10 Table Saw. Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference 1

Transcription

1 Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin. 10 Table Saw Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environment. FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: sales@sip-group.com or technical@sip-group.com Ref: Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference 1

2 DECLARATION OF CONFORMITY Declaration of Conformity We SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England As the manufacturer's authorised representative within the EC declare that the 10 Table Saw - SIP Part. No Manufacturers Part No. M1YD-JF1C-250 Conforms to the requirements of the following directive(s), as indicated. 2006/42/EC 2006/95/EC 2004/108/EC 2002/95/EC Machinery Directive Low Voltage Directive EMC Directive ROHS Directive And the following harmonised standard(s) EN /A1:2009 EN /A2:2008 EN /A2:2009 EN :2000 EN :2009 EN :2010 Signed: Mr P. Ippaso - Director - SIP (Industrial Products) Ltd Date: 05/07/

3 NOTES CONTENTS Page No. Description 4. General Safety Instructions 6. Specific Safety Instructions 7. Safety Symbols 7. Guarantee 8. Electrical Connection 9. Technical Specifications 10. Getting To Know Your Saw 12. Assembly Instructions 17. Operating Instructions 20. Maintenance 24. Troubleshooting 26. Notes 27. Declaration of Conformity 26 3

4 GENERAL SAFETY INSTRUCTIONS Please read the following instructions carefully, failure to do so could lead to serious personal injury. When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before operating the tool and save this user manual for future reference. SIP recommends that this tool should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you. KNOW YOUR POWER TOOL: Read and understand the owner's manual and labels affixed to the tool. Learn its applications and limitations, as well as the potential hazards specific to this tool. KEEP WORK AREA CLEAN AND WELL LIT: Cluttered work benches and dark areas invite accidents. Floors must not be slippery due to oil, water or sawdust etc. DO NOT USE THE TOOL IN DANGEROUS ENVIRONMENTS: Do not use power tools in damp or wet locations, or expose them to rain. Provide adequate space surrounding the work area. Do not use in environments with a potentially explosive atmosphere. KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area. STORE TOOLS SAFELY WHEN THEY ARE NOT IN USE: All tools should be stored in a dry, locked cupboard wherever possible and out of the reach of children. WEAR THE CORRECT CLOTHING: Do not wear loose clothing, neckties, rings, bracelets, or other jewellery, which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves up above the elbow. USE SAFETY GOGGLES AND EAR PROTECTION: Wear CE approved safety goggles at all times, Normal spectacles only have impact resistant lenses, they are NOT safety glasses. A face or dust mask should be worn if the operation is dusty and ear protectors (plugs or muffs) should be worn, particularly during extended periods of operation. PROTECT YOURSELF FROM ELECTRIC SHOCK: When working with power tools, avoid contact with any earthed items (e.g. pipes, radiators, hobs and refrigerators, etc.). It is advisable wherever possible to use an RCD (residual current device) at the mains socket. STAY ALERT: Always watch what you are doing and use common sense. Do not operate a power tool when you are tired or under the influence of alcohol or drugs. DISCONNECT THE TOOL FROM THE MAINS SUPPLY: When not in use, before servicing and when changing accessories such as cutters, blades etc. AVOID UNINTENTIONAL STARTING: Make sure the switch is in the OFF position before connecting the tool to the mains supply. NEVER LEAVE THE TOOL RUNNING / CONNECTED WHILST UNATTENDED: Turn off the tool and disconnect it from the mains supply between jobs. Do not leave machine until it 4 TROUBLE SHOOTING.cont Problem Possible cause Possible solution Table saw does not start: Power Switch does not operate: Fuses or circuit breakers blow or open frequently: Table Saw is excessively noisy when running: Mains lead is not connected to the mains supply. Circuit fuse is blown. Circuit breaker has tripped. Mains lead or Switch is damaged. Power Switch contacts are burned out. Capacitor is defective. Wiring connections are loose or damaged. Motor is overloaded. Fuses or circuit breakers are wrong size or defective. Dull saw blade. Power Switch or motor is defective. 25 Connect the mains lead to the electrical outlet. Replace circuit fuse. Reset circuit breaker. Have the Mains lead or Switch checked, repaired or replaced. Have the Power Switch checked, repaired or replaced. Have the C ap a ci tor checked, repaired or replaced. Have the wiring connections checked / repaired. Feed work-piece more slowly. Replace fuses or circuit breakers. Replace the saw blade. Have the Power Switch or motor checked, repaired or replaced. Motor is loose or defective. Have the Motor checked / repaired.

