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1 1/26 ページ WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 INFRASTRUCTURE LIST 03 Manufacturing Team Challenge Position: Contact: Details: Phone: Jury President Khamis Al Hadhrami OM epax99@gmail.com Chief Expert Brent Butler AU noddy202@yahoo.com Deputy Chief Expert: Harm Nagels NL harm@harmnagels.nl Workshop Supervisor: Stephan Walter DE walter3@worldskillsleipzig2013.com Workshop Supervisor Assistant: Dennis Lipschinski DE lipschinski3@worldskillsleipzig2013.com Technical Director - Host: Technical Director - WSI: Jane Stokie WS jane.stokie@worldskills.org Number of Competitors in IL 33 Number of Experts in IL: 13 Number of Competitors in registrations 0 Number of Experts in registrations: 0 Assistants: 5 Space Requirements: 0 Location: Version: :11:06 GMT Print date: :36:8 GMT WorldSkills International - Infrastructure List 03 - Manufacturing Team Challenge for Leipzig 2013 = Skill = Competitor Expert = Group of Competitors = Group of Experts

2 2/26 ページ WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 GENERAL INSTALLATIONS Description (EN) Multiplier TD Req. Qty OC Supl. Qty Manufacturer Model Size Part no. Specific details Supplier File(s) Modified 2 al outlet available/ workstation [66101] al outlet available/ Machines [72537] Fair Build :13: :27:6 stepladder (5 Steps) [72538] 1 Hahn & Kolb :0:20 table [66037] 11 fairnet w: 10 cm l: 70 cm h: 72 cm table for workplace, desk top white for writing/electrical :6:02 table [66039] 11 fairnet w: 10 cm l: 70 cm h: 72 cm table for workplace, desk top white for PC work :6:02 chair [66038] 33 fairnet w: 53 cm l: 2 cm seat height: 6 cm back height: 81 cm without armrests, upholstered backrest and seat, anthracite :6:02 chair [72530] 13 fairnet w: 53 cm l: 2 cm seat height: 6 cm back height: 81 cm without armrests, upholstered backrest and seat, anthracite :6:02

3 3/26 ページ chair [72532] 25 * 25 fairnet w: 53 cm l: 2 cm seat height: 6 cm back height: 81 cm without armrests, upholstered backrest and seat, anthracite for WSS :6:02 table [6600] 5 * 5 fairnet w: 10 cm l: 70 cm h: 72 cm table for workplace, desk top white for WSS and team :6:02 Filing Cabinet Lockable [6601] 2 Fairnet Std. Set :6:02 locker [6602] 3 * 3 fairnet w: 35 cm l: 50 cm h: 180 cm locker with integrated sheds, individual lockable, lightgrey for WSS :6:02 locker [6603] / fairnet w: 35 cm l: 50 cm h: 180 cm locker with integrated sheds, individual lockable, lightgrey :6:02 locker [660] / 9 fairnet w: 35 cm l: 50 cm h: 180 cm locker with integrated sheds, individual lockable, lightgrey :6:02 table [6605] 10 * 10 fairnet w: 10 cm l: 70 cm h: 72 cm table for workplace, desk top white as meeting table for 20 experts Std. Set :6:02 COSHH Cupboard, 2m/1m [6606] 1 Fairnet Std. Set :6:02 Cleaning Supplies Cleaningset [7253] / 5 7 Betzien :6:02 wiper paper [6608] 9 * 9 Betzien blue/roll Alternative zu Würth :6:02 metal Dustpan + hand brush [75952] Health & Safety 5 * 5 Betzien :2:05

4 /26 ページ Health & Safety Set [711] :22:36 Office Supplies: Set office material [712] / 5 7 Viking Officeequipmentset [72536] 1 Viking Std. Set :09: :09:08 Set Office Material - pens folders, paperclips, stapler expert only [66067] 1 Viking Std. Set :09:09 Din A paper, 500 Bl., 80 gr. [66069] 10 * 10 Std. Set :09:09 Presentation: presentation set [72535] 1 fairnet :09:09 whiteboard [66071] 1 fairnet w: 180 cm l: 5 cm h: 91 cm whiteboard to hang up, white, accessories: magnets and pens :09:09 Projector [66073] 1 Mitsubishi Std. Set :01:2 IT Equipment: IT set [73707] :00:01 Miscellaneous tool set - WSS only [716] 1 Hoffmann Group :00:01 cordless drill (WSS) - standard set [75950] drill index set (WSS) - standard set [75951] pressurised air supply for every competitor work bench, CNC Machines,... [758] 2 Hahn & Kolb 1 Hoffmann 16 * :00: :00: :00:01

