flex Installation multiflex

Transcription

1 flex Installation Manual12m multiflex

2 Table of Contents Page# Bolts General Information Parts Diagram Technical Data Tool Kit Squaring Chart Important Notice Building the Frame on the Ground Arch Diagram Layout Parts for Each Arch Install All Baseplates Build First Arch with Roof Cables Build Second Arch with Roof Cables Build Intermediate Arches Build Next to Last Arch with Roof Cables Build Last arch with Roof Cables Raise and Stake the Frame Stand First Bay Install Purlins and Portal Braces Install Roof Cables and Gable Legs Install Gable Purlins Raise All Remining Arches and Install Purlins Build Second Gable End Install Roof Tensioning Spindle Fix to the End of Each Rafter Square and Stake the Frame Install Fabric Install Each Roof Panel Pull Roof Fabric/Install Pre-bent Tension Bar Install Remaining Roof Panels with Pre-bent Tension Bars Install First Cable Fabric Section Install Second Gable Fabric Section Hang Sidewalls Finish Tent Sizes Parts List

3 Bolts Actual Size M 8 x 16 Set Screw M M 10 x 80 M 10 x 120 Cylinder Bolt M 10 x 20 3

4 Carefully inspect all parts and fabric sections during the installation. If parts are cracked, damaged, dented or fatigued, they should not be used. Fabric damage should be repaired before fabric is installed. 4

5 GENERAL INFORMATION 5

6 12M multiflex 6

7 Description Part# 1 Baseplate Leg Leg Insert M Rafter M Rafter Extension Crown Eave Purlin Purlin Roof Cable Portal Brace Left Gable Purlin

8 Description Part# 12 Right Gable Purlin Gable Purlin Short Gable Leg Long Gable Leg Pre-Bent Tension Tube Corner Tension Tube Insert Tension Tube Insert Eave Tension Spindle Gable Ratchet Stake Purlin Fork 8

9 12M multiflex Technical Data Eave Height 2450 (8' 7/16") Gable Leg Height 3460 (11' 4-3/16") Ridge Height 4643 (15' 2-13/16") Each Bay Length 3000 (9' 10-1/8") Width 3026 (9' 11-1/8") Width 3000 (9' 10-1/8") Width 3000 (9' 10-1/8") Total Width (39' 6-1/2") Width 3026 (9' 11-1/8") 9

10 Tool Kit Quantity Description 2 6' Step ladders 1 12' Step ladder 4-6 Adjustable wrenches 2 8mm allen wrenches 2 60' pull ropes with carabiners 1 50' pull back rope with carabiner 1 6' x 12' drop cloth 2 20 meter metric tape measures 2 sledge hammers 1 multiflex purlin fork 10

11 Squaring Chart 11

12 IMPORTANT NOTICE Losberger clearspan products are manufactured for temporary protection from wind and rain. A complete evacuation of the tent is required in any threatening or severe weather. Each structure should be evacuated if there is any doubt concerning the safe use of this product. The installer or installation company is responsible for the safe and proper installation of each Losberger structure. A careful analysis of each site must be made in advance including any overhead or underground obstructions. Staking or anchoring requirements must be determined at each site. Additional stakes or anchors may be required from what is provided by the manufacturer. Losberger U.S. LLC is not responsible for any tent installation. The proper use of hard hats, safety classes, gloves, safety shoes and other protective gear is required for all losberger tent installations. 12

13 BUILDING THE FRAME ON THE GROUND 13

14 12M multiflex 40' x 40' First Arch Second Arch Intermediate Arch Next to Last Arch Last Arch 14

15 STEP A Layout Parts for Each Arch First Arch Second Arch Intermediate Arch Next to Last Arch Last Arch Leg with Baseplate Leg Insert M Rafter Extension 9M Rafter Roof Cables Crown M Rafter Extension M Rafter Leg Insert 5 Leg with Baseplate

16 STEP B Install All Baseplates (Legs and Gable Legs) M 10 x

17 STEP C Build First Arch with Roof Cables 1 10 x x x x

18 Build Second Arch STEP D with Roof Cables 6 10 x x x x x x Second Arch: Install bolts facing DOWN Connect 9M rafter to 3M rafter extension (positions 8 and 10) Install roof cables on bottom side of rafters Do not tighten 10 x 120 bolts 18

19 STEP E Build Intermediate Arches Intermediate Arches: Bolts on Intermediate Arches can be installed facing UP or DOWN Connect 9M rafter to 3M rafter extension (positions 14 and16) Tighten all bolts on intermediate arches 19

