RHINO PARTS WEAr PArTS FOr road milling machines

Transcription

1 RHINO PARTS WEAr PArTS FOr road milling machines RoaD and mineral technologies

2 2 // TABLE OF ContentS

3 Rhino Cutter Bits 4 Rhino Bit Features 4 Rhino Bit Geometry & Code 6 Rhino Bit Recommendations 8 Rhino Bit Models 9 Rhino Cutter Drums 1 HT22 Quick-Change Toolholder System 18 HT11 Quick-Change Toolholder System 21 Ejector Paddles 23 RHINO Conveyor Belts 24 Conveyor Belt Selection Table 25 RHINO Track Parts 28 Rhino EPS Parts 28 Rhino Predator Pads 29 Rhino Tools 30 Weld-On Toolholders 31 // 3

4 RHINO BITS GENERATION X REDUCES OPERATING COSTS WITH LONGER LIFE REDUCES DOWNTIME WITH GREATER RELIABILITY + 1 % Optimized carbide shape: increases productivity with prolonged and improved penetration. + 6 % Efficient carbide shape: maximizes carbide utilization with minimal waste carbide at the end of cutter bit life % Enlarged centering cone: located on bottom of wear ring, minimizes wear in the toolholder bore and optimizes rotation throughout entire toolholder life. + 5 % Heavy-duty wear ring: maximizes toolholder protection and optimizes cutter bit rotation % Optimized Twin-Stop retainer groove position: improves shank reliability against shank fractures. NEW WORN The GENERATION X carbide shape: maximizes production, carbide utilization, and cutter bit life. W6 30,2 g GENERATION X W6 30,2 g 1 % W6 1,66 g GENERATION X W6 15,84 g approx. 6 % more utilization 100 % 100 % approx. 58 % approx. 52 % The GENERATION X heavy-duty wear ring: minimizes lengthwise toolholder wear, improves contact surface protection for the toolholder, and optimizes cutter bit rotation. GENERATION X W6 + 5 % % WORN TOOLHOLDER SYSTEM with conventional bits with GENERATION X bits Heavy-duty wear ring provides protection against intrusive milling fines that cause abrasive wear. The enlarged centering cone on the bottom side of the heavy-duty wear ring stabilizes the cutter bit in the toolholder bore resulting in less upper bore wear. Less cutter bit wobble also reduces contamination of the toolholder bore with abrasive milling fines. The Twin-Stop spring clip and heavy-duty wear ring provide a complete wear barrier between the rotating cutter bit and the stationary toolholder. 4 //

5 RHINO SHIELD PROVIDES ULTIMATE PROTECTION AGAINST ABRASIVE WEAR Rhino Parts introduced the Rhino Ring cutter bit washer technology to North America in Wirtgen pioneered this technology over 20 years ago to maximize bit rotation and prolong both bit life and holder life. Wirtgen remains the innovator in cutter bit technology with another leap forward Rhino shield provides the ultimate protection against abrasive wear. Preserving the holder maximizes bit rotation throughout the life of the holder. Rhino Shield washers combine with the extended, twin-stop, Rotation Series spring clip to form a complete wear barrier between the rotating bit and the stationary holder. ll series XR series history of cutter bit washer innovation Rhino Ring 38 Rhino Ring 40 Rhino Ring 44 Rhino Rotation Ring 45 Rhino Ring ll XR // 5