5 5/26 ページ Gartenschlauch 50m+30m mit Verbindung [77323] 1 Würth für Wasserverteilung Skill 3/6/7/DMG Sonderfläche Würth :51:09 Version: :11:06 GMT Print date: :36:9 GMT WorldSkills International - Infrastructure List 03 - Manufacturing Team Challenge for Leipzig 2013 = Skill = Competitor Expert = Group of Competitors = Group of Experts

6 6/26 ページ WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 WORKSHOP INSTALLATIONS Anmerkung: Flaschen werden am Wettbewerb zerhäckselt!!) --> Description (EN) Multiplier TD Req. Qty OC Supl. Qty Hand and Power Tools and associated equipment Manufacturer Model Size Part no. Specific details Supplier File(s) Modified adjustable wrench 10" (250mm) [66105] 1 Hahn & Kolb Alternative zu Würth :6:15 air accessory kit air gun + tyre pressure gun+fittings) [66106] 11 Hoffmann Alternative zu Würth :1:32 anti-fatigue mat (1 per machine) [66108] 1 * 1 Alternative zu Würth :6:15 wrench set Metric and Imperial [66111] 2 Hahn & Kolb Alternative zu Würth :6:15 Vice, 8" for table [66113] 11 Anke/Ulmia Alternative zu Würth :6:15 tape for marking walkways and machinery per roll [66115] 1 fairnet Alternative zu Würth :6:15 CNC Milling and Associated Equipment T slots and bolts [76611] DMG / Mori Seiki :6:15

7 7/26 ページ DMG - CNC vertical Milling Machine, minimum 500x00x00, 10K spindle, 2 tools, worldwide available controller, coolant, CAD/CNC communication, english manuals at machine, Chip converter and chip box [66117] DMG 30 10:1:18» Machine vice, mechanical, minimum specifications, 130 mm jaws,200mm opening, to suit CNC machine [66118] Röhm :50:11» T slots and bolts for Machine Vice [66125] DMG Mori Seiki DMG Mori Seiki 02 18:3:50» Clamping kit;minimum quantities: 1 off set to include bolts/studs & nuts, clamps and caddy (CNC milling) [6612]» coil air hose for air compressor + air gun [661] :36:27 50mm Face Cutter and Arbor (1 x steel + 1x Aluminium) [66121] 8 DMG / Mori Seiki DMG / MoriSeiki» Milling Inserts to suit CNC Face Mill (for use by Steel and Aluminium) [66119] * 15 DMG / Mori Seiki DMG Mori Seiki

8 8/26 ページ» Milling Inserts (steel + Aluminium) to suit CNC Face Mill (Spare) [7398] :3:51 Collet Chuck for CNC [661] 10 * 37» Spanner for Collet Chuck [6610]» Tool holder for doing up collets (SK 0) [6613] :37:09 Drill Chucks 1-13mm CNC [66126] * 15 DMG / Mori Seiki» Spanner for NPU chuck [66127] DMG / Mori Seiki DMG / MoriSeiki Measuring Probe tool setting probe for CNC [66123] DMG / Mori Seiki DMG Mori Seiki Tooling Kit for CNC Vertical Milling Machine Collet, mm, ER32 [66132] 8 DMG/MoriSeiki mm Haimer Collet, 6 mm, ER32 [66133] 8 DMG/MoriSeiki 6mm Haimer Collet, 8 mm, ER32 [6613] 8 DMG/MoriSeiki 8mm Haimer Collet, 10 mm, ER32 [66135] 8 DMG/MoriSeiki 10mm Haimer Collet, 12 mm, ER32 [66136] 8 DMG/MoriSeiki 12mm Haimer Collet, 1 mm, ER32 [66137] 8 DMG/MoriSeiki 1mm Haimer

