Note: Parts list is at the end BENCH LATHE MODEL BT1440G OPERATING MANUAL. Table of contents

Transcription

1 Note: Parts list is at the end BENCH LATHE MODEL BT1440G OPERATING MANUAL Table of contents 1

2 GENERAL SAFETY RULES FOR POWER TOOLS... 2 SAFETY RULES FOR LATHES... 5 MACHINE SPECIFICATION... 6 Standard accessories... 7 UNPACKING... 8 LUBRICATION... 9 SPINDLE SPEED CONTROL OPERATION THREAD AND FEED SELECTION ELECTRIC SYSTEM Directions for installation of C0632A lathe foot brake GENERAL SAFETY RULES FOR POWER TOOLS 2

3 WARNING DO NOT ATTEMPT TO OPERATE UNTIL YOU HAVE READ THROUGHLY AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS RULES ECT CONTAIN IN THIS MANUAL FAILURE ROCOMPLY CAN RESULT IN ACIDENTS IINVOIVING FIRE, ELECTRIC SHOCK, OR SERIOUS PERSONAL INJURY, MAINTAIN OWNERS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION AND INSTRUCTING POSSIBLE THIRD PART USER READ ALL INSTRUTIONS 1. KNOW YOUR POWER TOOL as For your own safety, read the owner s manual carefully. Learn its application and limitation well as the specific potential hazards peculiar to this tool. 2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES For example, pipes, radiators, ranges refrigerator enclosures 3. KEEP GUARDS IN PLACE AND IN WORKING ORDER 4. REMOVE ADJUSTMENT KEYS AND WRENCHES Form habit of checking to see that the keys and adjusting wrenches are removed from tool before turning on tool. 5. KEEP WORK AREA CLEAN Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well Illuminated. 6. DO NOT USE IN DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well Illuminated. 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area. 8. MAKE WORKSHOP KID PROOF With padlocks, master switch, or by removing starter keys. 9. DO NOT FORCE TOOL. It will do the better job and be safer at the rate for which it was designed 10. USE RIGHT TOOL Do not force tool or attachment to do a job that was not designed WEAR PROPER APPAREL parts. No loose clothing, gloves, necklaces, rings, bracelets, or jewelry to get caught in moving Nonslip tool wear is recommended. Wear protective hair convention to contain long hair. 12. ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation id rusty. Everyday eyeglasses only have impact-resistant lenses. They are no safety glasses. 13. SECURE WORK Use clamps or a vise to hold work when practical. It is safer using your hand and free both ands to operate tool. 14. DO NOT OVERREACH Keep your proper footing and balance at all times. 15. MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance. Follow instructions for 3

4 lubricating and changing accessories. 16. DISCONNECT TOOLD FROM POWER SOURCE. Before sering and when changing accessories such as blades, bit cutters or then mounting and remounting motor. 17. AVOID ACCIDENTAL STARTING. Make sure swith is in OFF position before plugging in cord. 18. USE RECOMMENDED ACCESSORIES. Consult the owner s manual for recommended accessories. Use of improper accessories may be hazardous. 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, and any other Conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21. DIRENCTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop. The operation of any power tool can be result in foreign objects being thrown into eyes, which can result in severe eyes damage. Always wear safety glasses or eye shields before using your Lathe. We recommend wide vision safety mask or standard safety glasses. 4

5 SAFETY RULES FOR LATHES Safety is a combination of operator common sense and alertness at all times when lathe is being used. Study this safety rules and general safety rules before operation and retain for further use. 1. Wear eye protection. 2. Never attempt any operation or adjustment if procedure is not understood. 3. Keep finger away from removing parts and cutting tools while in operation. 4. Never force cutting action. 5. Never perform ad abnormal or little used operation without study and use of adequate blocks, jigs stops. Fixtures etc. 6. Use of shop manual such as machinery s handbook or similar is recommended for cutting speeds, feeds and operation detail. 7. Do not remove drive cover while machine is in operation. Make sure it is always closed. 8. Always remove chuck keys, even when the machine is not operation. 9. Do not attempt to adjust or remove tools when in operation. 10. Always keep cutters sharp. 11. Never use in an explosive atmosphere or where a spark could light a fire. 12. Always use identical replacement parts when serving. WARNING: DO ALLOW FAMILIARLY(GAINED FROM FREQUENT USE OF YOUR LATHE) TP BECOME COMMONPLACE. A CARELESS FRACTION OF A SECOND CAN ALLOW FOR SEVEN INJURY. 5