6 OriginAL rhino BiTS geometry And COdE LETTErS Code Meaning Code for cap-shaped carbide tips Example illustration W4 W5 W5L W6 W6L W6C W6M W6ML W W8 W8M with a base diameter 16 mm (length: 16 mm) with a base diameter 1.5 mm (length: 16 mm) with a base diameter 1.5 mm (length: 1.5 mm) with a base diameter 19 mm (length: 1.5 mm) with a base diameter 19 mm (length: 19.5 mm) with a base diameter 19 mm (length: 10 mm) with a base diameter 19 mm (length: 18 mm) with a base diameter 19 mm (length: 21 mm) with a base diameter 20.5 mm (length: 20.5 mm) with a base diameter 22 mm (length: 20 mm) with a base diameter 22 mm (length: 21.5 mm) ø Code for cylindrical carbide tips Example illustration W1-8 Carbide tip diameter 8 mm (length: 15 mm) W1-10 Carbide tip diameter 10 mm (length: 25 mm) W1-12 Carbide tip diameter 12 mm (length: 21. mm) W1-13 Carbide tip diameter 13 mm (length: 25 mm) W1-15 Carbide tip diameter 15 mm (length: 24 mm) W1-1 Carbide tip diameter 1 mm (length: 28.5 mm) ø W1-19 Carbide tip diameter 19 mm (length: 29 mm) Variants of the carbide tip Example illustration C Compact Carbide tip in flat version L Long Carbide tip in longer version (height) M Massive No matter what shape: solid carbide tips and hence higher carbide volume than standard tips Not applicable to the surface miner bit product range. 6 //

7 Code Meaning Shape of the steel body (of the bit head) Example illustration -G Groove Steel body with extractor groove -NG Narrow Groove Narrow steel body (shown here with extractor groove) -T Twinhead Steel body with wearing cone -V Voluminous Steel body in reinforced version (more volume) -S Short Steel body in shortened version Shank diameter data for the bit Example illustration / 13 Shank diameter corresponds to 13 mm / 20 Shank diameter corresponds to 20 mm / 22 Shank diameter corresponds to 22 mm / 25 Shank diameter corresponds to 25 mm ø Not applicable to the surface miner bit product range. //

8 rhino BiT recommendation FOr road milling machines Material to be milled Diameter of carbide Bit load category with designation, Part No. With extractor groove Without extractor groove 0.35 m 0.5 m W 350, W 350 E, W 35, W 35 DC W 500, W 50, W 50 DC 1 m (rear) W 60, W 600 DC, W 100 (H), W 100 (L), W 130 H 1 m (front) W 1000 F, W 1200 F, W 1300 F, W 100 F, W 120 F, W 130 F 2 m midrange W 150, W 1500, W 1900, W 200, W m toprange W 210, 2100 DC, W 2100, W 220, W 2200, W 250 W4 W4-G/20X # W5 W5L-G/20X # W5L/20X # Asphalt (capshaped carbide tips) W6 W6M W6-G/20X # W6/20X # W6M/20X # W W-G/20X # W/20X # W8 W8-G/20X # W8/20X # Concrete (cylindrical carbide tips) W1 W1-10-G/20X # W1-13-G/20X # Very recommendable Recommendable Only conditionally recommendable * Specifications also valid for i machines equipped with new engine technology 8 //

9 OriginAL rhino BiTS (ø = 13 mm, ø = 20 mm) W1-8/13 Part No.: Concrete and Hard Asphalt ø 8 15 ø Characteristics: Mini concrete cutter bit - Cylindrical carbide tip - 13 mm (1/2 inch) shank bits per bucket Small Class Milling Machines 8.9 g ø 13 W4/13 Part No.: ø 8.5 Asphalt 16 ø Characteristics: Mini asphalt cutter bit - Conical carbide tip - 13 mm (1/2 inch) shank bits per bucket Small Class Milling Machines ø 16 ø g W1-10-G / 20 Part No.: ø g ø Concrete and Hard Asphalt Characteristics: Concrete cutter bit - Cylindrical carbide tip - Puller groove - 50 bits per bucket Small and Middle Class Milling Machines W1-10-NG / 20 Part No.: ø g ø Concrete and Hard Asphalt Characteristics: Strong, ultra-high penetrating cutter bit. Best when leaving milled material behind. - Cylindrical carbide tip - Puller Groove - 50 bits per bucket Small and Middle Class Milling Machines // 9