5 TROUBLE SHOOTING Problem Possible cause Possible solution Motor is slow or weak: Motor regularly overheats: When ripping, the cut burns the work-piece, or stalls the motor: Rip Fence does not move smoothly: Bevel & Height Handles are hard to turn: Table saw vibrates excessively: Voltage from source is low. Windings are burned out or open. NVR Switch is defective. Circuit is overloaded with appliances lights or other electrically powered equipment Voltage from source is low. Dull saw blade. Sawdust inside table saw is blocking airflow. blade teeth are dull. Work-piece is warped. Rip fence is not parallel with the saw blade. Rip Fence is mounted incorrectly. Sawdust has collected on the mechanisms inside the saw. Floor surface is uneven. Saw blade is damaged. Loose bolt, Screws, Nuts. Request a voltage check from local power company. Have the Motor checked, repaired or replaced. Have the NVR switch checked, repaired or replaced. Do not use other appliances or electrically powered equipment on the same circuit when using the Table Saw. Request a voltage check from the local power company. Replace the saw blade. Clean out the saw base. Sharpen or replace the blade. Replace the work-piece. Re-align the rip fence, and lock it in position. Remove, and reposition the Rip Fence and lock it in position. Clean and lubricate the mechanisms inside the base. Sit the saw on a level surface. Replace the Saw Blade. Tighten all Hardware. GENERAL SAFETY INSTRUCTIONS...cont comes to a complete stop. DO NOT ABUSE THE MAINS LEAD: Never carry the tool by the mains lead or pull it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards. CHECK FOR DAMAGED PARTS: Before every use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate correctly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or other part that is damaged should be correctly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorized service agent. Do not use the tool if the switch does not turn it on and off. KEEP ALL GUARDS IN PLACE: And in full working order. MAINTAIN TOOLS WITH CARE: Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. All extension cables must be checked at regular intervals and replaced if damaged. Always keep the hand grip on the tool clean, dry and free of oil and grease. USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards and will invalidate any warranty you may have. REMOVE ADJUSTING KEYS AND WRENCHES: Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before every use. SECURE THE WORKPIECE: Use clamps or a vice to hold the work-piece, where practical. This frees up both hands to operate the tool. DO NOT OVERREACH: Keep proper footing and balance at all times. USE THE RIGHT TOOL: Do not use the tool or attachment to do a job for which it was not designed. DO NOT FORCE THE TOOL: It will do the job better and more safely at the rate which it was designed. DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES: Do not use the tool in the presence of flammable liquids, gases, dust or other combustible sources. Power tools may create sparks which can ignite the dust or fumes. DO NOT EXPOSE THE TOOL TO RAIN OR USE IT IN WET CONDITIONS: Water entering a power tool will greatly increase the risk of electric shock. HAVE YOUR TOOL REPAIRED BY A QUALIFIED PERSON: The tool is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user. 24 5

6 SPECIFIC SAFETY INSTRUCTIONS MAINTENANCE.cont 1. Use only the blade flange specified for this tool. 2. Be careful not to damage the arbor, flange (especially the installing surface) or NUT. Damage to these parts could result in blade breakage. And / or operator injury. 3. Make sure that the table base is properly secured so it will not move during operation. 4. For your safety; remove the chippings and work debris etc. from the table top and from inside the extraction port before each operation. 5. Avoid cutting nails / screws etc.; Remove all obstructions from the work-piece before cutting. 6. Make sure that all keys and wrenches are removed before switching on the saw. 7. Be sure that the blade does not come into contact with the table and / or table insert when the blade is in operation. 8. Always use the supplied push stick whenever possible. 9. Keep hands out of path of saw blade, never reach around saw blade. 10. Make sure the blade is clear of the work-piece before the switch is turned on. 11. Before making the first cut using the saw, turn the blade by hand to ensure nothing is catching, then turn the saw on and let it run for a while; Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. Adjust or replace as necessary. 12. Allow the blade to run up to full speed before cutting. 13. Stop operation immediately if you notice anything abnormal. 14. Wait for the saw blade to stop completely and remove from mains supply before servicing or adjusting tool. 15. Be alert at all times, especially during repetitive, monotonous operations. Don't be lulled into a false sense of security. Blades are extremely unforgiving. 16. Use of improper accessories such as abrasive wheels may cause damage to the saw and surrounding area as well as increasing the risk of injury. 17. Turn off the saw and wait for it to complete stop before moving work-piece or changing settings. 18. Do not modify the saw to do tasks other than those intended. 19. Be sure to use a push stick (21) when making longitudinal cuts in work-pieces smaller than 120 mm in width and wherever possible. A push stick is supplied with the saw! Fig. 30 CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied. 6 23

