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1 Pnsurnatic Stai nless S~'ze! Sand Sa\N OfJi 0 Descrption' Stainless ;Ste~Bani ~w Standard.Equipment ~OJUv~(KJ[]~ ".!4.! Pos. Sck. 2 Stainless Steel Band Saw 4 SoaleParts 7 List Band Saw Head i f L. consisting of: 2 Part and dra'h'ing number:..22._ Page no.: 22 Date: 0208 Pn0umatic Stainless Stef~! B.and ~';;a\~j O()'j Gearbox Date:/ _ Frame Assy._. Sach~ u. Zeichnunn~nr. Benennuna, " Tire Washer Brace Tir~ulley Yoke With Drive Stoo. Needle Tension Fillisterhead Bearina Countersunk Pulley, oullev washer pulley. pulley, Assy. consisting lever sprinq shaft._, Assy. screw Bemerxunn.,_ 7000 of:".~._ _' bearina J Page no.: ~~Ov~(KJ[]~ Part and dravving number:. Spitznas, Fellerstr.4, Velbert, Tel: +49(0) , Fax: +49(0) , VNMspilznas de c~';;pil~d22~02os'" :.;; "p~ge'4;;i25 J Spitznas. FelierstrA, D42555 Velbert, Tel: +49(0) O. Fax: +49(0) , WW.spilznasde C;;;;;pii~;r2202'08 '.' ;6=;; "'p~ge 5;;25
2 .. w j.,~ tem ~{fljolllllmfjj~ Pneumatic Stainless Steel Band tia'n S5 (fljolllllmfjj ~ Qtv. Date:23 Page no.: Flathead scre~ DescriptionPart..... Guide Pin Hexaoonal Work.... Remarks. and drav.ina no.: Blade Ball SprinQ Threaded Washer Slop Stop Hexaaonal Fillisterhead bearinq washer Stooo Quide hardware holder holdee oin nut." hardware Ln screw. _. with packingj). item Part and dra\ying number; ' Standard Equipment " Spare Parts List Stainless 32 Steel Band Saw Pneurnati<: Stailles~ Steel Band Saw OOi 0 Band Saw Pneumatic Qtv. Date:/2 band 0208 saw head 04 motor Description Part Remarks and drawnn no Part and drav,;ng number. ". _Pivariable. f ".._ ".. 0,.,, Page no.: Spitznas, FelierslrA, Velbert, Tel: +49(0) O. Fax: +49(0) wnw.spilznas.de C,ornj;ii.cF22.0'ioii'.. _ ".,,.,,... _..560'300'00:;;;;",,...m... '''''..,... "'.... P~ge60i :f5 Spitznas Mascrunenfabrik, FelierstrA Velbert. Tel: +49(0) , Fax: +49(0) WNW.spitznas.de Compiled'22'O'2:'os ".,>.. h"., ", " ""'''''' :;;;;''....., ' '_"'.w''''''''...pag~i:3"f 25.