10 OriginAL rhino BiTS (ø = 20 mm) W1-13-G / 20X Part No.: ø g ø Concrete and Hard Asphalt Characteristics: Robust concrete cutter bit - Large cylindrical carbide tip - Puller groove - 50 bits per bucket Middle and Large Class Milling Machines W4-G / 20X Part No.: ø 16 ø g ø Asphalt Characteristics: Universal cutter bit - Conical carbide tip - Puller groove - 50 bits per bucket Small Class Milling Machines W5L-G / 20X Part No.: ø 1.5 ø g Asphalt Characteristics: Universal cutter bit - Long, conical carbide tip - Puller groove - 50 bits per bucket Middle and Large Class Milling Machines W5L / 20X Part No.: ø 1.5 ø g ø 34 ø Asphalt Characteristics: High penetration bit, increases milling efficiency - Long, conical carbide tip - Heavy-duty body - 50 bits per bucket Middle and Large Class Milling Machines 10 //

11 W6-G / 20X Part No.: ø 10.5 Asphalt ø ø Characteristics: Universal cutter bit for high horsepower requirements - Robust, conical carbide tip - Puller groove - 50 bits per bucket 30.1 g Middle and Large Class Milling Machines W6 / 20X Part No.: ø 10.5 Asphalt ø ø Characteristics: Universal cutter bit for high horsepower requirements - Robust, conical carbide tip - Heavy-duty body - 50 bits per bucket 30.1 g Middle and Large Class Milling Machines W6M / 20X Part No.: ø 19 ø g ø Asphalt, Concrete, Asphalt Over Concrete Characteristics: Universal cutter bit for high horsepower requirements - Stout, conical carbide tip - Heavy-duty body - 50 bits per bucket Middle and Large Class Milling Machines W6ML-G / 20X Part No.: ø 11.5 Asphalt ø ø Characteristics: Universal cutter bit for high horsepower requirements - Long, robust, conical carbide tip - Puller groove - 50 bits per bucket 41.0 g Middle and Large Class Milling Machines // 11

12 OriginAL rhino BiTS (ø = 20 mm) W6-V / 20X Part No.: ø 10.5 Stabilizing/Recycling, Abrasive Asphalt ø ø Characteristics: Large, long-life body bit for high horsepower requirements - Robust, conical carbide tip - Voluminous body - 40 bits per bucket 30.1 g Stabilizers, Middle and Large Class Milling Machines W6C-V / 20 Part No.: Stabilizing ø ø Characteristics: Large, long-life body bit for abusive stabilizing requirements - Stout, conical carbide tip - Voluminous body - 40 bits per bucket 22.0 g Stabilizers W6L-G / 20X Part No.: ø 10.5 Asphalt ø ø Characteristics: Strong, high-penetration bit increases milling efficiency - Long conical carbide tip - Puller groove - 50 bits per bucket 32.8 g Middle and Large Class Milling Machines W6L / 20X Part No.: ø 10.5 Asphalt ø ø Characteristics: Strong, high-penetration bit increases milling efficiency - Long conical carbide tip - Heavy-duty body - 50 bits per bucket 32.8 g Middle and Large Class Milling Machines 12 //

13 W-G / 20X Part No.: ø 11 Asphalt ø Characteristics: Large universal cutter bit for high horsepower requirements - Large, conical carbide tip - Puller groove - 50 bits per bucket 41.3 g Middle and Large Class Milling Machines W / 20X Part No.: ø 11 Asphalt ø Characteristics: Large universal cutter bit for high horsepower requirements - Large, conical carbide tip - Heavy-duty body - 50 bits per bucket 41.3 g Middle and Large Class Milling Machines W8-G / 20X Part No.: ø 11. Asphalt ø ø Characteristics: Large cutter bit for extreme, high horsepower requirements - Very large, conical carbide tip - Puller groove - 50 bits per bucket 48.4 g Large Class Milling Machines W8 / 20X Part No.: ø 11. Asphalt ø ø Characteristics: Large cutter bit for extreme, high horsepower requirements - Very large, conical carbide tip - Heavy-duty body - 50 bits per bucket 48.4 g Large Class Milling Machines // 13