6 MACHINE SPECIFICATION Bench lathes are especially suitable for machining tool rooms and repairing workshops to machine shafts, spindle, sleeves and disc workpiece of middle or smart types. They can also be used to cut imperial, metric thread, and with compact construction ad reasonable composition, they can cut very well. They are easy and reliable to operate, convenient to repair, high in efficiency and low noise. Technical specification Swing over bed 360mm(14 3/16") Swing over support 224mm(8 13/16") Swing over gap 500mm(19 11/16") Center height 178mm(/7 ) Distance between centers 1000mm(40") Bed width 186mm(7 3/8") Bed height 294mm(11 9/16 ) Motor output 1.5kw voltage 220v/380v Spindle bore 52mm(2") Cam-lock system D1-5 Spindle speed rpm Cross slide travel 180mm(7 1/16") Compound slide travel 95mm(3 3/4") Leadscrew diameter 22mm(7/8") Feed rod diameter 19mm(3/4") Cutting tool(max section) Imperial thread 34 Nos. 4-56T.P.I Metric thread 26 Nos, 0.4-7mm Longitudinal feed mm Tailstock quill diameter& taper 1 1/4 /MT3 Net weight 580kg Shipping weight 650kg 6

7 Standard accessories 1. Center sleeve MT5/MT fixed centers MT3 3. Three jaw chuck 4. 2 v-belt 5. Change gears 6. Tool box 7. Grease gun Machine assembly 1. Foot brake 2. Foot stands 3. Chip tray 4. Feed gear case 5. End cover 6. Headstock 7. Electric control box 8. Spindle with 3-jaw chuck 9. Tool support 10. Halogen work light 11. Compound rest 12. Coolant system 13. Cross slide 14. Saddle 15. Tailstock 16. Bed way 17. Bracket 18. Forward/reverse swith 19. Rack 20. Leadscrew with safety guard 21. Feed row 22. Switch row 23. Apron 7

8 UNPACKING Unload the machine with a tackle, using clamping plates and eyebolts. Keep the machine in balance by moving the tailstock and the bed slide to the right. Avoid using sling chains as they could damage feed rod and leadscrew. Lift the lathe carefully and place it softly on the floor or workbench. CLEANING Before putting the machine into operation, using paraffin or white spirit to remove the anti-corrosive coating or grease from all sideways and gear train. Do not use lacquer thinner or other caustic solvents. Oil all bright machine surface immediately after cleaning. Use heavy oil or grease on the change gears. INSTALLATION Place the lathe on a solid foundation. A concrete floor is the best for the machine. Make sure there is sufficient area around the lathe for easy work and maintenance. Use a precision level on the bed ways to make further adjustment for level condition, then tighten the foundation bolts evenly and finally recheck for level condition. FOUNDATION DRAWING 8