3 4".. ~.. Band Handle Reducina Fillister head saw nioole standard screw eauioment DescriDlionPart Remarks and drawino no.: P""eno.: S\JJUlJ~WJJ~ Part and drawing number: Pneumatic Stainlf:SE St",el Bind S,=,w f. 2 ON. Date: / 02/08 f... ~ f..... f Pncumatic Stainless Steel Band Saw Band Saw Head Stainless Steel Band Saw 4" Page no.: 3/3 S(ftJUlJ~WJJ~ Part and dra""";ng number: Date: 0208 '\~~ ~ \'". '... \\\\ \ ;. ~ ~~\ ~ \ ~ '" :::." r...<.,/s L Spitznas, FeUerstr.4, Velbert, Tel: +49(0) O. Fax: +49(0) , "C~;';pi~d' _.. ".... ".w."., "560300oio=;~""""'".,... w.., _. p~g;2 ~'i25 Spitznas Mascrunenfabrik, FeUerstr.4, Velbert, Tel: +49(0) , Fax: +49(0) , c~;;;;;ii;;d22 62:oo "'."'" '..,..,'.',...."5603()06 0:~',;,,.." ' ' "'''''' ''PO;;; 7 0' 25
4 Pneumatic Stainless Steel Band Saw ~J0VlbW[AJ~ Pneumatic Stainless Steel Band Saw ~J0VlbW[AJ~ DSASSEMBLY AND REASSEMBLY Refer to the sectional drawing and to the spare parts list when disassembling and reassembling. Band Saw Frame StainlessSteel BandSaw 4 " Scare Parts List Part and drawing number: Page no.: 22 Date: 0208 Remove motor with handle from band saw head after undoing screws (77). Disassembly of motor (for changing the vanes) Unlock locking ring (3) and take out front motor component consisting of Belleville spring (5) and shaft seal ring (4). Touch the motor housing () softly to a wooden surface to pull out inner motor parts. Pull off end plate (0) with bearing () and spacer (5) from rotor (8) and take out locking pin (7). Remove cylinder bushing (6) and vanes (9). Pull off end plate (2) with bearing (3) and spacer (5) from rear rotor seat (8). Unlock snap ring (4) and disassemble bearing.(3). Through a second touch on a wooden surface the inlet plate (2) and spacer (5) will leave the motor housing (). Screw off silencer (6). Reassembly of motor Reassembly is performed essentially the same as disassembly, but in reverse order. nspect all parts for wear and damage. Replace any worn or damaged parts. Vanes (9) should be replaced. ~:~~:;~~:~~~~~~...~~.. ""'~"\ rr. \ "" ".. rr \ \ ' " " '" i', :: i: ~: :} ~ ~ Vanes are considered worn if their width is less than 7.2 mm 27") Disassembly of handle Loosen screw plug (36). Remove spring (34), ball (33), seal (3) and cylindrical pin (32). Hit out double notched pin (8) and remove Pusher (7). Take out screw plug (20), spring (2) and locking bolt (9). \~' \.~@. //.. /;, ~r b ~,!J /;._.// "":..:::":.~'t:.~:'~i'~l i :, Reassembly of handle Reassembly is performed in reverse order. Disassembly of band saw head Undo screws (2 and 42) and detach pulleys (7 and 40) with tire pulleys. After undoing screw (47), detach washer (48), needle bearing (43) and washers (44 and 45). Unscrew hexagonal nut (72), and remove washer (73).Undo hexagonal nut (7) and screw out threaded pin (70). Loosen screw (32) and pull out washer (3). Pull out tension shaft (27) and knob (28). Remove pin (29) and separate knob (28) from tension shaft (27). After loosening hexagonal nuts (75) pull out washers (73) remove yoke (30) as well as spring (37) and washer (33). Undo screws (59 and 69) and remove stop (74) and guides (50 and 60). Reassembly of band saw head Reassembly is performed essentially the same as disassembly, but in reverse order. Control function by moving pulleys (7 and 40) before connecting the motor. U '" ~:,Pitzn",Masch~enfabrik, Fell~~.4255~velbert, Tel +~)~~.6.o:~~~~~~~9, ~spi~~~,~", '~Compiled:22,02,08 ~, _en'~u,~~ ~ ~. Page 0'oii5~' Spitznas, Fellerstr.4, Vel bert, Tei: +49(0) , Fax: +49(0) , "~08,"u'"~""~""'~'~ O:'~;"u.'",._.._u..,~ "~p;;g;;9 of 25'