14 OriginAL rhino BiTS (ø = 22 mm) W1-13/ 22 Part No.: ø ø Concrete and Hard Asphalt Characteristics: Large, long-life body bit for high horsepower requirements - Cylindrical carbide tip - Voluminous body - 40 bits per bucket 38.3 g ø 22 Large Class Milling Machines with 22mm holders W1-1 / 22 Part No.: ø ø Concrete and Hard Asphalt Characteristics: Large, long-life body bit for high horsepower requirements - Very large cylindrical carbide tip - Voluminous body - 40 bits per bucket 4.4 g ø 22 Large Class Milling Machines with 22mm holders W6 / 22 Part No.: ø 10.5 Stabilizing/Recycling ø ø Characteristics: Large, long-life body bit for high horsepower requirements - Robust, conical carbide tip - Voluminous body - 40 bits per bucket 30.1 g ø 22 Stabilizers/Recyclers W6C / 22 Part No.: Stabilizing ø ø Characteristics: Large, long-life body bit for abusive stabilizing requirements - Stout, conical carbide tip - Voluminous body - 40 bits per bucket 22.0 g ø 22 Stabilizers 14 //

15 OriginAL rhino BiTS (ø = 22 mm, ø = 25 mm) W6M-T / 22 Part No.: ø 11.5 Stabilizing/Recycling ø Characteristics: Large, long-life body bit for abusive stabilizing requirements - Stout, conical carbide tip - Twinhead body - 40 bits per bucket 36.2 g ø 22 Stabilizers/Recyclers W8M / 22 Part No.: ø 11.5 Stabilizing/Recycling ø ø Characteristics: Large, long-life body bit for high horsepower requirements - Large, conical carbide tip - Voluminous body - 40 bits per bucket 43.0 g ø 22 Stabilizers/Recyclers W6C / 25 Part No.: Stabilizing ø g ø 60 ø 43 ø Characteristics: Large bit for abusive stabilizing applications - Stout, conical carbide tip - Long, large body - D = 60 Rhino Shield - 15 bits per bucket Stabilizers with 25mm holders W8M / 25 Part No.: ø 11.5 Stabilizing/Recycling ø g ø 60 ø 43 ø Characteristics: Large bit for high horsepower requirements - Large, conical carbide tip - Long, large body - D = 60 Rhino Shield - 15 bits per bucket Stabilizers/Recyclers with 25mm holders // 15

16 OriginAL rhino BiTS (ø = 25 mm) W1-13-S / 25 Part No.: ø ø 60 ø Concrete and hard asphalt Characteristics: Large bit for high horsepower requirements - Cylindrical carbide tip - Short, large body - D = 60 Rhino Shield - 15 bits per bucket 38.3 g ø 25 Recyclers with 25mm holders W1-15-S / 25 Part No.: ø ø 60 ø Recycling Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Short, large body - D = 60 Rhino Shield - 15 bits per bucket 4.2 g ø 25 Recyclers with 25mm holders W1-15 / 25 Part No.: ø g ø 60 ø 43 ø Recycling Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Long, large body - D = 60 Rhino Shield - 15 bits per bucket Recyclers with 25mm holders W1-19 / 25 Part No.: ø g ø 60 ø 43 ø Recycling Characteristics: Large bit for high horsepower requirements - Large cylindrical carbide tip - Long, large body - D = 60 Rhino Shield - 15 bits per bucket Recyclers with 25mm holders 16 //

17 rhino CUTTEr drums FOr ALL BrAndS WirTgEn QUiCk-ChAngE TOOLhOLdEr SySTEm ThE STAndArd OF QUALiTy And ECOnOmy optimized systems for bits and toolholders Toolholders are highly stressed components. Almost the entire engine power is converted into cutting performance via the toolholders. When cutting through extremely hard materials, a toolholder must withstand up to five million load cycles during its service life and guarantee optimum rotation of the bits. That is why Wirtgen engineers attach particular importance to using extremely wear-resistant materials and optimally designed toolholder systems. setting standards in toolholder systems Instead of welding the toolholders onto the drum as in older machines, Wirtgen s concept was to develop holders which could be replaced quickly and easily. The first generation of Wirtgen quick-change toolholders was ready for series production in 1992 and ensured that worn or damaged toolholders could be replaced in a matter of minutes: on site and without requiring torching, grinding and welding. The cash value of this advantage was immediately appreciated by the contractors. In addition to being easy to replace, the Wirtgen quick-change toolholder systems are characterized by a long service life, thanks to the elimination of welds and the use of high-quality materials. The success of Wirtgen s unique quick-change toolholder systems is due not only to the detailed theoretical analysis and computer simulations, but also to exhaustive practical tests by customers on innumerable sites and in extreme special jobs. top quality manufacturing The operating costs of road milling machines and recyclers are largely determined by the service life of the tools subject to wear, meaning the bits and the toolholders. Consequently, these parts must meet the highest quality requirements. Manufacturing by the forging method makes it possible to process quality materials at relatively low cost and achieve extremely high component strengths. Tight tolerances are maintained by subsequent machining to make the precision components required for milling applications such as fine milling. Subsequent heat treatment and hardening of the toolholders is of critical importance. Special methods are used for this step as well, in order to obtain high hardness for low wear, and the necessary toughness. Only in this way can a long service life be achieved under the highly dynamic loads generated by the milling process. // 1

18 your milling drum WiTh TOOLhOLdEr SySTEm ht22 Secure advantages and get higher performance Use the ideal combination with the toolholder system HT22 for a more economic operation on job sites: Higher cutting performance, reduced maintenance, extended lifetime! The maintenance intervals of the milling drum double to 500 hours due to the higher pretensioning forces of the toolholder system HT 22. The lifetime of the milling drum extends due to the larger contact surfaces of the lower parts of the toolholders. These ensure a better deflection of the acting forces during the milling process % Contact surfaces + 6 % Pretensioning forces HT22 = 51,53 kn HT11 = 45,39 kn HT22 = 3969 mm 2 HT11 = 232 mm 2 18 //

19 OriginAL WirTgEn QUiCk-ChAngE TOOLhOLdEr SySTEm ht22 The quick-change toolholder system HT22 is characterised primarily by an increased wear resistance. The system s especially long service life makes itself apparent on the construction site by a considerable reduction of the replacement intervals. A characteristic feature is the prismatic arranged contact surface. The seals between the upper and bottom part ease disassembly. Wirtgen furthermore offers a lubricating grease which protects the quick-change tool holder from corrosion Larger intervals for torque control at the quick-change toolholder screws (every 500 hours) reduce maintenance enormously. Significantly larger, more robust and self-centering contact surfaces of the upper to bottom part ensure a longer service life of the milling drums. A larger shank cross section and optimized shank geometry provide increased resistance to breakage. Higher pretension through optimized screw position for reliable system pretension of the upper part in the bottom part. Upper part service life is extended by the enormously increased, maximum wear path // 19

20 OriginAL WirTgEn QUiCk-ChAngE TOOLhOLdEr SySTEm ht22 A B C A Toolholder HT22 Ø 20 mm Part No.: D E B Toolholder HT22 Ø 22 mm Part No.: C Toolholder HT22 Ø 25 mm Part No.: D Dummy HT22 Part No.: E Retainer screw for HT22 M30x2 Part No.: F Plug HT22 Individual Part No.: pieces Part No.: F G G Bottom part seal Individual Part No.: pieces Part No.: //

21 Original Wirtgen QUick-change toolholder system HT11 Convenient replacement, fast servicing With the HT11 quick-change toolholder system, Wirtgen has engineered a field-proven solution for road milling machines and recyclers making the operation and servicing of the machines more convenient, faster and thus more profitable. Enlarging the contact surface of the upper part to completely cover that of the bottom part ensures a tight fit between the two. A seal prevents dirt particles from entering the gap between the upper part and the bottom part during the milling operation. Upper part HT11-R for improved tool rotation Optimum rotation of the cutting tools is often impaired by material soiling the toolholder s drill hole. With the upper part type HT11-R, the fine particles of milled material are flushed from the drill hole via a recess at the back of the upper part. The bit is essentially prevented from sticking in the bore and the bit can be used for a significantly longer period of time due to the improved rotation. Easier access with the Wirtgen ejector tools makes life even simpler. // 21

22 OriginAL WirTgEn QUiCk-ChAngE TOOLhOLdEr SySTEm ht11 The HT11 quick-change toolholder system simplifies operation and maintenance of the milling drum: In designing the HT11 quick-change toolholder system, priority was given to simple operational and reliable maintenance techniques after rough use on the job. The result is simple components that guarantee long service life for all wear parts and the entire milling drum. As with the HT3 quick-change toolholder system, just a few parts are needed to equip a wide variety of milling drums. A B C D E F G H A Toolholder HT11-R Ø 20 mm Part No.: B Toolholder HT11-R-HD Ø 20 mm Part No.: C Toolholder HT11-R Ø 22 mm Part No.: D Toolholder HT11 Ø 25 mm Part No.: E Dummy upper part HT11 Part No.: F Sealing plug HT11 Part No. 1 piece: pieces: G Bottom part sealing HT11 Part No. 1 piece: pieces: H Retainer screw HT11 M30x2 Part No.: //

23 OriginAL WirTgEn EJECTOrS TyPE 1 And TyPE 2 Ejector type 1 A Ejector width 150 mm Part No.: B Ejector width 250 mm Part No.: 4409 C Single fastening screw Part No.: 4633 D Single fastening nut Part No.: A B E Ejector holder for ejector widths of 150 mm Part No.: F Ejector holder for ejector widths of 250 mm Part No.: 392 Single locking washer (one per screw joint) Part No.: 5160 (not shown) C D E F Ejector type 2 A Ejector width 150 mm Part No.: C B Ejector width 250 mm Part No.: C Single fastening screw Part No.: 4620 D Single fastening nut (self-locking) Part No.: E Ejector holder suitable for both widths Part No.: A D B E // 23

24 rhino conveyor belts Fabric 3 plies of a durable, synthetic fabric resulting in a 240 lb per inch of width working tension. Offers flexibility to operate on small pulleys at high speeds Provides increased resistance to gouging, puncturing, and impact at loading points Has excellent fastener holding ability Covers Features a 3/16 thick top cover and a 1/16 thick bottom cover Made of a durable yet flexible rubber compound designed to withstand the harsh effects of abrasion, gouging, and weathering Cleats Fully molded into the belt cover: That is, the cleats and cover are one unit. This proven production method prevents cleats from peeling away from the cover, which can take place when uncured cleats are vulcanized to a cured belt cover. Aggressive 1 high cleats spaced at 10 apart increase production capacity, withstand abrasion, enhance belt life, and protect the top cover of the belt. 1 high integrally molded rubber side curbs are available. Splice Conventional styles of conveyor belting usually fail in the splice area, which is typically the weakest part of the belt. Our special splicing techniques developed from years of experience result in a virtually seamless joint that withstands even the toughest applications. Tests show that the Rhino splice is up to 40% stronger than conventional splices in standard rubber belting. Rhino s one-piece construction, where cleats, cover, fabric, and splice are manufactured as a single unit, provides the industry s most durable and productive belt. Optional super screw flexible joint lasts as long as field vulcanized joints. 24 //

25 Machine Belt Position Belt Dimension Part No. CAT PR450 PICK-UP 30" WIDE X 15' 1" LONG PR450 DISCHARGE 30" WIDE X 50' 1" LONG PM465 PICK-UP 30" WIDE X 18' 5" LONG PM465 DISCHARGE 30" WIDE X 49' 9" LONG PM565 PICK-UP 36" WIDE X 25' 5" LONG PM565 DISCHARGE 30" WIDE X 50' LONG PM565NEW & 201 PICK-UP 39" WIDE X 25' LONG PM565NEW DISCHARGE 36" WIDE X 55' 6" LONG CMI PR500 PICK-UP 30" WIDE X 28' LONG PR500 DISCHARGE 30" WIDE X 56' LONG PR525 PICK-UP 36" WIDE X 20' 9" LONG PR525 DISCHARGE 36" WIDE X 49' 5" LONG PR525/ PICK-UP 36" WIDE X 23' LONG PR50B PICK-UP 36" WIDE X 20' 4" LONG PR50B DISCHARGE 36" WIDE X 58' LONG PR800 PICK-UP 36" WIDE X 28' 1" LONG PR800 DISCHARGE 30" WIDE X 54' LONG PR800 PICK-UP 42" WIDE X 28' 1" LONG PR800 DISCHARGE 36" WIDE X 54' LONG PR800 DISCHARGE 42" WIDE X 55' 5" LONG PR1000 PICK-UP 48" WIDE X 20' 4" LONG PR1000 DISCHARGE 48" WIDE X 5' 6" LONG PR1050 PICK-UP 48.5" WIDE X 30' 11" LONG PR1050 DISCHARGE 48" WIDE X 55' 5" LONG INGERSOLL-RAND MT6520/PC2000 PICK-UP 24" WIDE X 26' LONG MT6520/PC2000 DISCHARGE 24" WIDE X 43' 6" LONG MT500/PC2200, VANNER EDGE PICK-UP 39.5" WIDE X 23' 2" LONG MT500/PC2200, VANNER EDGE DISCHARGE 31.5" WIDE X 52' 6" LONG // 25