9 LUBRICATION Before putting the lathe into operation, make the following lubrication check. A.HEADSTOCK The bearings of the headstock turn in an oil bath. Ensure that the oil level reaches three quarters of the oil gauge glass. For changing the oil, remove the end cover and the change gears with swing frame. Drain the oil by removing the plug on the bottom of the headstock. To fill, take off the headstock cover. Check the oil level regularly. The first oil change should be made after three month, then change it once a year. B. Gear case Remove the end cover to expose the filling plug. Through it the shell Tellus 32 is filled to the oil level in the oil gauge glass regularly. The first oil change should be made after three month, then change it once a year. C. Apron The oil bath is filled Shell Tellus 32 through the filling plug on the right side of the apron. Check the oil level regularly. The first oil change should be made after three month, then change it once a year. For changing the oil, drain away oil by taking off the drain plug on the bottom of the apron. D. CHANGE GEARS Lubricate the change gears with thick machine oil or grease once a month. E. Other parts There are other lubricating points on the input shaft bracket of the gear box, the handwheel on the apron. The longitudinal and cross slide, the thread dial indicator, the tailstock and the grease gun to put a few drops of oil from time to time. Lubricate the apron worm gear, half nut and leadscrew twice a month. Apply a light oil film to the bed way and all other bright parts, like tailstock quill, feed rod etc, once a day. 9

10 OPERATION: SYMBOL FOR OPERATION Electrical(danger) Diameter pitch thread Coolant Module pitch thread Metric thread Half nut opened Imperial thread Half nut closed Right-hand thread and longitudinal feed toward the headstock side (left figure) Left-hand thread and longitudinal feed toward the tailstock side(right figure) Feeding(left figure) Threading(right figure) Longitudinal feed engaged(upward) Both longitudinal and cross feed disengaged(central) Cross feed engaged(downward) 10

11 1. Longitudinal traverse handwheel 2. Cross traverse handwheel 3. Feed selector handle 4. Feed selector handle 5. Feed selector handle 6. Feed/thread selector handle 7. Feed direction selector 8. Speed selector 9. Compound rest lock 10. Tool post clamping lever 11. Cross slide lock 12. Saddle lock 13. Compound rest handwheel 14. Tailstock quill clamping 15. Tailstock lock 16. Tail stock handwheel 17. Forward/ reverse switch lever 18. Thread cutting engagement lever 19. Feed axis selector SPINDLE SPEED CONTROL IDENTIFICATION BEFORE OPERATION Ensure that lubrication has been carried out as described before. When the main spindle is rotating, the gear box and feed axis of the bed slide are put into operation. The forward/reverse switch should be on neutral. The feed selector and feed/thread 11

12 selector handle are in disengaged. Under this circumstance, both the longitudinal traverse handwheel and cross traverse handle can be operated by hand. MAIN SPINDLE ROTATION The main spindle rotation is selected by the forward/reverse switch. MIAN SPINDLE SPEED The speed of the main spindle selected by (high/low) speed selector and 4 steps speed selector. For both high and low speed, there are 4 different positions. For correct speed, please refer to the chart. When selector is on high, we can get the four speeds, according to the graph. NEVER CHANGE THE SPEED BEFORE THE MOTOR HAS STOPPED COMPLETELY! Adjusting the speed can be assisted by turning the main spindle by hand. RUNNING-IN Running-in should be done at lowest possible spindle speed. Let the machine run at lowest speed for about twenty minutes. Then check for irregularities. If everything seems in order, gradually increase the speed. OPERATION Use only high perihelial speed for chuck plate of 254mm diameter should not be more than 1255rpm. When thread cutting or auto feeding are not in use, the feed/traverse selector should be in neutral position so as to ensure disengagement of the leadscrew and the feed rod. To avoid unnecessary wear, the thread dial indicator should be out of mash with the leadscrew. SPINDLE NOSE-LOCK SYSTEM When mounting the chuck, face plates and other attachment, ensure that the location faces on both mose and attachment are scrupulously clean. All the cams should be in the release position(fig1) Mount the attachment onto the spring nose. Lock each cam by turning it clockwise, using the provided key. Make rash check on face plate with a reference line for subsequent remounting. 12

13 NOTE For correct locking condition, each cam must tighten with its index line between the two V mark the nose. Do not interchange chucks or other attachment without checking each can for correct locking. To adjust cam lock studs, remove lock screw B and A one full tum in or out ad required. Refit and tighten screw B, each stud A datum ring (C) is marked on each stud as guide to original or initial setting. THREAD AND FEED SELECTION All threads and feeds are indicated on the table fitted on the front and top of the gearbox. They are selected with the feed selector handle on the gearbox A. Manual operation The carriage is moved by the handwheel, the cross slide by handwheel and the compound rest by handwheel. The slide can be anchored by turning the lock bolts on the top of the slide. B. AUTOMATIC FEED OPERATION Firstly, engage the 40T change gear at the transmission shaft and the 127T intermediate gear with feed direction selector. Next, set the feed/thread selector to the left hand position and position one lever at any of the 1-8 holes, the other at ant of A-E holes, thus the feed rod will rotate. If selector is pushed upward, across feed will be obtained. C. THREAD CUTTING OPERATION The direction of thread cutting is controlled bu feed director(p6, NO 1) by operation feed selector handle(p6. NO. 12) and feed/thread selector handle (NO 13) according to thread pitch, the leadscrew rotate. Operate downward the thread cutting engagement lever(no. 19). It should be engaged with leadscrew, thus the longitudinal travel of thread cutting feed. LATHE ALIGNMENT When the lathe is installed and ready for use, it is recommended to check the machine alignment before commencing work. Alignment and leveling should be checked regularly to ensure continued accuracy. Adopt this procedure as follow: Take a sheet bar with a diameter of taper 50mm and a length 200mm. Span it in the chuck without using the center. Then cut off a chip cover a length of 150mm and measure the different at A and B. In order to correct a possible difference, loose the screw clamping the headstock on the bed. Adjust the headstock with setscrew. Repeat the above procedure until all measuring is correct. The lathe will be cutting correctly. 13

14 CROSS SLIDE AND COMPOUND REST The graduation on the handwheel is in millimeter. The dove tall can be adjusted play with gib strips. Make sure the dove talls are throughly clean. Grease before adjusting them. The adjustment procedure is as follows: First loose the rear set screw. Turn the front one until the slide moves smoothly without backlash. Then tighten the rear set screw. Provision is made for the elimination of backlash in the cross slide nut. Take off the dust plate mounting on the rear face of the carriage groove. Turn the cross traverse handwheel to move the cross feed nut until it get to the end edge of the feed leadscrew.turn the socket screw clockwise as required. A 45 degree turning of the socket screw eliminate 0.125mm backlash. Check from time to time until the cross slide moves smoothly. TAILSTOCK The tailstock can be moved freely on the bed and fastened at any position by locking lever A. To tailstock quill can be fastened with lever B. For precise adjustment the tailstock can be adjusted crosswise. Slacken lever A and adjust the tailstock with set screw on both sides of the tailstock body. Place a ground steel bar with a length of 300mm between the centers and measure with the measuring device mounted on the support, whether the distance on both sides of the bar is the same. 14

15 ELECTRIC SYSTEM Connect power cable to the junction box. Make sure that the voltage and frequency used are consistent with those indicated on the machine name plate. Connect the power cable to the shop main switch and make the machine grounded, then install the fuse wires. Viewed from pulley side, the main motor must run clockwise(that is, viewed from tailstock side the spindle must run counterclockwise). If not, just exchange two power lines of the three. 15

16 BILL OF ELECTRIC APPARATUS CODE DESCRIPTION MODLE AND TECHNICAL DATE MACHIE M1 MIAN MOTOR Y90S-4,3-400V/50HZ,1.5KW M2 COOLANT PUMP MOTOR AB-12, 3-400V/50HZ,40W KM1 AC CONTACTOR 3 TB41 KM2 AC CONTACTOR 3 TB41 KM3 AC CONTACTOR 3 TB41 KA1 RELAY 3 TH80 EL MACHINE PUMP JC11-1 SB1 BUTTON LA38/20913 SB2 BUTTON LA38/20913 SA1 BUTTON LAY3-11X/Z HL INDICATOR LIGHT AD11/21-8GZ SQ1 LIMIT SWITCH LXW5-AAG2/L SQ2 LIMIT SWITCH LXW5-AAG2/L SQ3 LIMIT SWITCH LXW5-AAG2/L SQ4 LIMIT SWITCH LXW5-M/L SQ5 LIMIT SWITCH LXW5-M/L SQ6 LIMIT SWITCH LXW5-M/L TC TRANSFORMER JBK5-63VA-TH QF1 MAIN SWITCH JCH 13 QF2 BREAKPOINT SWITCH DZ47-60 C2 FR1 RELAY 3UA59 FR2 RELAY 3UA59 16

17 Directions for installation of BT1440G lathe foot brake (separate packing) 1. Loosen screw 3, remove part 4, take out pin 2, dismount part 1. Put part 9(along with part 12 ) into right side hole of the big bed stand. Mount part 1. Put it through bed stand supporting plate mount part 4. Move the small bed stand to the right end of part 10. Mount the connecting axis into the small bed stand. 2. Put the chip pan on the right and left bed stands. Make 6 holes align that of the bed stands. The bed and other upper parts. Tighten screws 5-M12. Open the big stand left cover connect the bed and the stand with M16X45 hex bolt from inside the stand to the tapped hole of the bed, then tighten. Please refer to fig. 2. Make sure to put the white wire cord through the big hole of the chip pan to the big bed stand supporting plate. Fix part 8(stroke switch) 3. Put part14 into fork 1, fix it with split pin Put on the tensile returning spring between part 14 and pulling hole of the big bed stand. Use bolt 16 to adjust the position of fork Connect pulling bar 13 to part 14, lock it with the split pin. Connect the other end to part 28 and lock it with split pin Adjust the position of hilting pin support 4 do that when the pedal is depressed part 6 contact the spring plate of stroke switch 8. Use set screw 3 ti lock hilting pin support. 17

18 BENCH LATHE MODEL BT1440G PARTS LIST 18

19 Table of Contents Table of Contents...1 Bed Assembly Headstock Assembly Gear Box Assembly Apron Assembly Top Slide Toolpost Saddle and Cross Slide Saddle and Cross Slide Assembly(Telescoping Lead Screw) Tailstock Assembly Follow Rest...33 Steady Rest Quick Change Collet Assembly

20 20

21 21

22 22

23 23

24 Bed Assembly Index No.Part No. Description Size Qty Motor base Pulley Bed Gap End Cover Bracket Bracket Collar Handle Rack Rack Lead Screw Feed Rod Shaft Collar Shaft Handle Brake Ring Collar Key Oil Pan(not shown) Knob Plug Plug Plug Screw Cover Lock Nut TS Set Screw...M5X A...TS Set Screw...M6X TS Hex Socket Cap Screw...M10X TS Hex Socket Cap Screw...M6X TS Hex Socket Cap Screw...M8X TS Hex Nut...M GHB B...Screw...M8X A...TS Hex Cap Bolt...M12x GHB B...Pin...3X GHB B...Pin...8N6X GHB B...Pin...6X A...GHB AB...Pin...6X GHB Spring...1X7.5X GHB B...Oll Ball

25 69...GHB B...Pin...8X GHB1340A-70B...Hex Cap Bolt...M10X GHB1340A-71...Screw...M6X GHB1340A-72B...Screw...M5X Cover Electrical Box Splash Guard GHB1340A-76B...Screw...M6X GHB1340A-77B...Screw...M6X GHB1340A-78B...Nut...M Oil Plate A A...Oil Plate GHB1340A-80B...Screw...M6X /11...Cover Left Bed Stand A A...Right Bed Stand Bed Stand A...Cover GHB1340A-85B...Screw...M6X GHB1340A-86B...Screw...M6X /9...Cover GHB1340A-88B...Screw...M12X Bracket GHB1340A-90B...Screw...M6X Plate Bracket G...Break Shaft GHB1340A-94B...Split pin...2x Brake pull Rod Cap-Shape Screw GHB1340A-97B...Nut...M GHB1340A-98B...Split Pin...2X G...Pedal Arm Connecting Shall Draw Spring G...Switch Block GHB1340A-103B...Screw...M8X GHB1340A-104B...PIn...5X Driving Shaft -Longer GHB1340A-106B...Spring Pin...5X G...Driving Shaft G...Pedal GHB1340A-109B...Screw...M10X GHB1340A-110B...Nut...M

26 Bull Rod Support

27 27

28 28

29 Headstock Assembly Index Part No. No. Description Size Qty Collar Collar Rear Cover Rear Cover Pulley Plug Z...Main Casting Z...Front Cover Shift lever Shaft Lever Cover Handle Body Shaft collar Handle Body Handle Block Hub Gear...37 T Z...Washer Z...Washer Washer Gear...40T Washer Gear....37T Lock nut Gear T Gear T Washer Gear Shaft...16T Cover Z...Washer Shaft Washer Collar w/gear...21t Gear...29T Gear...46T Gear T Collar Gear...26T

30 Gear T Gear...53T Plug Gear T Gear...37T Z...Spindle Spring Pin Cam Shaft Gear...50T collar Shaft Gear...30t Shaft Shaft Washer Gear Shaft T Z...Screw Handle Handle Handle Collar Shift.fork Shift fork Gasket Gasket Gasket Gasket Gasket Gasket Oil Seal Oil Seal Oil Sight.Glass(not shown) TS Hex Socket Cap Screw...M4X TS Hex Socket Cap Screw...M5X Ts Hex Socket Cap Screw...M6X TS Hex Socket Cap Screw...M8X TS Hex Socket Cap Screw...M6X TS Hex Socket.Cap Screw...M6X TS Set Screw...M6X TS Set Screw...M8X TS Set Screw...M8X TS Set Screw...M8X

31 98...TS Set Screw...M8X GHB Screw...M8X GHB Screw...M4X TS Hex Nut...M GHB Key...5X GHB Key...5X GHB Key...5X GHB Key...6X GHB Key...6X GHB Key...6X GHB Key...8X GHB Key...8X GHB Key...5X GHB Pin...3X GHB Pin...4X GHB Pin...5X GHB C-Clip GHB C-Clip GHB C-Clip GHB C-Clip GHB C-Clip GHB Bearing E GHB Bearing...240E GHB Bearing GHB Bearing...204D GHB Bearing E GHB Bearing D GHB Steal Ball GHB Steal Ball GHB O-Ring...2.4X GHB O-RIng...2.4X GHB O-Ring...2.4X GHB O-Ring...3.1X GHB O-Ring...3.1X GHB O-RIng...3.1X GHB Spring...1X6X GHB Spring...1X6X GHB Spring...0.9X4.4X A...Shift Hub GHB Brass PIpe(not shown)...8x1x GHB Lever...Sleeve VB-A32...V-Belt(not shown) Frame GHB Pin...6X

32 150...GHB Screw...M6X GHB Hex Socket Cap Screw...M10X G...Connecting Board GHB1340A Pin...5X G...Shaft Break Shaft GHB1340A Circlip GHB1340A Break Shaft G...Positioning Axis GHB1340A Circlip

33 33

34 34

35 35

36 Gearbox Assembly Index Part No. No. Description SIZE QTY 1... C0632B Casting C0632B Cover C0632B Cover C0632B-G04... DRAIN OIL SCREW... Z3/8" C0632B-G05... O RING... Z3/9" C0632B sliding block C0632B-G07... hex socket cap screw... M8X C0632B-G08... taper pin... 6X C0632B-G09... hex socket cap screw C0632B crank C0632B-G11... pin... 8n6x C0632B rack C0632B pin C0632B-G14... rack... 8n6x C0632B shaft C0632B key C0632B o ring C0632B-G18... clamping screw x C0632B-G19... crank... M5x C0632B-G20... rack C0632B rack C0632B crank C0632B rack C0632B control rod support C0632B-G25... hex socket cap screw... M5x C0632B gear C0632B-G27... o ring... P7xw C0632B gasket C0632B feed box cover C0632B-G30... hex socket cap screw... M6x C0632B-G31... taper pin... M6x C0632B-G32... pin... M6x C0632B lever support C0632B-G34... steel ball C0632B-G35... s[ring... 1x5x C0632B-G36... clamping screw... M8x C0632B label C0632B-G38... cross screw... M3x C0632B-G39... clamping screw... M3x C0632B-G40... oil sight glass... A