5 6. Pneumatic Stainless Steel Sand Saw ',0... _ =~_._. Searino Rim Qt. Date: of the gear Pinion Needle Planetarv Sna Planetary Grooyed 32 0 rino carrier, cage rina ball wheel bearina ~. Assy S5}JU\lR~[fJ~ Descri tionpartanddrawinono. RemarKs._ Paoeno.: Spare.: Parts :~:~~:~+. List ~ <~""""".""';'~.""."'''.'''.'.''''~''''''', Part and drawaing number: Pneumatic Stainless Steel Band Saw Maintenance S5}JU'VR~[fJ~ Only proper maintenance can ensure constant performance, reduction in wear and thus, a decrease in operating costs and an increase in senice life. i SERVCE LFE and PERFORMANCE of the band saw are determined by a) Degree of air purity Blow the air hose clear before connecting it to the saw. nstall dirt and water separators upstream of the saw, if preventing from formation of rust and water condensation in the air distribution lines is not possible b) Lubrication The motor must be lubricated by a line oiler or senice unit. Fill the lubricator with resin and acidfree "SAE 5 W' to "SAE 0 W' oil. Heavy oils will cause the vanes to stick, thereby making the motor difficult to start and impairing its performance. Optimum lubrication significantly prolongs service life. We therefore highly recommend to instan senice units (combined filters, regulators and lubricators) upstream of the saw. c) Maintenance Regularly check and clean the air inlet screen. Replace wear parts in particular the motor vanes when necessary, Vanes are considered worn if their width is less than 7.2 mm 27"} Keep Tool Clean Periodically blowout all air passages with compressed air, Caution: Wear safety glasses while using compressed air. Remove wax and chip generation from drive pulleys and blade guides. An plastic parts should be cleaned with soft damp cloth. Never use solvents for cleaning plastic parts. They could possibly dissolve or otherwise damage the material. After use, clean the saw. Rinse it with light oil or provide alternate corrosion protection after having worked in wet surroundings. SpitznasMaschinenf.brik,FelierstrA, Velbert.Tel:+49(0) O.Fax +49(0) v\w.s;>lznas.de C;;;;;Pi8;C:ii020S'.....". "",, ~' ' i o:en ''''' "'''''''' ~'_ ' "'page'2'o';;f2s' Spitzn.sMascrunenfabrik,FelierstrA, Velbert.Tel:+49(0) , Fax:+49(0) w,w.spitzllasde Compiled:' '22:oi:oilQ, ",,,,, 56'030000y;;......,,,,... ",...,..... Pag~ \3of 25
6 Pneumatic Stainless Steel 8"nd Saw OOiO S5LDUV~~~k5 Pneumatic Stainless Steel 8and Saw S5(;DUV~~[A]k5 Selection of saw bands n general, select a saw band which will allow at least two teeth to be engaged in the material thickness. The thinner or the harder the material, the finer the saw band teeth. Ask your dealer for the right selection of saw bands. Description" Gearbox Part and drav..ing number Page nc.; 22 Dale; 0208 WARNNG: Exercise extreme care to prevent hand from contacting the saw band ~ ' _J 9 \. \'\, General Operating nstructions. Air Supply Compressor must be able to supply the saw with at least.00 m'/min (35 cfm). clean and dry air at 7 bar (00 PS). nstall a service unit, if necessary, but in any case use an oiler. Minimum air hose diameter 3 mm (/2"). Blow air hose clear and connect it to the cleaned saw air inlet (check screen). 2. Lubricator nstall service units or line oiler! Check and if necessary fill with resin and acidfree SAE 5 W to SAE 0 Woil. n winter or when using very moist air, use antifreeze lubricant, such as Kllfrost", "BP Energol AX 0" or "Kompranol N 74". 3. Remember safety nstn'lctions and cutting hints! ~ 2.. ". 20/~ 7_../~"" 0 Spitznas. FelierslrA, Velbert, Tel: +49(0) O. Fax: +49(0) VNl\'/spitznas.de "C~rlpiied2202'08'" _..,, '. 56ci30000~~7; '..,,, _....,,, _ "P~g;;'8of25' Spitznas, FelierslrA, D Velbert, Tel: +49(0) , Fax; +49(0) , wnw.spitznas.de &;mpiied :220i08, w., ''' 'io:;;~'''''.,,..,,..,.."Pag;;2oi25
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