7 MAINTENANCE.cont SAFETY SYMBOLS Adjusting The Rip-Fence Scale: If the scale is not reading the correct width of cut, adjust as follows. Ensure that the rip-fence (24) runs in line with the saw blade. Set the rip-fence so that it touches the saw blade. Loosen the screw (P) which attaches the scale to the rip-fence carrier (8) (Fig. 28). Adjust the scale so that the line (N) on the rip-fence (24) is inline with the zero line on the scale (Fig. 29). Re-tighten the screw (P). When using the saw always ensure the operator as well as those in the area wear ear protection. When using the saw always ensure the operator as well as those in the area wear eye protection. Some wood and wood composites have the potential to be highly toxic; always wear a face mask when operating saw. Fig. 28 Adjusting The Scale On The Mitre Gauge: Fig. 29 GUARANTEE Guarantee: If the angle on the scale of the mitre gauge does not match that of the cut adjust as follows. Set an angle of 90 on the saw blade. Attach the auxiliary extrusion (G) from the rip-fence (24 to the mitre gauge (20) (Fig. 30). Loosen the knurled screw (30) on the mitre gauge (20). Position the mitre gauge (20) so that the stop rail is at a 90 angle to the saw blade. Now align the mitre gauge exactly with the saw blade with the aid of the 90 angle. Re-tighten the knurled screw (30). Check that the mitre gauge shows exactly 90 - If this is not the case, proceed as follows: Loosen both screws (Q) which are holding the scale (R) of the mitre gauge (20) enough so that this can be adjusted to the correct position. Now re-tighten the screws (Q). 22 This SIP 10 Table Saw is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the machine outside the scope of this manual - any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs. Consumable items such as blades are not covered by the warranty. In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured. Note: Proof of purchase will be required before any warranty can be honoured. 7

8 ELECTRICAL CONNECTION MAINTENANCE.cont The wires for the plug are coloured in the following way: Yellow / green Blue Brown Earth Neutral Live Fig. 26 As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connected to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked Always secure the wires in the plug terminal carefully and tightly. Secure the cable in the cord grip carefully. Setting The Rip-Fence: If the rip-fence is not square to the blade adjust as follows. Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse (5 amp). If in doubt consult a qualified electrician. Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original. Set the saw blade to maximum cutting depth. Adjust the rip-fence (24) so that auxiliary extrusion (G) touches the saw blade (with the extrusion set for thick material). If the rip-fence (24) is not square to the saw blade, loosen the screws (m) enough to let the rip-fence align itself parallel to the saw blade (Fig. 27). Re-tighten the screws (m). Fig. 27 Note: If an extension lead is required in order to reach the mains supply; ensure that this too is rated for the correct voltage and fuse rating. Note: The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. 8 21

9 MAINTENANCE Important! Always turn the saw off and remove the plug from the mains supply before all maintenance and / or adjustments. Remove dust and dirt regularly from the machine. Cleaning is best carried out with a fine brush or a cloth. Never use caustic agents to clean plastic parts. Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure. We recommend that you clean the device immediately each time you have finished using it. Clean the saw regularly with a moist, not wet, cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the electric parts of the saw. Changing the saw blade Fig. 26: Caution: Always ensure that the saw is turned off and that the plug is removed from the mains supply before carrying out any adjustments or maintenance. Raise the blade to its highest point. Detach the saw blade guard (6). Remove the table inserts by loosening the 2 countersunk screws. Loosen the nut (Caution! Turn the nut in the direction in which the saw blade rotates) by using a wrench on the nut and another wrench on the motor shaft to apply counter-pressure. Remove the outer flange and the old saw blade diagonally from the inner flange. Clean the blade flange thoroughly before fitting the new blade. Mount and fasten the new saw blade in reverse order. CAUTION: Note the running direction - The cutting angle of the teeth must point in running direction, i.e. forwards (see the arrow on the blade guard). Refit the table insert and the saw blade guard (6). Check to make sure that all safety devices are properly mounted and in good working condition before you begin working with the saw again. 20 TECHNICAL SPECIFICATIONS Part number Input voltage Power Blade size Maximum Depth Of 45 Maximum Depth Of 90 Main Table Size Extension Table Size (Left & Right) Extension Table Size (Rear) Table Height Sound Pressure Level (LpA) Sound Power Level (LwA) Net Weight CONTENTS AND ACCESSORIES Blade guard Mitre guide Rip fence Side extensions Rear extension Dust hose Leg stand Fixing kit 9 230v ~ / 50hz 1600 w Ø 250 mm x 30 mm bore 60mm 73mm 440 mm x 630 mm 247 mm x 618 mm 440 mm x 320 mm 890 mm 96 db(a) 109 db(a) 32kg Note: If any parts are missing, contact your distributor for the missing parts to be replaced.

10 GETTING TO KNOW YOUR SAW OPERATING INSTRUCTIONS.cont Fig Using The Mitre Gauge: Insert the mitre gauge (20) into the slot (I) of the saw table (Fig. 20). Loosen locking knob (30). Turn the mitre gauge (20) until the arrow points to the angle required. Re-tighten locking knob (30). When cutting larger work-pieces, the mitre gauge (20) can be lengthened with the auxiliary extrusion (G) from the rip-fence (24) (Fig. 21). In order to lengthen the mitre gauge (20) with the auxiliary extrusion (G), the extrusion assembly must be removed from the rip-fence and swapped over to the mitre gauge (Fig. 20). Caution: Do not allow the auxiliary extrusion to come into contact with the saw blade; The distance between the extrusion and the saw blade should be at least 2 cm. 15 Fig. 20 Fig. 21 Fig

11 OPERATING INSTRUCTIONS.cont GETTING TO KNOW YOUR SAW.cont Rip-Fence: The Rip-Fence (24) has an auxiliary extrusion (G) which has two different guide faces which should be set according to the thickness of the material to be cut. the extrusion (G) must be used according to Fig. 17 for thick material (over 25mm work-piece thickness), and according to Fig. 18 for thin material (under 25mm workpiece thickness). Fig. 17 Fig. 18 Loosen the wing nuts (H) in order to turn the extrusion (Fig. 19). The extrusion can be removed and replaced in the correct orientation on either the left or right side of the rip-fence depending on the type of cut and size of work-piece. There are 2 scales on the rip-fence carrier (8) depending on which orientation the extrusion is set to. In order to avoid jamming of the work-piece; the auxiliary extrusion (G) is longitudinally adjustable. A Rule of thumb: The rear end of the extrusion is connected to an imaginary line, which begins approximately at the middle of the saw blade, and runs towards the rear of the saw at an angle of 45 (Fig. 19). Set the rip-fence to the required cutting width. Slacken the thumb screws (H) and push the extrusion (G) forward until it touches the imaginary 45 line. Re-tighten the wing nuts (H). Once set in the correct position and orientation, ensure that the rip-fence is locked in position by pressing down on the locking handle (9). 18 Ref. No. Description Ref. No. Description 1. Extension Table - Left 14 Height Adjust 2. Extension Table - Rear 15. Stability Support Brackets 3. Main Table 16. Leg 4. Saw Blade 17. Lower Leg-set Brace 5. Extraction Hose 18. On / Off (NVR) Switch 6. Blade Guard 19. Extension Table Support 7. Extension Table - Right 20. Mitre Gauge 8. Rip-Fence Carrier 21. Push Stick 9. Rip-Fence Locking Handle 22. Riving Knife 10. Angle Scale 23. Extraction Port 11. Angle Adjust / Lock 24. Rip-Fence 12. Upper Leg-set Brace 25. Overload 13. Rubber Feet 11