37 41... C0632B label C0632B-G42... clip... 26x C0632B bearing cover C0632B gasket C0632B washer C0632B-G46... key... 5x C0632B vll axle C0632B-G48... key... 5x C0632B-G49... bearing... 17x40x C0632B bushing C0632B-G51... circlip C0632B gear C0632B washer C0632B-G54... bearing... 20x42x C0632B washer C0632B-G56... circlip C0632B-G57... circlip C0632B gear C0632B gear C0632B-G60... key C0632B gear C0632B-G62... bearing... 20x42x C0632B gasket C0632B bearing cover C0632B xl axle C0632B-G66... bearing cover... 5x C0632B gasket C0632B gear C0632B gear C0632B bushing C0632B gear C0632B bushing C0632B gear C0632B viiiaxle C0632B-G75... key... 4x C0632B bushing C0632B bushing C0632B gear C0632B gear C0632B gear C0632B gear C0632B bushing C0632B gear C0632B-G84... key... 4x

38 85... C0632B x axle C0632B-G86... key... 4x C0632B bearing cover C0632B gasket C0632B gear C0632B ix axle C0632B bushing C0632B gear C0632B gasket C0632B bearing cover C0632B-G95... ring... 25x40x C0632B xiiaxle C0632B-G97... pin... 5x C0632B-G98... screw... M GH1440A washer C0632B-G bearing... 17x35x C0632B-G circlip GH1440A gear GH1440A sleeve C0632B gear cover GH1440A bolt C0632B-G washer... M C0632B-G screw C bolt C0632B washer C0632B-G gear C0632B washer C0632B-G hex socket cap screw... M8x

39 39

40 40

41 41

42 Apron Assembly Index part No. No. Description Size Qty Casting handwheel box cover threading dial body A A... hub washer gib handle handle index ring cover shaft gear pin... 60T gear shaft... 18T gear shaft A bracket cover gear... 30T gear... 46T gear... 63T shift fork shift lever shift handle gear... 40T bracket half nut worm gear... 22T shaft gear... 18T shaft threading dial shaft gear... 32T/30T/28T washer bar screw washer washer washer

43 oil sight collar oil sight collar oil sight knob plug A plug B handle spring spring key TS hex socket cap screw... M5X TS hex socket cap screw... M TS hex socket cap screw... M TS hex socket cap screw... M TS hex socket cap screw... M TS hex socket cap screw... M GHB1340-A67... screw... M GHB1340-A68... screw... M GHB1340-A69... screw... M TS set screw... M TS set screw... M TS set screw... M TS set screw... M GHB1340-A74... set screw... M TS set screw... M GHB1340-A77... screw... M GHB1340-A78... pin GHB1340-A79... pin GHB1340-A80... pin GHB1340-A81... pin GHB1340-A82... pin GHB1340-A83... pin... 8n GHB1340-A84... oiler GHB1340-A85... washer GHB1340-A86... lock washer TS hex nut... M TS hex nut... M TS hex nut... M GHB1340-A90... rivet GHB1340-A91... rivet GHB1340-A92... o ring GHB1340-A95... key... A

