Service Parts for PRO PLUS Plows
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1 WESTERN PRODUCTS, P.O. BOX , MILWAUKEE, WI Lit. No , Rev. 07 September 1, 2006 Service Parts for PRO PLUS Plows A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
2 ABBREVIATIONS AQ&L ASSY BP DS G HD HYD ID LG M NS OD PS SYS ZYC A-Frame, Quadrant & Lift Frame Assembly Black Phosphate Driver Side Grade Heavy Duty Hydraulic Inside Diameter Long Metric Not Shown Outside Diameter Passenger Side System Zinc Yellow Chromate
3 A E B C A - Blade Service Parts... Pages 2-3 B - Quadrant Service Parts... Pages 4-5 C - A-Frame Service Parts... Pages 6-7 D - Lower Lift Frame Service Parts... Pages 8-9 E - Upper Lift Frame Service Parts... Pages F - Non-Retail Service Parts (Not Shown)... Page 12 D Lit. No , Rev September 1, 2006
4 BLADE SERVICE PARTS Lit. No , Rev September 1, 2006
5 BLADE SERVICE PARTS 17 BLADE SERVICE PARTS LIST PART DESCRIPTION ' BLADE ' BLADE ' BLADE ' BLADE SHOE KIT TRIP STOP KIT PUSH STOP KIT ' BACKDRAG EDGE (ACCESSORY) ' BACKDRAG EDGE (ACCESSORY) ' BACKDRAG EDGE (ACCESSORY) ' BACKDRAG EDGE (ACCESSORY) CUTTING/BACK DRAG BOLT KIT ' CUTTING EDGE KIT ' CUTTING EDGE KIT ' CUTTING EDGE KIT ' CUTTING EDGE KIT BLADE GUIDE KIT LABEL INFORMATION (WARNING) LABEL IDENTIFICATION LABEL IDENTITY, ULTRAFINISH LABEL IDENTITY, CONTRACTOR GRADE NS BLADE LABEL KIT, UltraMount SHOE KIT PART QTY DESCRIPTION ROUND FLAT WASHER - SPECIAL SPACER 15 1 H.D. DISC SHOE K 1 7/16 X 1-3/4 LYNCH PIN ZYC Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover TRIP STOP KIT PART QTY DESCRIPTION /4-20 HEX LOCKNUT G BUMPER /4-20 X 1-1/4 HEX CAP SCREW G /4 FLAT WASHER PUSH STOP KIT PART QTY DESCRIPTION /4-20 HEX JAM LOCKNUT GB 24 1 BUMPER /4-20 X 3/4 BUTTON CAP SCREW CUTTING EDGE KIT 9.0' 8.5' 8.0' 7.5' PART DESCRIPTION QTY 9.0' CUTTING EDGE ' CUTTING EDGE 1 8.0' CUTTING EDGE 1 7.5' CUTTING EDGE CUTTING/BACK DRAG BOLT KIT CUTTING/BACK DRAG BOLT KIT PART QTY DESCRIPTION /8-11 X 2-1/2 CARRIAGE BOLT G /8 HARDENED FLAT WASHER /8-11 HEX LOCKNUT GB BLADE GUIDE KIT PART QTY DESCRIPTION /16-18X1 HEX CAP SCREW G /16-18 HEX LOCKNUT GB BLADE GUIDE POLY 24" W/DECAL Lit. No , Rev September 1, 2006
6 QUADRANT SERVICE PARTS Lit. No , Rev September 1, 2006