12 ASSEMBLY INSTRUCTIONS WARNING! Always ensure that the saw is turned off and that the plug is disconnected from the mains supply before carrying out any adjustments, repairs or maintenance. Unpack the table saw and check it for damage which may have occurred in transit. The saw should be set up where it can stand firmly on a flat level surface. All covers and safety devices have to be correctly fitted and in full working order before the machine is switched on. The saw blade should run freely. When working with wood that has been processed before, watch out for foreign bodies such as nails or screws etc. Always check and remove prior to running the work-piece through the saw. Before you actuate the On/Off switch, make sure that the saw blade is correctly and securely fitted and that the machines moving parts run smoothly. Before you connect the machine to the power supply, make sure the data on the rating plate is the same as that for your mains supply. Fitting the leg-set to the main saw: Place the main saw assembly, table face down, onto a flat level surface. Place the saw onto cardboard, or similar, to reduce the risk of damage and ensure that the blade is in its lowest position. OPERATING INSTRUCTIONS On / Off (NVR) Switch: Once fully assembled and adjusted, and all safety precautions have been followed; the saw is ready to be run. Your SIP 10 Table Saw is fitted with a safety NVR (No Volt Release) switch (18). This means that if power is cut to the saw (such as in a power failure); the motor will not start to run once the power is returned without the operator following the above instructions to restart the saw. To start the saw; press the green (I) button. To stop the saw; press the red (0) button. Setting The Blade Height & Angle (Fig. 16): Turn the height adjust crank (14) to set the height of the blade. Clockwise to lower the blade. Anti-Clockwise to raise the blade. Turn the angle lock (11A) anti-clockwise to loosen. Turn the angle adjust (11) until the blade is at the desired angle. Turn the angle lock (11A) clockwise to lock the blade at the desired angle. Gather the parts required for the leg-set (Fig. 3) Fig A A B C Fig

13 ASSEMBLY INSTRUCTIONS.cont Turn the saw the correct way up so that it is standing on its legs on a firm and level surface - 2 persons may be required to do this safely. Ensure that all of the extension tables are level with the main table and proceed to tighten all of the nuts and bolts to secure. Note: A straight edge, or similar will be helpful to ensure all tables etc. are level. Fitting The Blade Guard: Fit the blade guard (6) over the riving knife (22) (Fig. 14). Slide the bolt (F) into the slot on the riving knife (22) and push back (Fig. 14). Tighten the nut (F) to hold in place (Fig. 15). Note: Do not over tighten the nut; the guard should move freely and drop over the blade under its own weight. ASSEMBLY INSTRUCTIONS.cont Hold the 4 legs (16) in place (1 at a time) and secure to the main saw using the bolts (A) and washers (C) provided (Fig. 4). Note: The bolts should not be tightened fully at this point. Note: The legs with the two holes which lie one above the other towards the bottom of the legs must be mounted at the rear of the machine, so that the stability support brackets can be fitted. Fit the upper leg brace set (12) with the supplied bolts (A) nuts (B) and washers (C ) to the leg set (16) (Fig. 5). Fit the lower leg brace set (17) with the supplied bolts (A) nuts (B) and washers (C ) to the leg set (16) (Fig. 6). Important: The longer struts must be used on the sides and the shorter struts on the front and back. Note: The bolts should not be tightened fully at this point. 5 F F 6 Fig Fig. 15 Fig. 4 Fig. 5 Fig. 6 Fitting The Extraction Hose: Slide one end of the extraction hose (5) over the rear of the blade guard (6) (Fig. 15). Slide the opposite end over the extraction port (23) towards the rear of the saw base. Attach the rubber feet (13) to the legs (16) by simply pressing them on (Fig. 7). Line the holes up on the stability support brackets (15) with the ones on the rear legs (16) and secure in place with the supplied bolts nuts and washers (Fig. 8)

14 ASSEMBLY INSTRUCTIONS.cont ASSEMBLY INSTRUCTIONS.cont Fig. 10 Fig. 7 Fig. 8 Fitting The Extension Tables: Gather together all of the required parts to fit the extension tables (Fig. 9). Fig. 11 Fig. 9 Fig. 12 Proceed to fit the extension table support brackets (19) to both the side extensions and the rear extension tables (Fig. 12 & 13). Secure in place with bolts ( C) and washers (A) towards the main saw, and bolts ( C) washers (A) and nuts (B) towards the edge of the tables. Line up the holes on the edge of the left and right hand extension tables (1 & 7) with those on the outside edge of the main table (3) (Fig. 10). Secure in place with Cap-Head bolt (D) (Fig. 10). Line up the holes on the edge of the rear extension table (2) with those on the rear edge of the main table (3) (Fig. 11). Secure in place with bolt ( C) and washer (A) (Fig. 11). Note: The bolts should not be tightened fully at this point. Note: The bolts should not be tightened fully at this point. Fig