9 9/26 ページ Collet, 16 mm, ER32 [66138] 8 DMG/Moriseiki 16mm Haimer Collet, 20mm ER32 [66139] 8 DMG/MoriSeiki 20mm Haimer Pull Studs CNC [6611] 10 * 37 DMG/MoriSeiki DIN Haimer» Pull Studs CNC (Spare) [73950] 5 * 5 DMG/MoriSeiki DIN Haimer Milling and Associated Equipment T slots and bolts [76612] ::22 Conventional Milling Machine; Kunzmann WF 00 M, if other => MINIMUM specifications: vertical spindle, 2Kw motor, 3 axis digital readout, SK0, x travel 00, y travel 200, z travel 00, speed 2200 rpm, coolant, wrenches and tools supplied with machine [6615]» Clamping kit;minimum quantities: 1 off set to include bolts/studs & nuts, clamps and caddy [6616]» Clamping kit;minimum quantities: 1 off set to include bolts/studs & nuts, clamps and caddy (Spare) [7399] :3:51

10 10/26 ページ ER32 Collet Chuck set (Manual Milling) [6617]» mm Collet [6618]» 6mm collet [6619]» 8mm collet [66150]» 10mm collet [66151]» 12mm collet [66152]» 1mm Collet [66157]» 16mm collet [66153]» 20mm collet [6615] R8 No 2 Morse Taper [66155] stub arbors [66156] Hoffmann Nürnberg GmbH Manual Milling Machine Tools: Drill Chuck, 1-13mm (Manual milling) [66161] Hahn & Kolb

11 11/26 ページ Machine vice; minimum specifications, 130mm jaws, 200 mm opening, mounting bolts or tee nuts to suit manual milling machine [66162] Hahn & Kolb Drehplatte Hoffmann ejecting drifts mt1 mt2 [66163] ejecting drifts mt3 [6616] Milling inserts to suit manual Milling Machine Face Mill [66165]» Milling inserts to suit manual Milling Machine Face Mill (spare) [66166] 1 Hoffmann Face Mill, 50 mm to suit Manual Milling Machine [66167] Lathe and Associated Equipment: Lathes WEILER Praktikant; if not => Minimum spezifikation200 mm swing, 1000mm between centres, spindle bore 2 mm, spindle speed min rpm, Quickchange Toolpost Size B [66169] Morse Taper Sleeve, MT1-MT5, MT2-MT5, MT3- MT5, MT-5 [66170] Maho

12 12/26 ページ No5 MT Revolving Centre [66171] Maho Drill Chuck, 1/2" (0.127mm) to suit lathe Tailstock [66172] Maho Quick Change Toolpost B [66173] * 15 Hoffmann Maho 2-Axis Digital Readout System [6617] 10" 3-Jaw Chuck, D1-6 [66175] Lo-Vo Lighting unit 50V 0W for manual lathe [66176] Weiler Maho/Weiler (Auskunft Fineart) 12" -Jaw Chuck, D1-6 [66177] Hoffmann Group Maho/Weiler (Auskunft Fineart) Stationary Steady, Roller Fingers mm capacity [66178] Travelling Steady Roller Fingers 10-80mm capacity [66179] single bedstop [66180] Maho/Weiler (Auskunft Fineart) Drill Press

13 13/26 ページ Drill Press; pedestal type, capable of drilling 12mm dia mild steel, #morse taper spindle, 1 off #3 to #2 morse taper reduction sleeve, 1 off #3 to #1 morse taper reduction sleeve, multi-speed spindle ma [66201] Drill Vice; 125mm jaws with 150mm opening, clamping bolts to suit machine table. [66202] 2 Alpha Tischbohrmaschine Flott 2 Hoffmann Wie 2011 Drill Chuck and Arbor 1-13mm (to suit drill press) [66203] 2 Hoffmann RK International Assembly Kit to fix the Drill Press on the ground [6620] 2 Wie 2011 Welding and Fabrication including al Welding Benches [66182] 3 Welding Bay [66183] 3 fume extractor (welding) and extension arm with integrated light [66188] 3 filtair air filtration system (PCBsoldering) [66190] 11 Conrad RS Components