7 QUADRANT SERVICE PARTS QUADRANT SERVICE PARTS LIST PART DESCRIPTION QUADRANT TRIP SPRING /8-11 X 4 EYEBOLT G2 ZYC /8-11 HEX NUT G SPACER.758 ID X 1 OD X.5 LG SHOCK ABSORBER K CLEVIS PIN KIT, 3/4 X 3-1/ CLEVIS PIN KIT, 3/4 X K - CLEVIS PIN KIT, 3/4 X 3-1/4 PART QTY DESCRIPTION /4 FLAT WASHER /32 X 1-1/2 COTTER PIN ZYC 70 1 CLEVIS PIN, 3/4 X 3-1/ CLEVIS PIN KIT, 3/4 X 4 PART QTY DESCRIPTION /4 FLAT WASHER 68 1 CLEVIS PIN, 3/4 X /32 X 1-1/2 COTTER PIN ZYC Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover. Lit. No , Rev September 1, 2006
8 A-FRAME SERVICE PARTS Lit. No , Rev September 1, 2006
9 A-FRAME SERVICE PARTS A-FRAME SERVICE PARTS LIST PART DESCRIPTION PIVOT PIN DS PIVOT PIN PS A-FRAME PIVOT BOLT KIT - PP RAM PIN KIT REPLACEMENT CHAIN ASSEMBLY PIVOT BOLT KIT PIVOT BAR KIT * RAM ELBOW KIT, 90 DEG-6 MO-RING/MJIC * For further breakdown of parts, see Hydraulic Parts List RAM PIN KIT PART QTY DESCRIPTION ROUND FLAT WASHER - SPECIAL /32 X 1-1/2 COTTER PIN ZYC CLEVIS PIN 1 X 3-1/ REPLACEMENT CHAIN ASSEMBLY PART QTY DESCRIPTION PLASTIC TUBE 75 1 CHAIN 1/4 X 35 ZYC /8-16 X 1-1/2 U-BOLT ZYC /8-16 HEX LOCKNUT GB PIVOT BOLT KIT - PP PART QTY DESCRIPTION ROUND FLAT WASHER - SPECIAL HEX LOCKNUT GB X 9 HEX CAP SCREW STEEL G PIVOT BOLT KIT PART QTY DESCRIPTION HEX LOCKNUT GB HEX JAM NUT G X 7 HEX CAP SCREW G PIVOT BAR KIT PART QTY DESCRIPTION HEX LOCKNUT GB HEX JAM NUT G X 7 HEX CAP SCREW G PIVOT BAR Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover. Lit. No , Rev September 1, 2006
10 LOWER LIFT FRAME SERVICE PARTS * 110* *Pivot Plates shown in alternate configuration for reference only Lit. No , Rev September 1, 2006
11 LOWER LIFT FRAME SERVICE PARTS LOWER LIFT FRAME SERVICE PARTS LIST PART DESCRIPTION /8-11 HEX LOCKNUT GB /4 FLAT WASHER LIFT FRAME, LOWER STAND ASSEMBLY DS /8-11 X 1-1/2 HEX CAP SCREW G /8-11 X 2 CARRIAGE BOLT G /4-10 X 6 HEX CAP SCREW G PIVOT PLATE A PIVOT PLATE B STAND ASSEMBLY PS /4-10 HEX LOCK NUT GB ROUND FLAT WASHER - SPECIAL RECEIVER KIT DS RECEIVER KIT PS STAND SHOE KIT STAND LOCK PIN KIT RECEIVER KIT DS PART QTY DESCRIPTION PIN, RECEIVER K 1 HAIRPIN COTTER 5/32" RECEIVER DS RECEIVER KIT PS PART QTY DESCRIPTION PIN, RECEIVER K 1 HAIRPIN COTTER 5/32" RECEIVER PS STAND SHOE KIT PART QTY DESCRIPTION STAND SHOE PIN, ROLL, 1/4 X 2 BP STAND LOCK PIN KIT PART QTY DESCRIPTION LOCK PIN PIN, ROLL, 3/16 X 1-1/4 BP SPRING, LOCK PIN, STAND Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover. Lit. No , Rev September 1, 2006
12 UPPER LIFT FRAME SERVICE PARTS Lit. No , Rev September 1, 2006