44 96... GHB1340-A96... steel ball GHB1340-A97... washer

45 45

46 Top slide,tool post,saddle,and Cross slide Index Part No. No. Description Size Qty Saddle Cross Slide Swivel slide Top slide Collar Gib Hub Strip Gib Strip Front Strip Screw Handle Base Handle Shaft Stop Screw Index ring Lever Lever Collar Washer Nut Index ring Plate Plate w/wiper Plate Screw Washer Post Base Gib Adjusting Screw Gib Adjusting Screw Lever Gib Strip T-boll Block Nut Knob

47 Wiper Wiper GHB T... Bearing GHB T... Bearing GHB T... Screw... M4x GHB T... Screw... M8x GHB T... Screw... M8x GHB T... Screw... M8x TS Hex Socket Cap Screw... M6x TS Hex Socket Cap Screw... M6x TS Hex Socket Cap Screw... M6x TS Hex Socket Cap Screw... M8x TS Set Screw... M6x TS Set Screw... M6x TS Set Screw... M6x TS Set Screw... M6x TS Set Screw... M8x TS Set Screw... M8x TS Hex nut... M TS Hex nut... M GHB T... Washer GHB T... Screw... M10x GHB T... Spring x4x GHB T... Oil Ball GHB T... Pin... 3x GHB T... Pin... 3x GHB T... Ball Bearing

48 48

49 SADDLE AND CROSS SLIDE ASSEMBLY(TELESCOPING LEADSCREW) NIDEX NO PART NO DESCRIPTION SIZE QTY SADDLE CROSS SLIDE N HUB STRIP GIB STRIP FRONT STRIP SCREW COLLAR N INDEX RING PLATE PALTE N SCREW GIB ADJUSTING GIB STRIP T-BOLL BLOCK WIPER WIPER GHB T BEARING GHB T SCREW... M GHB T SCREW... M GHB T SCREW... M TS HEX SOCKET CAP SCREW... M TS HEX SOCKET CAP SCREW... M TS HEX SOCKET CAP SCREW... M TS SET SCRW... M TS SET SCRW... M TS SET SCRW... M TS HEX NUT... M WASHER GHB T OIL BALL GEAR SAHFT GHB T HEX SOCKET CAP SCREW... M LEVER COMPOUND HANDLE SPACER GHB T KEY GHB T SCREW... M GHB T KEY

50 77... GHB T THRUST BEARING BEARING HOUSING BEARING DUST COVER WASHER STAR WASHER LOCKING NUT GHB 1340-B3T HEX SOCKET CAP SCREW... M

51 51

52 52

53 TAILSTOCK ASSEMBLY INDEX NO PART NO DESCRIPTION SIZE QTY CASTING FLANGE COVER HANDWHEEL CLAMP PLATE BASE LIVE CENTER MT QUILL SCREW WASHER SCREW SCREW SCREW SHAFT SCREW COLLAR SCREW SHAFT LEVER NUT INDEX RING PIVOT BLOCK HANDLE GHB TS GHB TS... KNOB M KNOB M TS HEX SOCKET CAP SCREW M TS HEX SOCKET CAP SCREW M TS SET SCREW M TS SET SCREW M GHB TS GHB TS... SET SCREW M SCREW M TS HEX NUT M TS HEX NUT M GHB TS GHB TS GHB TS... KEY WASHER B PIN

54 36... GHB TS GHB TS... BEARING OIL BALL FOLLOW REST 1... GHB1340-1FR... KNOB GHB1340-2FR... PIN BUSHING SCREW SLEEVE BRASS FINGER TS SET SCREW M TS NUT M TS SET SCREW M BASE CASTING TS HEX SOCKET CAP SCREW M

55 55

56 STEADY REST INDEX NO PART NO DESCRIPTION SIZE QTY 1... GHB1340-1FR KNOB GHB1340-EFR PIN BUSHING SCREW SLEEVE BRASS FINGER LOCK KNOB TS NUT M TS SET SCREW M TS NUT M GHB SR..... BOLT M PIVOT BOLT BASECASTING TS NUT M TS FLATWASHER... M TS SET SCREW..... M TS CLAMP PAD GH SR CLAMP SCREW TOP CASTING