14 1/26 ページ Grinder, stand alone, minimum specifications, 200x25mm aluminum oxide wheels, 1 mounted coarse grit, 1 mounted fine grit [66191] 2 Hahn & Kolb RK International wheel dresser [66192] 1 Hahn & Kolb RK International Sander, minimum specifications, mount on bench or stand alone, 50mm wide belt, 5 off replacement medium grit belts (K80), 5 off replacement fine grit belts (K120) [66193] 1 Hahn & Kolb RK International MIG Welder MIG Welder, 30 to 200 Amps, ferrous fire, aluminum wire, consumbles to suit welding steel and aluminum, maintenance tools, gas regulator and gas cylinder (Argon 75%/CO2 25%) with cart. [6619] 3 MIG welding gas, Corgan 18 M21 50L cylinder [781] 2 different Aluminium welding wires [7656] * Linde Gas Linde Gas 1 Supra-MIG wire (for steel) [7651] 1

15 15/26 ページ Air cooled power source to wire feeder cable 3.0m [66199] 3 Nut and nipple set [66200] 3 2% O2 83% argon 15% CO2 gas cylinder [66207] 3 Linde Gas TIG Welder TIG Welder, 5 to 160 Amp DC, consumables to suit welding mild steel and aluminum, maintenance toolswith gas regulator, gas cylinder (argon) and cart. [66210] 3 20:1: TIG welding gas, Argon.6, 50L cylinder [7815] * Linde Gas Linde Gas 20:1: Universal Large cylinder cart for 50L cylinders [66211] 1 20:1: TIG welding wire 6 LSI [66213] 3 20:1: Remote foot current control [6621] 3 20:1: Air cooled TIG torch m [66215] 3 20:1: Nut and nipple set [66216] 3 20:1: Undercarriage for TIG power source [66217] 3 20:1:

16 16/26 ページ Gas regulator [66218] 3 20:1: Rutile Electrodes for Manual Metal Arc Welding - 2.5mm dia [66221] 1 20:1: Rutile Electrodes for Manual Metal Arc Welding - 3.2mm dia [66222] 1 20:1: Rutile Electrodes for Manual Metal Arc Welding -.0mm dia [66223] 1 20:1: Wire Brush [6622] 3 Betzien Würth 20:1: Chipping hammer [66225] 3 Hahn & Kolb Würth 20:1: Welding clamp [66227] 3 Hahn & Kolb Würth 20:1: Saw Vertical precision cut off saw, minimum specifications; capable of cutting stainless steel 100mm dia. and 80x50mm rectangle at 90 degrees, TPI --> 1 high count for aluminium + 2 spare, 1 low count for steel + 2 spare [66209] 2 Morgan Rushworth 20:1: Measuring Equipment: Outside Micrometers 0-25mm ( ) [66235] 1 Mitutoyo Mitutoyo 20:1:

17 17/26 ページ Outside Micrometers 25-50mm ( H) [66236] Outside Micrometers 50-75mm ( H) [66237] Outside Micrometers mm ( H) [66238] Outside Micrometers mm ( H) [66239] Outside Micrometers mm ( H) [6620] 1 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 20:1: 20:1: 20:1: 20:1: 20:1: DTI lever type (Metric) [6621] 1 Mitutoyo Mitutoyo DTI Lever type (Imperial) [6622] 1 Mitutoyo Mitutoyo Magnetic Base for DTI [6623] 1 Mitutoyo Mitutoyo 20:1: 20:1: 20:1: 200mm Vernier / digital callipers [662] Holder Arm for dial test indicator [6625] Dial Test Indicator Stem & Nut [6627] 2 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 1 Mitutoyo Mitutoyo 20:1: 20:1: 20:1: Depth Micrometer 0-75mm [6628] 1 Mitutoyo Mitutoyo 20:1:

18 18/26 ページ Telescopic gauges or inside micrometers to measure up to 100mm [6629] 1 Mitutoyo Mitutoyo 20:1: 88 piece set gauge blocks [66250] 1 Mitutoyo Mitutoyo 20:1: Programmable 3D measuring machine [66251] 1 Mitutoyo Mitutoyo 20:1: CMM Accessories [769] 1 Mitutoyo Mitutoyo» Mitutoyo CMM Accessories 03.pdf 20:1: Digital multimeter Fluke digital test equipment for current and voltage [66253] * Fluke 179/EDA2 Fluke 20:1: Marking table [7776] 1 Hoffmann Group 20:1:» high gage [758] 2 Hahn & Kolb» marking prism [759] 2 Hahn & Kolb MATERIALS AND CONSUMABLES: 20:1: 20:1: 50mm x 100mm 6061 aluminum plate 100mm sawcut length [66257] 22 Almet Noch nicht definiert _ Projekt 20:1:» 50mm x 100mm 6061 aluminum plate 100mm sawcut length (Spare) [73951] 5 * 5 Almet 20:1: 50mm x 100mm 6061 aluminum plate 150mm saw length [66258] 22 Almet Noch nicht definiert _ Projekt 20:1:

19 19/26 ページ» 50mm x 100mm 6061 aluminum plate 150mm saw length (Spare) [73952] 5 * 5 Almet 25mm x 100mm 6061 aluminum plate 300mm sawcut length [66259] 11 Almet Noch nicht definiert _ Projekt» 25mm x 100mm 6061 aluminum plate 300mm sawcut length (Spare) [73953] 5 * 5 Almet 10mm x 100mm 6061 aluminum plate, 250mm sawcut length [66260] 11 Almet Noch nicht definiert _ Projekt» 10mm x 100mm 6061 aluminum plate, 250mm sawcut length (Spare) [7395] 5 * 5 Almet 00 mm x 1.6 mm thick Mild Steel, 00 mm sawcut length, 100mm total length [66261] 11 Stahl Center Leipzig GmbH Noch nicht definiert _ Projekt» 00 mm x 1.6 mm thick Mild Steel, 00 mm sawcut length, 100mm total length (Spare) [73955] 5 * 5 Stahl Center Leipzig GmbH 50mm diameter 6061 aluminum round, 150mm sawcut length [66262] 11 Almet Noch nicht definiert _ Projekt» 50mm diameter 6061 aluminum round, 150mm sawcut length (Spare) [73956] 5 * 5 Almet

20 20/26 ページ 50mm diameter 1018 mild bright steel round,150mm sawcut length [66263] 11 Stahl Center Leipzig GmbH Noch nicht definiert _ Projekt» 50mm diameter 1018 mild bright steel round,150mm sawcut length (Spare) [73957] 5 * 5 Stahl Center Leipzig GmbH 25mm diameter 1018 bright mild steel round,150mm sawcut length [6626] 11 Stahl Center Leipzig GmbH Noch nicht definiert _ Projekt» 25mm diameter 1018 bright mild steel round,150mm sawcut length (Spare) [73958] 5 * 5 Stahl Center Leipzig GmbH 50mm x 5mm mild steel plate, 2500mm total length [66265] 11 Stahl Center Leipzig GmbH Noch nicht definiert _ Projekt» 50mm x 5mm mild steel plate, 2500mm total length (Spare) [73959] 5 * 5 Stahl Center Leipzig GmbH 50 x 5 mild steel flat 250mm [66267] 11 Stahl Center Leipzig GmbH Project» 50 x 5 mild steel flat 250mm (Spare) [73960] 5 * 5 Stahl Center Leipzig GmbH IT - Hardware Performance-PC (Competitors) [73708] 22 Performance-PC (Experts) [73709] 3 * 3

21 21/26 ページ IT - Software AVRStudio (Competitors) [73710] ::59 AVRStudio (Experts) [73711] 3 * 3 MPLab Tools (Competitors) [73712] 11 MPLab Tools (Experts) [73713] 3 * :9:10 AutoCAD TBD (Competitors) [7371] :3:15 AutoCAD TBD (Experts) [73715] 3 * 3 Siemens LOGO (Competitors) [7559] 22 Inventor (Competitors) [75553] ::5 Inventor (Experts) [7555] 3 * 3 MS Office (Competitors) [75550] 22 MS Office (Experts) [75555] 3 * 3 AutoCAD Electical (Competitors) [75556] 22 AutoCAD Electical (Experts) [75557] 3 * 3 MasterCAM (Competitors) [75558] 22 MasterCam