20 Build Next to Last Arch STEP F with Roof Cables x x x x x x Next to Last Arch: Install bolts facing UP Connect 9M rafter to 3M rafter extension (positions 20 and 22) Install roof cables on top of rafters Do not tighten 10 x 120 bolts 20

21 STEP G Build Last Arch with Roof Cables x x x x 120 Last Arch: Install bolts facing DOWN Connect 9M rafter to 3M rafter extension (position 26 and 28) Install roof cables on bottom side of rafters Do not tighten 10 x 120 bolts 21

22 RAISE AND STAKE THE FRAME 22

23 IMPORTANT: Make sure all bolts are tightened before raising any arch. STEP A Stand First Bay Eave Purlins Straight hook Eave Purlin Purlins Purlin Curved hook Stand first two arches Install eave purlins Using purlin fork, install purlin at ridge Hang remaining purlins from curved hook on purlins Purlin fork STEP B Install Purlins and Portal Braces Portal Brace Using purlin fork, finish installing purlins (3) Install portal brace upside down from lower bolt on leg (1) Swivel portal brace up and into position (2)/tighten 10 x 120 bolts 23

24 Install Roof Cables STEP C and Gable Legs 10 x x 80 STEP D Install Gable Purlins Left gable purlin Middle gable purlin Middle gable purlin Right gable purlin Hang purlins from curved hook first, straight hook last 24

25 Raise All Remaining Arches STEP E and Install Purlins STEP F Build Second Gable End Second Gable End With last arch raised and purlins installed: Install portal brace (see Step 2) Install roof cables and gable legs (see Step 3) Install gable purlins (see Step 4) 25

26 STEP G Install Roof Tensioning Spindle Fix to the End of Each Rafter 10 x 20 Cylinder Bolt Allen Key Using allen key and 10 x 20 cylinder bolts, attach spindle fix hardware to the end of each rafter. Square and Stake STEP H the Frame Straighten legs and align the frame according to the squaring chart Stake the frame using the outside hole of each baseplate 26

27 INSTALL FABRIC 27

28 Install Each STEP A Roof Panel Place roof panel on drop cloth Attach pull through ropes to rings on roof panels (use carabiners to attach ropes to rings) Feed fabric evenly into rafters Pull Roof Fabric / Install STEP B Pre-bent Tension Bar Pull First Roof Panel Install first pre-bent tension bar into valance pocket (ends curved UP) before first panel is pulled through completely. First Pre-bent tension bar, ends curved UP Install Second pre-bent tension bar when roof panel is pulled through all the way. Second Pre-bent tension bar 28

29 Install Remaining Roof Panels STEP C with Pre-bent Tension Bars Pre-bent tension bars Install First Gable STEP D Fabric Section First Gable Fabric Section Feed one gable fabric section into rafter Pull or push fabric to top of rafter 29

30 Install Second Gable STEP E Fabric Section Second Gable Fabric Section Feed second gable fabric section into rafter Pull or push fabric to top of rafter Zipper sections together Zipper IMPORTANT: Hang sidewalls before tensioning roof fabric STEP F Hang Sidewalls

31 FINISH 31

32 STEP G Corner Inserts Tension Tube Insert Install tension tube inserts with spindle pins, corner inserts, and gable end ratchets Tension all roof fabric - Tighten gable ratchets - Screw down tension tube spindles Web and Ratchets 32

33 12M multiflex 40' x 30' 40' x 70' 40' x 40' 40' x 80' 40' x 50' 40' x 90' 40' x 60' 40' x 100' 33

34 12 M multiflex Parts List Part# Description 40x40 40x50 40x60 40x70 40x80 40x90 40x Hexagon Head Bolt M Hexagon Head Bolt M10 x Hexagon Head Bolt M10 x M10 Nuts Hexagon Head Bolt M8 x Cylinder Bolt M10 x Washer 50 x 4 (3mm x 11) Corner Tension Tube Insert Tension Tube Insert M.F. Stake Base Plate Crown Leg Insert Roof Cable Gable Ratchet Eave Tension Spindle w/bracket M Rafter M Rafter Extension Leg Gable Leg Long Gable Leg Short Portal Brace Eave Purlin Right Gable Purlin Left Gable Purlin Middle Gable Purlin Pre-Bent Tension Tube Purlin

35 Losberger U.S., LLC P.O. Box 74 Frederick, MD Phone: Fax: Web site: