cord to allow sufficient current flow to the motor. Avoid the use of free and inadequately-insulated connections. Connections must be made with protected material suitable for outdoor use. Inspect extension cords periodically, and replace if damaged. Check that the electric circuit is adequately protected, and that it corresponds with the power, voltage and frequency of the motor. Ground the log splitter. Prevent bodily contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the push-button box on the motor. Should this be necessary, contact a qualified electrician. Do not touch the plug s metal prongs when plugging or unplugging the log splitter. Symbols KEEP VISITORS AND CHILDREN AWAY The log splitter must be always operated by one person only. Other people should keep a safe distance from the work area, especially when the log splitter is in use. Never use other people to help you with freeing a jammed log. INSPECT YOUR LOG Make sure there are no nails or foreign objects in logs to be split. The ends of the logs must be cut square. Branches must be removed flush with the trunk. DO NOT OVERREACH Keep the operating zone and adjacent area clear of all debris. Floor must not be slippery. Keep proper footing and balance at all times. Never stand on log splitter. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. Do not store anything above or near the log splitter where anyone might stand on the tool to reach it. AVOID INJURY FROM ACCIDENT Always pay full attention to the movement of the log pusher. Do not attempt to load the log until the log pusher has stopped. Keep hands out of the way of all moving parts.

16 16 Symbol Name Designation/Explanation PROTECT YOUR HANDS Keep your hands away from splits and cracks that open in the log; They may close suddenly and cause serious injuries. Do not remove jammed logs with your hands. Never place your hands or any other part of your body between a log and any other part of the log splitter. Symbols DO NOT FORCE TOOL NEVER LEAVE THE TOOL RUNNING UNATTENDED It will do a better and safer job at its designed rate. Never try to split logs larger than those indicated in the specifications table. This could be dangerous, and may damage the machine. Do not use log splitter for a purpose for which it was not designed. Don t leave tool until it has come to a complete stop. DISCONNECT POWER Unplug from power supply when not in use, and before making adjustments, changing parts or cleaning the unit. PROTECT THE ENVIRONMENT Take used oil to an authorized collection point, or follow the stipulations in the municipality/region where the log splitter is used. Do not discard into drains, soil or water. MAINTAIN YOUR LOG SPLITTER WITH CARE Keep the log splitter clean for best and safest performance. MAKE THE WORKSHOP CHILDPROOF Lock the shop. Disconnect master switches. Store the log splitter away from children and others not qualified to use it. SERVICE Tool servicing should be performed only by qualified repair personnel. Service or maintenance performed by unqualified individuals could result in a risk of injury or damage to the unit.

17 17 YARDWORKS LIMITED WARRANTY This YARDWORKS product is guaranteed within Canada against defects in materials and workmanship for a period of two (2) years from the date of original retail purchase. Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model or one of equal value or specification), at our option. We will bear the cost of any repair or replacement, and any costs of labour relating thereto. These warranties are subject to the following conditions and limitations: a. A bill of sale verifying the purchase and purchase date must be provided; b. This warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable instruction manual or operating instructions), or which has been used for industrial, professional, commercial or rental purposes; c. This warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product which are expected to become inoperative or unusable after a reasonable period of use; d. This warranty will not apply to routine maintenance and consumable items, including but not limited to fuel, lubricants, fluids, tune-ups or adjustments. e. This warranty will not apply where damage is caused by repairs made or attempted by others (i.e.: persons not authorized by the manufacturer); f. This warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise specified in writing); g. This warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons; h. This warranty will not apply to normal deterioration of the exterior finish, including but not limited to scratches, dents, or paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and i. This warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer s warranty, if any. Warranty

18 18 Warranty Additional Limitations This warranty applies only to the original purchaser, and may not be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to Consumer This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. YARDWORKS CANADA will not be liable for incidental or consequential loss or damage.

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20 Made in China. Imported by YardWorks Canada Toronto, Canada M4S 2B8

OPERATOR S MANUAL AND PARTS LIST 4 and 6 Ton Log Splitters - THLS-4 and THLS-6. Spares & Support:

OPERATOR S MANUAL AND PARTS LIST 4 and 6 Ton Log Splitters - THLS-4 and THLS-6 Spares & Support: 01793 333212 www.thehandy.co.uk Before use please read & understand this manual, paying particular attention