22 22/26 ページ american keyboard (Competitors) [75562] 22 american keyboard (Experts) [75563] 3 * 3 USB-Stick 1GB [75561] 15 * 15 IT - Misc Misc Workbench; 1500x600 work area, made from steel or timber but must be of robust construction [66230] 22 Anke Anke Arbeitstisch stationär 1500x700 mm, Modell 50 Würth vice for workbench [76056] 11 Anke/Ulmia Work bench for the workshop; 1500x600 work area, made from steel or timber but must be of robust construction [75593] 6 * 6 Anke Anke Arbeitstisch stationär 1500x700 mm, Modell 50 brush [76] 5 * 5 Betzien No 3 Morse Taper for Milling Maschine [7638] Plastic bottles 0,5L [7799] 80 * 880 Genedl Catering :19:10 Cans 0,33ml [7800] 80 * 880 Genedl Catering STK500 [75585] 11 RS-online

23 23/26 ページ STK500 (spare) [75587] 2 RS-online ATEMGA88 controller [7558] 3 * 33 RS Components RS-online ATMEGA88 controller (spare) [75586] 5 * 5 RS Components RS-online IC socket [76057] 3 * 33 RS Components RS-online USB-RS232, FT232RL, UC232R- 10 [75588] 11 RS Components RS-online USB-RS232, FT232RL, UC232R- 10 (spare) [75589] 2 RS Components RS-online Mechanical guillotine, max. 3mm steel, 2m cutoff length [66187] 1 Morgan Rushworth New Morgan Rushworth Manual box and pan folder, 1m working length [66186] 1 Morgan Rushworth Hahn & Kolb Coolant (concentrate in litres) for manual lathes and manual and CNC millers [66266] 500 * 500 rubber mats for every machine (CNC, milling, lathe) [76058] 1 12 Hoffmann Flux Remover ERLFFR00DB [77260] 5 * 5 Betzien -reiniger/ / team-workplace Arbeitsdrehhocker, Buche Multiplex [77322] 6 * 6 Hoffmann :06:33

24 2/26 ページ NT-Sauger 1500W mit Spänekorb und Spänesaugschlauch [7732] 1 Hoffmann Group :2:37 Version: :11:06 GMT Print date: :36:53 GMT WorldSkills International - Infrastructure List 03 - Manufacturing Team Challenge for Leipzig 2013 = Skill = Competitor Expert = Group of Competitors = Group of Experts

25 25/26 ページ WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 MATERIALS / CONSUMABLES No items under this category. WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 FAMILIARISATION MATERIALS Description (EN) Multiplier TD Req. Qty OC Supl. Qty Manufacturer Model Size Part no. Specific details Supplier File(s) Modified 50mm x 100mm 6061 aluminum plate, 1000mm length [7552] 11 Almet :6:0 50mm diameter 1018 mild bright steel round, 1000mm lenght [7557] 11 Stahl Center Leipzig GmbH :9:26 Version: :11:06 GMT Print date: :36:53 GMT WorldSkills International - Infrastructure List 03 - Manufacturing Team Challenge for Leipzig 2013 = Skill = Competitor Expert = Group of Competitors = Group of Experts

26 26/26 ページ WorldSkills Competition Leipzig - Germany 2. July - 7. July 2013 SAMPLES Anmerkung: Flaschen werden am Wettbewerb zerhäckselt!!) --> Description (EN) Multiplier TD Req. Qty OC Supl. Qty Manufacturer Model Size Part no. Specific details Supplier File(s) Modified Plastic bottles 0,5L (preferred Coca Cola) [728] 5 * 55 Genedl Catering :32:56 Cans 0,33ml [7798] 5 * 55 Genedl Catering :33:0 Version: :11:06 GMT Print date: :36:5 GMT WorldSkills International - Infrastructure List 03 - Manufacturing Team Challenge for Leipzig 2013 = Skill = Competitor Expert = Group of Competitors = Group of Experts