26 rhino conveyor belts Machine Belt Position Belt Dimension Part No. ROADTEC RX25D PICK-UP 24" WIDE X 22' 9" LONG RX25D DISCHARGE 24" WIDE X 41' 5" LONG RX45 PICK-UP 32" WIDE X 23' LONG RX45 DISCHARGE 32" WIDE X 49' 1" LONG RX50 PICK-UP 36" WIDE X 26' 6" LONG RX50 DISCHARGE 36" WIDE X 48' 11" LONG RX50B PICK-UP 34" WIDE X 21' 11" LONG RX50B DISCHARGE 34" WIDE X 51' LONG RX50W/60/0 PICK-UP 42" WIDE X 26' 4" LONG RX50W/60/0 DISCHARGE 36" WIDE X 48' 11" LONG RX60B PICK-UP 42" WIDE X 26' 4" LONG RX60B DISCHARGE 42" WIDE X 50' 5" LONG RX100 PICK-UP 60" WIDE X 28' 3" LONG RX100 DISCHARGE 54" WIDE X 49' 1" LONG RX00 PICK-UP 36" WIDE X 24' 9" LONG RX00 DISCHARGE 36" WIDE X 53' 3" LONG RX900 PICK-UP 42" WIDE X 28' 4" LONG RX900 DISCHARGE 42" WIDE X 53' 3" LONG BITELLI 200 PICK-UP 31.5" WIDE X 1' 8" LONG DISCHARGE 30" WIDE X 54' LONG C NA 21.5" WIDE X 21' 8" LONG BARBER GREENE RX40 PICK-UP 24" WIDE X 16' LONG RX40 DISCHARGE 24" WIDE X 48' LONG //

27 Machine Belt Position Belt Dimension Part No. CUSTOM 42" WIDE X 6' LONG NA NA " WIDE X 54' 5" LONG NA NA " WIDE X 22' 9" LONG NA NA " WIDE X 28' 9" LONG NA NA " WIDE X 1' 2" LONG NA NA " WIDE X 48' 4" LONG NA NA " WIDE X 23' 5" LONG NA NA " WIDE X 19' 4" LONG NA NA " WIDE X 20' 2" LONG NA NA " WIDE X 30' 11" LONG NA NA " WIDE X 55' 0" LONG NA NA " WIDE X 26'4" LONG NA NA " WIDE X 54' 8" LONG NA NA // 2

28 rhino EPS PAd inserts And TrACk kits Rhino Parts alternative to the standard Wirtgen EPS pad inserts for the Wirtgen EPS pad system. Fit directly onto the Wirtgen EPS grouser shoes. Manufactured to Wirtgen s color standard, which is an eye-catching bright yellow. Rhino EPS Track Pad Parts Part No. W1 W1 EPS Grouser Shoe W1 Rhino EPS Urethane Pad W1 Track Screw, 100 Pieces W1 Track Nut, 100 Pieces W1 Pad Nut, 100 Pieces W3 W3 EPS Grouser Shoe W3 Rhino EPS Urethane Pad W3 Track Screw, 100 Pieces W3 Track Nut, 100 Pieces W3 Pad Nut, 100 Pieces W4 W4 EPS Grouser Shoe W4 Rhino EPS Urethane Pad W4 Track Screw, 100 Pieces W4 Track Nut, 100 Pieces W4 Pad Nut, 100 Pieces W5 W5 EPS Grouser Shoe W5 Rhino EPS Urethane Pad W5 Track Screw, 105 Pieces W5 Track Nut, 105 Pieces W5 Pad Nut, 100 Pieces Rhino EPS Urethane Track Assembly (ASSEMBLED) W1 Part No. W100-W150, 20 Links DC-1900DC / W1500-W1900 / W200, 24 Links W3 W2000 / W210, 23 Links W4 W2100 / W220, 24 Links Wirtgen 2100DC, 25 Links W5 W2200 / W250, 26 Links Rhino EPS Urethane Track Kit (UNASSEMBLED) W1 Part No. W100-W150, 20 Links DC-1900DC / W1500-W1900 / W200, 24 Links W3 W2000 / W210, 23 Links W4 W2100 / W220, 24 Links Wirtgen 2100DC, 25 Links W5 W2200 / W250, 26 Links //