13 UPPER LIFT FRAME SERVICE PARTS UPPER LIFT FRAME SERVICE PARTS LIST PART DESCRIPTION UPPER LIFT FRAME KIT LIFT ARM KIT CLEVIS PIN KIT, 3/4 X 2-3/ K CLEVIS PIN KIT, 3/4 X 3-1/ * HYDRAULIC UNIT FloStat /4-20 X 2-3/4 HEX CAP SCREW G /4-20 HEX LOCKNUT GB /8-16 X 1 HEX CAP SCREW G HOSE KIT, 1/4 X 16 W/ F JIC ENDS HOSE KIT, 1/4 X 42 W/ F-JIC ENDS ELBOW KIT, 90 DEG-6 MO-RING/MJIC K* RAM ASSY 1-1/2 X 8 KIT *For further breakdown of parts, see Hydraulic Parts List LIFT ARM KIT PART QTY DESCRIPTION /4 FLAT WASHER /32 X 1-1/2 COTTER PIN ZYC 70 2 CLEVIS PIN, 3/4 X 3-1/ LIFT ARM WASHER - SPECIAL CLEVIS PIN, 3/4 X CLEVIS PIN KIT, 3/4 X 3 PART QTY DESCRIPTION /4 FLAT WASHER /32 X 1-1/2 COTTER PIN ZYC CLEVIS PIN 3/4 X UPPER LIFT FRAME KIT PART QTY DESCRIPTION UPPER LIFT FRAME /8-16 X 3-3/4 HEX CAP SCREW G /8 FLAT WASHER /8-16 HEX LOCKNUT GB K - CLEVIS PIN KIT, 3/4 X 3-1/4 PART QTY DESCRIPTION /4 FLAT WASHER /32 X 1-1/2 COTTER PIN ZYC 70 1 CLEVIS PIN, 3/4 X 3-1/4 Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover. Lit. No , Rev September 1, 2006
14 RETAIL SERVICE PARTS PART RETAIL SERVICE PARTS LIST DESCRIPTION BOLT BAG (NOT SHOWN) PART QTY DESCRIPTION ' BLADE ASSY PP ' BLADE ASSY PP ' BLADE ASSY PP ' BLADE ASSY PP AQ&L ASSY UTPP A-FRAME & QUADRANT ASSY (AQ&L BOX 1 OF 2) LIFT FRAME & STANDS ASSY (AQ&L BOX 2 OF 2) FloStat HYD SYS 12" RAM BOLT BAG ( ) (See detail at right) BOLT BAG (66490) (See detail at right) /8-11 HEX LOCKNUT GB ROUND FLAT WASHER - SPECIAL /8-11 X 4 EYEBOLT G2 ZYC /8-11 HEX NUT G HEX LOCKNUT GB X 9 HEX CAP SCREW STEEL G /4 FLAT WASHER SPACER.758 ID X 1 OD X.5 LG 68 5 CLEVIS PIN, 3/4 X /32 X 1-1/2 COTTER PIN ZYC 70 2 CLEVIS PIN, 3/4 X 3-1/ RIVET 1" X 3-1/4" G5 ZYC HEX JAM NUT G /8-11 X 1-1/2 HEX CAP SCREW G /8-11 X 2 CARRIAGE BOLT G BOLT BAG (NOT SHOWN) PART QTY DESCRIPTION Items without part numbers are not available for individual sale. For a list of abbreviations, see inside front cover ROUND FLAT WASHER - SPECIAL X 9 HEX CAP SCREW STEEL G /4 FLAT WASHER /32 X 1-1/2 COTTER PIN ZYC 70 3 CLEVIS PIN, 3/4 X 3-1/ PIN, ROLL, 1/4 X 2 BP /4-10 X 6 HEX CAP SCREW G K 2 HAIRPIN COTTER 5/32" /4-10 HEX LOCKNUT GB /8-16 X 3-3/4 HEX CAP SCREW G /8 FLAT WASHER ROUND FLAT WASHER - SPECIAL CLEVIS PIN 3/4 X 2-3/ /8-16 HEX LOCKNUT GB Lit. No , Rev September 1, 2006
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16 WESTERN PRODUCTS P.O. BOX MILWAUKEE, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 2006 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C: CONTRACTOR GRADE, FloStat, PRO PLUS, ULTRAFINISH, UltraMount and WESTERN. Printed in U.S.A. Lit. No , Rev. 07 September 1, 2006
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