DS1 Storm - Sill System: ASSEMBLY MANUAL
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1 Exterior Folding Door Systems DS1 Storm - Sill System: ASSEMBLY MANUAL For 4-9/16 (116mm), 6-9/16 (167mm) & 7-1/4 (184mm) Sills For Single Door Openings, Inswing Application D DOOR (single) INSWING Tomorrow s Innovative Solutions for Today s Doors & Windows The DS Group Of Companies : Draftseal, Kristrack, Eclipse Architectural & DSD Hardware DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Revision (2) March 3, 2014
2 THESE COMPONENTS BY OTHER DS725HGASKET Head gasket Jamb head Side jambs Door adhesive, both sides DS725SGASKET Sill end gasket PVC substrate & support drainage brackets for 4-9/16, 6-9/16 & 7-1/4 sill Aluminum sill for 4-9/16, 6-9/16 & 7-1/4 DS725WHC Weep hole cover Protective sill cover DS725CAP Interior main cover cap DS725BEAD Sill bead DS420 Continuous cornering kerf-inserted weather seal, brown or beige DS725EXTAE 2 Sill nose extension DS725ECAPBL Left & right sill nose extension end caps, black only end cap DS167B brown DS167W white Aluminum retainer for rain drip (mounts to door) PVC rain drip snaps onto aluminum retainer DS167ECAP Left & right end cap for rain drip, brown or white 2 DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Copyright 2014 DS Group & DraftSeal
3 For 4-9/16 (116mm), 6-9/16 (167mm) & 7-1/4 (184mm) Sills For Single Door Openings, Inswing Application 3/4 (19mm) 5/8 (15mm) 1-3/4 (44.45mm) 3/8 (9.5mm) 5 slope 1-3/4 (44.45mm) 1-7/64 (28mm) 3/16 (4.7mm) weep hole weep hole cover included with sill, shown in open position 1-9/64 (29mm) NO SCALE weep hole 2 (51mm) 1 x left hand 1 x right hand Jig Copyright 2014 DS Group & DrafSeal DS1 Storm Installation Manual: [D] Door (Single), Inswing Application 3
4 3/16 (4.5mm) 3/8 (9.5mm) Head Jamb prep for continuous cornering weatherseal Head Jamb Side Jamb Jamb Notch required for continuous cornering weather seal on head jamb 4 DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Copyright 2014 DS Group & DraftSeal
5 weep hole Minimum 1 (25.4mm) to weep hole Do not cut sill at weep hole Head gasket Sill gasket Adhesive, both sides. Peel tape off both sides of gaskets before assembly. Weep hole covers installed into sill by DraftSeal 3D view Side view Copyright 2014 DS Group & DrafSeal DS1 Storm Installation Manual: [D] Door (Single), Inswing Application 5
6 Left & right sill nose end caps Length of sill nose shown here, example only. 2 Sill nose extension length determined by pre-hanger 2 Sill nose extension length determined by pre-hanger Sill bead is cut 5/16 (8mm) shorter than sill for continuous cornering weather seal Sill bead Sill bead length Length (L) = sill width minus 5/16 (8mm) equals sill bead length INTERIOR SIDE 6 DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Copyright 2014 DS Group & DraftSeal
7 Sill bead is cut 5/16 (8mm) shorter than sill for continuous cornering weather seal Sill bead Interior main cover cap Length = jamb to jamb SLOPED TO THE EXTERIOR SIDE INTERIOR EXTERIOR Copyright 2014 DS Group & DrafSeal DS1 Storm Installation Manual: [D] Door (Single), Inswing Application 7
8 Continuous cornering kerf-inserted weatherseal 8 DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Copyright 2014 DS Group & DraftSeal
9 Aluminum retainer for rain drip Mounts to face of door PVC rain drip Snap onto aluminum retainer Copyright 2014 DS Group & DrafSeal DS1 Storm Installation Manual: [D] Door (Single), Inswing Application 9
10 Apply dab of caulking to secure end cap to rain drip Left & right end cap for rain drip (both ends) 10 DS1 Storm Installation Manual: [D] Door (Single), Inswing Application Copyright 2014 DS Group & DraftSeal
11 Pre-hung unit without sill nose extension. Finished pre-hung unit with sill nose extension. Copyright 2014 DS Group & DrafSeal DS1 Storm Installation Manual: [D] Door (Single), Inswing Application 11
12 DS1 Storm - Sill System For Single Or Double Door Openings, Inswing Or Outswing Application Integrated with the DSF1 Pleated Foldaway Insect Screen (OPTIONAL) - SHOWN BELOW Sill System Testing Was Performed In Accordance With AAMA / WDMA / CSA 101 / I.S. 2A NAFS 11 Compliant aluminum or pvc brick mould housing for DSF1 foldaway insect screen exterior glazing gasket sill end to jamb gasket sill nose end cap PVC substrate shoot-bolt strike plate for double door PVC glazing bead for direct glazing of 3/4 (19mm) or 1 (24mm) I.G. units PVC glazing bead for 1-3/4 (44.45mm) side lite panels aluminum sill bead PVC main snap-on cover cap weep hole base support platform for t-bar or jamb back to back DS420 continuous cornering TPV foam weatherstrip for sill & jamb NEW PRODUCT DS1 Storm - Sill System Integrated with the DSF1 Pleated Foldaway Insect Screen Coming 2014 Aluminum or PVC brick mould housing for pleated screen PATENT PENDING Tomorrow s Innovative Solutions for Today s Doors & Windows The DS Group Of Companies : Draftseal, Kristrack, Eclipse Architectural & DSD Hardware Head Office & Manufacturing Centre, Vancouver, Canada 7470 Buller Avenue, Burnaby, B.C. V5J 4S5 Canada Phone : (604) Fax : (604) info@thedsgroup.com Outside Vancouver, B.C., please use our toll free numbers : Phone : Fax : Branch Office & Manufacturing Centre, Toronto, Canada Phone head office toll free for branch address Branch Office & Distribution Centre, Los Angeles, California Phone head office toll free for branch address Eclipse Architectural Corporate Showrooms Vancouver & Toronto, Canada Los Angeles, California, USA THE DS GROUP IS THE BRAND IMAGE OF A.K. DRAFT SEAL LTD.
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