29 rhino PrEdATOr PAd inserts TO FiT AFTErmArkET grouser ShOE hole PATTErnS High quality, wear resistant urethane inserts that fit directly onto competitive aftermarket grouser shoes that were built to receive bolt-to-shoe pad inserts. Fits BLS, Superior Tire and Rubber, and Evertire hole patterns. Manufactured to Wirtgen s color standard, which is an eye-catching bright yellow. Rhino Predator Track Pad Inserts Part No. W1 W1 X 10.5" Rhino Predator Urethane Pad W1 Pad Nut, 100 Pieces W3 W3 X 12" Rhino Predator Urethane Pad W3 X 14" Rhino Predator Urethane Pad W3 Pad Nut, 100 Pieces W4 W4 X 14" Rhino Predator Urethane Pad W4 X 16" Rhino Predator Urethane Pad W4 Pad Nut, 100 Pieces W5 W5 X 14" Rhino Predator Urethane Pad W5 X 16" Rhino Predator Urethane Pad W5 Pad Nut, 100 Pieces // 29

30 rhino TOOLS Rapid replacement of bits: Bit changes require machine stoppages. Worn bits must be driven out and replaced. Rhino offers the highest quality tools designed to minimize down time: manual ejector drifts and extractors, copper hammers for driving in the new bits, and pneumatic tools for changing bits. Assembly tools for quick-change toolholder systems: Special tools are required for milling drums with quickchange toolholders. High quality tools have been carefully selected by Rhino. Assembly tools for Surface Miner bits: Special snap ring pliers are available from Rhino for installing and removing the safety snap rings. Tools for the maintenance of toolholders A B C D F A 3/4" extension Part No.: B Hexagon socket 1 mm for HT2 & HT11 Part No.: C Ratchet 3/4" Part No.: D Hexagon socket 14 mm for HT3 Part No.: E Torque wrench up to 00 Nm Part No.: F Adapter for thread cutter Part No. HT3: Part No. HT11: G Thread cutter for HT3 M 24 x 2 Part No.: Thread cutter for HT11 M 30 x 2 (not shown) Part No.: E G A Ejector drift for cutter bits Part No.: A B Extractor for cutter bits Part No.: C Ejector drift for cutter bits Part No.: D Ejector drift for miniature cutter bits Part No.: E Copper hammer for driving in the cutter bits Part No.: B C D E 30 //

31 Pneumatic hammer set with driver and ejector drift accessories included (not shown) Part No.: A Pneumatic ejector drift for cutter bits Part No.: A B C B Retaining spring for drive tool Part No.: C Pneumatic hammer Part No.: D D Pneumatic driver for cutter bits Part No.: E E Spout (Ø 12-R1/4) Part No.: Cutter bit profile guage Part No.: Torque Wrench Part No.: Toolholder HT01 for shaft diameter D20 Part No.: Bucket: 20 pieces Toolholder HT02 for shaft diameter D20 Part No.: Bucket: 25 pieces // 31

32 Wirtgen America 6030 Dana Way Antioch, TN 3013 USA Phone: (615) Fax: (615) Illustrations are without obligation. Subject to technical changes. No. WI-PPRA 02/14 by Wirtgen America Printed in USA